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22B-017 (2) Manufacturer: MAINE ECO PELLET HEATING LLC USA - Headquarter 8 Airport Road - P.O. Box 547Bethel Maine 04217 e-mail: info @me-pelletheating.com web: me-pelletheating.com Technical editorial department A - 4132 Lembach Muehlgasse 9 Tel. 0043 (0) 72 86/74 50 Austria © MAINE ECO PELLET HEATING LLC Subject to modifications r Y an n e", For goods and parts of goods that become demonstrably unusable due to faulty materials or production,the following terms of guarantee apply as from the date of start-up: Boilers.............................................................................................................. max. 15.000 operating hours/5 years Bearings,chain pinions,chains and all moving parts ................................. max. 6.000 operating hours/2 years Motorised gear boxes and pumps ................................................................. max. 6.000 operating hours/2 Jahre Electronic control, measuring, switching and adjustment devices ............ max. 6.000 operating hours/2 years Burner plate and fire tube................................................................................ max. 6.000 operating hours/2 years Warranty-and guarantee claims can only be occupied, when from MEco delivered goods are used under from MEco predetermined, foreseen operation and normal use. PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 Labeling 105x74 IN THE CASE OF A"RUN-AWAY" FIRE: pju y , a � -r rb �8 i � �# r`• �; • NEVER PUT YOUR SELF AT RISK OF FATAL INJURY. YOUR SAFETY MUST HOT SURFACES! ALWAYS TAKE HIGHEST PRIORITY! SWITCH OFF THE HEATING SYSTEM DO NOT TOUCH! KEEP CHILDREN,CLOTHING AND COMBUSTIBLE EXIT THE BUILDING AND CALL YOUR MATERIALS AWAY FROM MARKED SERVICE CONTRACTOR AND LOCAL CLEARANCES. FIRE DEPARTMENT MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING DANGER IN THE CASE OF A CONNECTING BOILER RISK OF FIRE! CONTACT A SERVICE TECHNICIAN FOR COMPLIANCE INFORMATION BEFORE DO NOT OPERATE WHILE FLUE DRAFT CONNECTING! EXCEEDS-0.05 IN WC! THE FOLLOWING UNIT IS APPROVED FOR DO NOT OPERATE WITH DOORS OPEN! DO NOT STORE FUEL OR OTHER CONNECTING WITH THE AUTOPELLET SYSTEM: COMBUSTIBLE MATERIAL WITHIN MARKED INSTALLATION CLEARANCES! MODEL NUMBER CONNECTED UNIT: INSPECT AND CLEAN FLUE AND CHIMNEY ITEM NUMBER CONNECTED UNIT: REGULARLY! MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC �IA DANGER HOT SURFACES AND MOVING PARTS MAY CAUSE INJURY! RISK OF FIRE OR EXPLOSION - DO NOT BURN GARBAGE, GASOLINE, DRAIN OIL OR OTHER FLAMMABLE LIQUIDS DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE MAINE ECO PELLET HEATING LLC Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 , ff 14.7 Pellet boiler cautionary markings Labeling 60x30 THE CONTAINER CAN BE A BEFORE OPENING TO START THE SYSTEM TAKEN DOWN ONLY BY TURN OFF THE PRESS THE LOOSENING THE YELLOW MAIN SWITCH GREEN ON/OFF BUTTON LOCKING SCREW MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC �i DO NOT ALTER THIS POWER SOURCE NOT POWER ORIGINATED FROM EQUIPMENT IN ANY WAY CONTROLLED BY SUCTION A SOURCE OF POWER TURBINES MAIN OTHER THAN THIS MOTOR DISCONNECT MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC t. CAtlfi101 ,w DO NOT REMOVE THE SNAP FOR USE WITH WOOD VACUUM SUCTION SYSTEMS: RING! PELLET FUEL ONLY REMOVE THE PROTECTIVE R° giglg_ CAP FROM THE BALL VALVE MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC Labeling 99x34 CAUTION CONTACT LOCAL BUILDING OR THE THREADED GRUB-SCREW IS BONDED FIRE OFFICIALS ABOUT TO THE ECCENTRIC RESTRICTIONS AND INSTALLATION AFTER LOOSENING AND WHEN INSPECTION IN YOUR AREA REFASTENING, BOND AGAIN MAINE ECO PELLETHEATNG LL MAINE ECO PELLET HEATING LLC II ;GAUTIQN , KEEP VIEWING AND ASH REMOVAL DO NOT CONNECT THIS UNIT TO A DOORS TIGHTLY CLOSED DURING CHIMNEY FUEL SERVING