LIT-1004-X-Grade-PIS-091814
®
PRODUCT DESCRIPTION
ThermalStar® X-Grade® is below grade rigid insulation with a distinctive trademarked
orange color. Several grades are available depending on the application. Standard
features include:
•Manufactured with EPSx® technology, providing integrated termiticide & wax for
long term protection
•Non-diminishing, warranted R-value
•Excellent moisture resistance
•High compressive strength
•Available scored for snapping to into 16” or 24” wide panels
•Lightweight yet industrial strength
•Closed-cell construction
•Recyclable
TYPICAL USES
ThermalStar® X-Grade® has been designed specifi-
cally for use below grade. Other rigid insulation is re-
stricted for use at or below grade in many areas by
code because termites can tunnel through foam plastic
to the rest of the house, and thus remain hidden from
pest control inspectors.
The combination of a wax matrix, 2nd generation EPA
registered termiticide, and polystyrene assures long
term performance below grade in compliance with all
building codes. Lower grades are suitable for vertical
use, higher grades for weight bearing applications.
Table 1 US Physical Properties
Property & ASTM Test Method X-Grade 15 X-Grade 25 X-Grade 40 X-Grade 60
Compressive Strength (minimum psi)
@10% Deformation1 D1621 15 25 40 60
R-value per inch (minimum) at 75F
mean temperature C518 4.2 4.2 4.2 4.4
ASTM Classification C578 Type II Type II Type XIV Type XV
R-value per inch (minimum) at 40F 4.6 4.7 4.7 4.7
R-value per inch (minimum) at 25F
mean temperature C518 4.8 4.9 5.0 5.0
Compressive Strength (minimum psi)
@1% Deformation1 D1621 9 11 15 19
Flexural Strength (minimum psi) C203 42 55 75 95
Water Absorption % by volume, maxi-
mum after 24 hr immersion C272 1.5 1.25 1.25 1.0
Water Vapor Permeance at 1” thick
(perms) - typical E96 2.5 2.5 2.5 2.5
Surface Burning - Flame Spread and
Smoked Developed E84
Maximum Use Temperature Short Term (10-15 minutes) 180F, Long term 165F
* ThermalStar X-Grade is elastic within 1-2% deformation. To prevent long term creep, 3:1 design safety factors for static loads of the 10%
deformation values are recommended, or use the tested 1% deformation values for design, whichever is greater
Flame Spread 20, Smoke Developed 400 (meets code)
ATLAS, the Globe Logo, Solutions. Delivered., the color Pale Creamy Orange, ThermalStar and X-Grade are
registered trademarks of Atlas Roofing Corporation
Atlas EPS, a Division of Atlas Roofing Corporation 8240 Byron Center Ave SW, Byron Center, MI 49315 (800) 917-9138 www.atlaseps.com
THERMAL
RESISTANCE
R-4.2 to 4.4 per inch
R means resistance to heat flow. The higher the R-
value, the greater the insulating power.
INSTALLATION AND
HANDLING
ThermalStar X-Grade can be handled much the
same as wood sheathing, using similar tools or
simple utility knives to cut, score, shape, or other-
wise customize panels to fit the application. Specific
installation instructions for below grade applications
can be accessed from www.atlaseps.com.
WARRANTY
ThermalStar X-Grade Insulation is backed by a
limited lifetime warranty for physical and thermal
performance, as well as for termite resistance.
Rigid Insulation
X-Grade® Rigid Insulation
®
CHEMICAL & PHYSICAL
PROPERTIES
Physical properties of various grades can be found in Table 1,
while chemical resistance is listed in Table 2.
MOLD RESISTANCE
ThermalStar X-Grade insulation has been tested against 4 week
exposure to various mold and fungi via ASTM G21, D3273, and
C1338 with no growth of spores on the product. X-Grade insulation
provides no nutritive value for mold. However, construction prac-
tices greatly impact mold growth, and fungi have been known to
even grow on glass.
FREEZE/ THAW EXPOSURE
ThermalStar X-Grade insulation has been tested via ASTM C1512
Moisture & Temperature Cycling for Insulation with no loss of
physical or thermal performance. This test places the product
between a cold chamber and a high humidity chamber with tem-
perature cycling, measuring the effect on the insulation as natural
moisture drive occurs.
SAFETY
MSDS for this product available at www.atlaseps.com. Dust
generated from sanding or cutting ThermalStar X-Grade Insulation
should be avoided using a dust mask as with other building materials.
X-Grade insulation is combustible and the product should be protected
from ignition sources such as open flames or welder’s torch. Applica-
tions not specifically listed in UL ER16529.1 require permanent sepa-
ration of X-Grade insulation from the interior of the building by a ther-
mal barrier such as drywall or concrete for fire safety.
ENVIRONMENTAL
ThermalStar X-Grade Insulation uses air in the insulating cells, emitting
no gasses. The ppm levels of termiticide incorporated into the polysty-
rene do not present leaching concerns under typical applications. X-
Grade insulation is readily accepted for recycle. Visit
www.epspackaging.org to locate a drop-off location nearest you.
&2'( &203/,$1&(
ThermalStar X-Grade insulation complies with the model building codes when properly installed:
•Surface Burning – UL BRYX.R16529 Physical Properties – UL QORW.R16529
•Cal Std Reg #CA472 International Residential Code (IRC) – UL ER16529.1, ESR-1962
•International Energy Conservation Code International Building Code (IBC) – UL ER16529.1, ESR-1962
•ASTM C578 – see product marking for Type CAN/ULC S102.2, S701 – ULC BOZCC.R16529
Table 2 Chemical Compatibility of ThermalStar X-Grade Insulation
Inorganic Acids (Muriatic, Sulfuric, Boric Acid) Excellent
dooG )dicA citecA ,cirtiC ,cilobraC( sdicA cinagrO
Bases (Sodium Hydroxide, Potassium Hydroxide, Ammonia) Excellent
Alcohols (Methanol, Ethanol, Isopropyl Alcohol) Good
Beer, Tea, Coffee, Carbonated Soda, Water, Fruit Juice Excellent
Household Liquid Spray Insecticides (non-aqueous) Poor
Cement Excellent
rooP enotecA ,edirolhC enelyhteM ,KEM
Antifreeze (Ethylene Glycol - Green, Propylene Glycol - Orange) Excellent
Hydrocarbons (Hexane, Gasoline, Diesel, Kerosene) Poor
Mineral Oil Excellent
Other Oils (Corn, Motor, Palm, Coconut Oil) Good
Agricultural (Manure, Feed, Urine, Soil, Fertilizer) Excellent
Formaldehyde, Turpentine, Chloroform, Naphtha Poor
Salts (Ammonium, Ferrous, Sodium Chloride, Sulfur) Excellent
MDI-based Adhesive (Gorilla Glue, Fast-Tac, Dow Great Stuff) Good
Bleach, Detergents, Borax Excellent
Cured Mastic, Construction Adhesive, Hardened Asphalt Good
Wherever XPS insulation is used Excellent
erusopxe morf tceffe on ,noitadarged oN = tnellecxE
Good = some effect from exposure, but not significant for product performance
tcudorp gnivlossid yletelpmoc ot pu ,ecnamrofrep gnitceffa noitadarged tnacifingis = rooP
This table is a guide only - consult Atlas Technical Services for specific chemical design questions
®
LIT 1004 Rev 09-18-2014