ANOTHER OPERATION! APPLIANCE. SEE LOCAL RESTRICTIONS! MAINE ECO PELLET HEATING LLC MAINE ECO PELLET HEATING LLC auT�cI��: FORWARD INSTALL AND USE ONLY IN ACCORDANCE WITH INSTALLATION- WATER QUALITY ACC.TO VDI 2035 STANDARD AND OPERATING INSTRUCTIONS! (THE MEDIUM HAS TO BE FREE FROM AIR AND MUD) MAINE ECO PELLETHEATNG LLC MAINE ECO PELLET HEATING LLC MOVING PARTS CAUSE INJURY! RETURN DO NOT OPERATE WITH REMOVED WATER QUALITY ACC.TO VDI 2035 STANDARD COVERING! (THE MEDIUM HAS TO BE FREE FROM AIR AND MUD) MAINE ECO PELLET HEATING LLC MAINE ECO PELLETHEATNG LLC PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 Colorific value BTU/Ibs > 7.200 MJ/kg >16,5 Bulk density Lb/cft > 40,00 kg/M3 >600 Water content Mass% <10 Ash content Mass% <1 Lenght Inch 5/4 — 1 1/2 mm 3,15 — 40 Diameter Inch 1/4 — 5/16 mm 6,00 — 8,00 Fine material Mass% <0.5 Mass% <1% Ash melting point OF > 2.200 °C > 1.200 Contents USA untreated wood Europe stemwood or chemically untreated wood Components Internal ash pan volume Gal 5,68 6,81 - 1 25 30 - External ash box volume Gal 4,54 5,675 I 20 25 Main Drive W 40 Drive Motor W 250/370 Suction Turbine W 1200 Combustion Air Blower W 83 Suction Fan Blower W 32 Electrical Ignition W 250 Cleaning Motor W 40 Motor External Ash Box W 40 Fire protection motor W 5 WB Federal Institute of Agricultural Engineering Wieselburg Address: A-3250 Wieselburg, Rottenhauserstralle 1; Tel.: +43-7416-52175-0 Note Test reports are available at MEco Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 Need of draught rated Inch WC 0,03 / 0,01 power/partial load mbar 0,08 / 0,03 Flue gas temperature OF 320 rated power (Flue gas 'C 160 temperature can be adjusted) Flue gas temperature OF 212 partial load (Flue gas 'C 100 temperature can be adjusted) Flue gas inertia current Lb/hr 49,60 62,17 82,89 99,43 115,96 149,25 198,85 231,92 rated power kg/h 22,50 28,20 37,60 45,10 52,60 67,70 90,20 105,20 Flue gas inertia current Lb/hr 14,11 20,72 24,91 29,76 35,71 45,64 62,17 70,33 partial load kg/h 6,40 9,40 11,30 13,50 16,20 20,70 28,20 31,90 Flue gas volume rated Cft/hr 918 1.232 1.642 1.971 2.627 2.956 3.941 4.598 power m /h 126 35 47 56 74 84 112 130 Flue gas volume partial Cft/hr 240 353 424 509 607 777 1.059 1.204 load m3/h 7 10 12 14 17 22 30 34 Chimney diameter according to chimney calculation Chimney construction steel or ceramic lined, withstand humidity Electrical connection USA 208 VAC, 60 Hz, 6A for auger delivery system, 14A for vacuum suction system EU 230 VAC, 50 Hz, 6A for auger delivery system, 14A for vacuum suction system Water area Water resistance at 1 O Inch WC 38,22 60,22 88,32 114,02 150,95 15,62 20,84 24,29 mbar 95,20 150,00 220,00 284,00 376,00 38,90 51,90 60,50 Water resistance at 20K Inch WC 9,72 15,26 22,08 28,91 38,14 4,18 5,58 6,50 mbar 24,20 38,00 55,00 72,00 95,00 10,40 13,90 16,20 Boiler temperature OF 149 - 194 'C' 65 - 90 Boiler input temperature OF 131 minimum 'C 55 Operating pressure Inch WC 1405 maximum bar 3,50 Test pressure Inch WC 1847 bar 4,60 Flue gas volume rated Cft/hr 1.010,0 1.327,8 1.772,8 2.231,9 2.874,6 3.217,2 4.262,5 4.944,1 power at flue gas m3/h 28,6 37,6 50,2 63,2 81,4 91,1 120,7 140,0 temperature Flue gas volume Cft/hr 243,7 384,9 459,1 614,5 769,9 847,6 1.165,4 1.313,7 partial load at flue gas m3/h 6,9 10,9 13,0 17,4 21,8 24,0 33,0 37,2 temperature Fuel USA According to PFI Standards Europe According to EN14961-2 Standards (Al Class) PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 14,6 Technical data Boiler-Type PE(S)1 PE(S)1 PE(S)2 PE(S)2 PE(S)32 PES36 PES48 PES56 Boiler-rated power BTU/hr 41,000 51,000 68,300 85,300 109,500 123,000 164,000 191,000 kW 12,00 15,00 20,00 25,00 32,00 36,00 48,00 56,00 Boiler-partial load BTU/hr 11.601 17.061 20.473 27.297 34.121 37.534 51.182 58.006 kW 3,40 1 5,00 6,00 8,00 10,00 11,00 1 15,00 17,00 Measurements Width-total (B) Inch 441/2 441/2 441/2 463/4 463/4 51 51 51 mm 1.130 1.130 1.130 1.186 1.186 1.297 1.297 1.297 Width-boiler(C) Inch 271/2 271/2 271/2 293/4 293/4 34 34 34 mm 700 700 700 756 756 862 862 862 Height-boiler(H) Inch 43 43 43 51 51 61 61 61 mm 1.100 1.100 1.100 1.300 1.300 1.555 1.555 1.555 Height-vacuum system Inch 55 55 55 63 63 73 73 73 execution (D) mm 1.400 1.400 1.400 1.600 1.600 1.855 1.855 1.855 Height-filling unit(F) Inch 12 12 12 12 12 12 12 12 mm 300 300 300 300 300 300 300 300 Depth-boiler(T) Inch 32 32 32 341/4 341/4 39 39 39 mm 814 814 814 870 870 990 990 990 Depth-burner casing (V) Inch 20 20 20 20 20 20 20 20 mm 508 508 508 508 508 508 508 508 Flow/return-dimensions Inch 1 1 1 5/4 5/4 2 2 2 Flow/return - height of Inch 353/4 353/4 353/4 433/4 433/4 52 52 52 connection (A) mm 905 905 905 1.110 1.110 1.320 1.320 1.320 Flue size-diameter Inch 5 5 5 6 6 7 7 7 mm 130 130 130 150 150 180 180 180 Flue-height of connection Inch 251/2 251/2 251/2 331/4 331/4 41 41 41 (E) mm 645 645 645 844 844 1.040 1.040 1.040 Overall Weight Lb 631 631 631 756 756 1.120 1.120 1.120 kg 286 286 286 343 343 508 508 508 Boiler Body Weight Lb 529 529 529 664 664 930 930 930 kg 240 240 240 301 301 422 422 422 Efficiency rated power % 92,5 92,6 92,4 91,9 91,4 92,3 92,5 93,0 Efficiency partial power % 92,1 91,1 91,0 91,1 91,2 91,0 91,1 91,1 Water capacity Gal 15,0 15,0 15,0 23,6 23,6 30,6 30,6 30,6 66,0 66,0 66,0 104,0 1 104,0 1 135,0 135,0 135,0 Flue gas area Fire vault temperature OF 1652 - 2012 °C 900 - 1100 Fire vault pressure Inch WC -0,0040 mbar -0,0100 Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 041885—Hopper 1 E1138 4 041070 2 121114 5 121122 3 121010 6 E1205 6 0 0 o 3 4 5 PEASCHRE-Ash box PEASCHLI-Ash box 1 PE345 1 PE345 2 PE341 2 PE342 3 PE373 3 PE373 2 3 3 2 PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 �A 80030–Burner 1 121041 16 121010 31 8113 2 121058 17 121083/121029 32 E1059 3 B150 18 121039/121038 33 E1004 4 121039 19 121196 34 8105 5 121038 20 B172 35 E1005 6 121011 21 121197 36 121041 7 121195 22 121023 37 B148 8 121051 23 8131 38 121082 9 8179 24 121041 39 8152 10 121082/ 121037 25 121037 40 B144 11 B129 26 121079 41 B132 12 121075 27 E1030 + E1002.1 42 E1006A+ 6144.1 13 121193 28 121166 43 B102 14 121194 29—[121039 44 121284 15 121192 30 121038 41 42 39 40 37 38 35 43 44 0 24 36 51-16 _ 34 23 14 17 22 13 12 10 11 a - 5 4 21 26 27 3 ° 0 32 29 31 2 18 a 16 8 1 15 8 30 6 Beta i l 1 19 7 g Magstab 2:1 Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 1 12 62 2 59 58 3 0 57 y 5 41 8 11 v 6 56 55 15 9 10 63 ; 17 16 18 0 13 19 51 � 50 49 g 14 21 47 60 26 2 61 0 46 23 27 40 .b'• ° 8 37 ° 42 38 8 44 43 39 41 31 36 / 34 35 � 33 30 45 32 a 64 PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 r . 14.5.2 Pellematic PES 25 - 32 PPES 32—Boiler 85,300—109,500 BTU/hr Pos. Article number Pos. Article number 1 PE166 30 PE121B 2 PE119 30 PE121G 2 PE119B 30 PE121R 2 PE119G 31 on request 2 PE119R 32 on request 3 PE205 33 PE191 4 PE157 34 on request 5 PE265 35 PE160 6 PE290 36 PE176 7 PE215 37 on request 8 121259 38 121039 9 on request 39 PE416 10 on request 40 on request 11 PE260 41 121042 12 PE131 42 on request 13 PE213 43 121234/ 121029 14 PE174 44 PE188 15 on request 45 PE171 16 on request 46 PE117.1 17 121034 47 PE182 18 PE264 48 on request 19 on request 49 PE258 20 041885 50 E1001A 21 PE186 51 PE143 22 121109 52 PE130 22 121255 53 121050/ 121126 23 PE183 54 PE103 24 121123 55 PE142 25 B0030 56 E1054 26 PE172 57 121169 27 PE181 58 121168 28 PE173 59 PE281 28 PE173B 60 B104 28 PE173G 61 PE207 28 PE173R 62 on request 29 121159 63 on request 30 PE121 164 PEASCH RE—LI Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 Q. ppe P 041875—Hopper 1 E1138 4 041070 2 121114 5 121122 3 121010 6 E1205 s o ' $d 0 3 1 4 5 PEASCHRE—Ash box PEASCHLI—Ash box 1 PE345 1 PE345 2 PE341 2 PE342 3 PE373 3 PE373 - - 2 3 3 _ 2 PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 B0020—Burner 1 121041 16 121010 31 B113 2 121058 17 121083/ 121029 32 8105 3 B150 18 121039/ 121038 33 E1004 4 121039 19 121196 34 121284 5 121038 20 B172 35 E1005 6 121011 21 121197 36 121041 7 121195 22 121023 37 B147 8 121051 23 B130 38 1 121082 9 8179 24 121041 39 B152 10 121082/ 121037 25 121037 40 B144 11 8129 26 121079 41 8132 12 121075 27 E1030 + E1002.1 42 E 1006A+ 13144,1 13 121193 28 121166 43 8101 14 121194 29 121039 15 121192 30 121038 37 43 39 40 41 42 34 35 24 e 36 ® 32 25 � 17 23 14 °® 33 12 22 13 o 10 9 0 5 � 0 26 Q 21 27 3 4 _ 20 29 31 2 18 28 I 8 16 1 % " 15 30 6 Detail 19 Maf3stab 2:1 7 9 Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 R. 29 121159 63 on request 30 PE121 64 PEASCH RE—LI 1 12 2 59 58 62 � 3 0 0 5 57 _ ,� �� 8 7 54 � i4 10 6 63 53 55 56 9 5 15 17 20 51 16 18 ,. 13 19 50 49 g 1 60 14 � 1 6 47 48 26 22 � 4 0 46 5 3 44 40 27 38 i 9 37 43 42 39 41 28 36 1 3431 35 33 30 45 32 a 64 PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 a r +w 14.5 Parts list 14.5.1 Pellematic PES 12 - 20 PPES 20—Boiler 41,000—68,300 BTU/hr Pos. Article number Pos. Article number 1 PE114 30 PE121B 2 PE119 30 PE121G 2 PE119B 30 PE121R 2 PE119G 31 on request 2 PE119R 32 on request 3 PE200 33 PE191 4 PE156 34 on request 5 PE265 35 PE160 6 PE289 36 PE176 7 PE215 37 on request 8 121259 38 121039 9 on request 39 PE416 10 on request 40 on request 11 PE260 41 121042 12 PE131 42 on request 13 PE212 43 121234/ 121029 14 PE174 44 PE188 15 on request 45 PE115 16 on request 46 PE117.1 17 121034 47 PE117 18 PE264 48 on request 19 on request 49 PE258 20 041875 50 E1001A 21 PE185 51 PE143 22 121109 52 PE129 22 121255 53 121049/ 121126 23 PE123 54 PE103 24 121123 55 PE142 25 80020 56 E1054 26 PE116 57 121169 27 PE118 58 121168 28 PE120 59 PE281 28 PE120B 60 8103 28 PE120G 61 PE133 28 PE120R 62 on request Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 17. switch OFF the boiler again 18. plug in the plug ES BSK 19. switch ON the boiler 20. go to Pellematic 21. push the button Enter 22. go to Pellematic CMP 23. push the button Enter 24. go to Pellematic 1 25. push the button Enter 26. once more—push the button Enter 27. the date and the time is displayed—please note the first two numeric from the date and the two numeric from the time. Sum this numeric and note it—you need ist for step number 30"Code". 28. go to Parameter 199 29. push the button Enter 30. enter in the Code 31. push the button Enter 32. go to Parameter 198 33. push the button Enter 34. set up the number from 0 to 1 35. push the button Enter Note The number gets back to 0—that's o.k. 36. push the button ESC 37. the boiler is running on the right software version. PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 e• i Pi 22 23 24 A— e Po • O' • o � ea Me SILICON 25 26 27 2xM4 14.4.2 Wrong system - vacuum suction system If the wrong software was updated, the message wrong system is displayed. In this case follow please exactly the guidance below. 1. switch OFF the boiler at the main switch 2. unplug the plug ES BSK at the boiler controller(CMP) 3. switch ON the boiler 4. go to Code input 5. push the button Enter 6. enter the Code 7. push the button Enter 8. go to Pellematic 9. push the button Enter 10. go to Pellematic CMP 11. push the button Enter 12. go to Update 13. push the button Enter 14. select the file US VA 15. push the button Enter 16. if Progress successful is displayed—push the button Enter Note The message Wrong system is displayed again—that's o.k. Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 r s * 8741 A0 06,07,200 Main Menu Main Menu -------------------------------- Outside Temp: 59.5°F _ General Boiler Temp:: 147.2°F Outside Temperature "- Plant: Auto O Heatin Circuit 1 "" '°""' """"'---- O Version: Further with Enter Master Mode:AUTO ,(O Esc En er O Esc Enter O Esc Enter 10 11 12 Code-In ut Code-Input Code-In ut 0000 OK M000 OK 1406 a 14:29:58 06.07.2009 O 11 29:58 0-0.07.2009 0 14029:58 ��•.07.2009 O menu O se O Est Enter O Esc Enter 13 14 15 Code-Input Main Menu Pellematic Domestic hot water 1 [Boiler oiler Temp 147.2°F Code is active T set: 115.1 °F Existing boiler (:D General O O Actual:142.5°F menu OEsc Enter O Esc Enter O Esc Enter 16 17 18 Pellematic CMP Pellematic CMP Pellematic CMP Pellematic 1 Select file Loading... 0 ® O menu,Q menu menu OEsc Entar O Esc Enter O Esc Enter 19 20 �1 Pellematic CMP Pellematic CMP Pellematic CMP Select file Pellematic 1 Update Programming successful O O O menu menu menu OEsc Enter O Esc Enter O Esc Enter PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 t t k t 14.4 Software program - boiler controller The software programs are called US_VA....HEX Program for suction system is US_ X633. ` �� 1 Userware 2 Kind of system(VA-suction system, ST-auger system) 3 Version 2 3 4 4 Ending for Hex-programs 14.4.1 Software update - boiler controller Risk of electrocution Only authorized specialists may perform maintenance work on electrical components. O O O 2x M4 r,A- 0 66 MB SILICON Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 r i O � O 0 e 64 ® 0 © ��x o ® 0 o � • o� U 10 11 . off PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 i 14.3.4 Changing the direction of rotation of the cleaning motor 10 11 12 0 o o ° 13 14 15 14.3.5 Modifying and re-assembling the cleaning system Setting up the cleaning system: • Switch on the pellet boiler. • Find "Output test' in parameter 203 of the boiler controller for the cleaning motor. • Push the lever mechanism of the cleaning system against the cleaning shaft. • Press the clip on the cleaning shaft against the off-set disc and switch on the cleaning motor. • As soon as the off-set disc causes the clip to spring back, switch off the motor and tighten the shaft clamp as tight as possible. • Use a lock nut to secure the shaft mounting. Fine adjustment: • If the cleaning system does not lift high enough: loosen the mounting angle, push forward in the slots and tighten again. • If the cleaning system stops at the limit bolt: loosen the mounting angle, push back in the slots and tighten again. Note The motor mounting must not be able to move and the motor must rotate easily. Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 � . 14.3.3 Modifying the cleaning system motor and off-set disc 0 o 0 0 ® ilk I, O Note Figure 6: Glue and tighten the hex-socket nut to secure the off-set disc. PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 vn � r°t e 14.3.2 Modify the burner on the left 10 11 12 o O 3 .Q. • 40 4 4xM10 13 14 15 o j 16 17 18 of • o 0 0 o � I � 4xM10 Note Do not tighten too firm, otherwise the dummy cover could become leakly. Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 14.3 Modifying the burner The pellet boiler is configured symmetrically. If required, you can remove the burner from the right-hand side (as shipped)and reinstall it on the left. 1. Dismantle the casing, hopper, combustion chamber lid,flame tube, burner and burner plug. 2. Modify the burner on the left. 3. Modify the cleaning system motor and off-set disc. 4. Change the direction of rotation of the cleaning motor. 5. Modify and re-assemble the cleaning system. 6. Route cables through cutouts to the boiler controller and connect up the plug. 14.3.1 Dismantling the casing, hopper, combustion chamber lid, flame tube, burner and burner plug ® 0 • It a 4xM10 PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 AiW 14.2 Appendix G of CAN/CSA-B365—M91 Functioning of safety and operating controls This Annex is not a mandatory part of this Standard, but is written in mandatory language to accommodate its adaption by anyone wishing to do so. The safety and operating controls shall function within the limits specified by the manufacturer for the type of equipment. The following test shall be performed: 1. Check the operation of the automatic fuel_feeding interrupt device at each entrance to the floor space within which the fuel-feeding device is installed. 2. Check that when the low water level control on steam and hot water boilers is operated to indicate a low water level, the automatic fuel-feed is interrupted. 3. Check that when the excessive pressure control on steam and hot water boilers is operated as in an excessive pressure situation, the automatic fuel-feed is interrupted. 4. Check that when the excessive water temperature control on steam and hot water boilers is operated to indicate excessive water temperature,the automatic fuel-feed is interrupted and, if appropiate, that one or more zone control valves open. 5. Check that if the temperature exceeds 200°F in a furnace supply plenum on hot air furnaces, the automatic fuel-feed is interrupted. 6. Check that if there is a failure of the fan providing combustion air,the automatic fuel-feed is interrupted. 7. Check that if there is a failure of the combustion air supply control mechanism to remain fully open,the automatic fuel-feed is interrupted. 8. Check that when the hot water circulating pump manual disconnect switch is opened, the automatic fuel-feed is interrupted. 9. Check that if there is a shutdown or failure of the mechanical flue-gas exhauster, the automatic fuel-feed is interrupted. 10. Check that if there is a failure in the flue gas flow,the automatic fuel-feed is interrupted, or the combustion air supply is shut off in manually fuelled appliances. 11. Check for the proper operation of the minimum fire maintenance controls and system or, if applicable, of the automatic ignition system. 12. Check for the proper operation of the controls used for normal automatic fuel-feeding. 13. Check the operation of any other controls supplied on the appliance by the manufacturer,or required by the authority having jurisdiction. Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 { S X Flame tube Is the flame tube placed correctly? Combustion chamber Are the adjusting screws for the increasing of the cover flue gas temperature adjusted correctly? Is a chimney draft regulator, barometric damper Flue gas connection implemented? Airation/boiler room Exists the required aeration opening? Nameplate Is the nameplate placed on the boiler? Electric installation and regulation Power supply Check the electrical connection? (terminal box) Check the dimensions of the fuses. Settings-Boiler control Are the settings of the boiler control unit according unit to the installation manual? Settings-Heating Set the parameters,the heating circuit program controller and domestic hot water program. Hydraulic Connection Check the switch on temperature (min. 140°F ) Circuit pumps for boiler controlled pump(Parameter P 281). Low Water Cut Off Is a low water cut off installed? (terminal box) Check the electrical connection? Is the pellet boiler correctly connected (flow and Boiler connection return)? Is the hydraulic system deaerated? Is the system filled up with water? Check the pressure. Safety systems Fire protection - ball valve Check the function? Safety temp. sensor Check the installation and explain the function. Negativ draft control Check the function. Safety valve Is a safety valve installed? Emergency stop switch Exists an emergency stop switch? Fire extinguisher Exists a fire extinguisher? Instruction Explanation of functions, malfunctions and Heating-up maintenance to the customer. Heating controller Explanation of the heating controller. Explanation of the operating and maintenance Operating manual regulations to the customer. Maintenance contract Notice to the legal regulations; Date: Signature authorizied technician: Signature customer: The customer confirmes that he got enough information about operation and maintenance of the heating plant. PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 14 APPENDIX 14.1 Checklist for checking the heating system The checklist is intended to help authorised specialists perform and document a comprehensive check on the heating system. Name and adress of the customer Heating device Name: Type of boiler: Street: Rated power: Place: Year of build: Name and adress of the seller Manufacturer's serial number: Name: Type of heating controller: Street: Type of accumulator: Place: Solar device: Damage to property Use the checklist to check the heating system before startinq uD for the first time. CHECKLIST Yes I No Comment Textile tank Textile tank Are the tie members installed? Are all stayers straightened vertical? Is the slot for the emercency gate valve closed Delivery unit with an adhesive tape? Filling coupling Are the filling couplings correctly installed? Are the plugs at the filling couplings? Are the safety warnings placed? (Caution— Switch off the plant before entering) Are the couplings correctly grounded? Exists the required aeration opening of 27 inch' Aeration for the storage room? Is the caution label"Wood pellets storage room" Caution label placed on the door to the storage room? Check the electrical connection of the vibration Vibration plate motor and the capacitive sensor Auger delivery system Drive unit Is the direction of rotation correct? Is a demounting possible? Spiral tube Is the pitch to the burner>45°? Sound insulation Is the rock wool insulation fix at the wall duct? Pellet boiler Adjusting power rating Is the power rating corrrectly adjusted? Burner plate Is the screw fixing the burner plate,tightened? Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 6 low H2O defect ► replace low H2O switch fuse –F1of controller ► replace fuse–F1 of controller defective Table 13.15 Wrong system Display: Wrong system Description: The wrong program has been saved to the boiler controller Cause and Remedy: wrong program ► upload and save the correct program to the boiler controller—see appendix Table 13.16 External de-ashing system (optional) Display: Ash box full Description: The alarm text"Ash box full" is displayed after the motor has made 3 unsuccessful attempts to reach the normal speed of the external de-ashing system. Cause and Remedy: Ash box is full ► Empty ash box, reset alarm text by pressing Enter. The status of the boiler is displayed on screen. Ash box is not securely ► Check position of ash box and adjust if required. mounted PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 t t 5 # µ 17- 79' J motor is sticking make the motor easy-running motor defective ► replace motor Display: 1 Hopper motor Description: Hopper motor malfunction Cause and Remedy: motor unplugged ► plug in motor, check cable connections power too high ► too low adjusted, motor sticks or is defective power too low ► too high adjusted, motor sticks or is defective motor is sticking make the motor easy-running motor defective o-1 replace motor Table 13.12 Magnetic valve Display: Magnetic valve Description: Magnetic valve malfunction Cause and Remedy: motor unplugged ► plug in motor, check cable connections power too high ► too low adjusted, motor sticks or is defective power too low ► too high adjusted, motor sticks or is defective motor defective ► replace motor Table 13.13 Boiler controlled pump Display: Boiler contr P Description: Boiler controlled pump malfunction Cause and Remedy: pump unplugged ► plug in pump, check cable connections power too high ► too low adjusted, pump sticks or is defective power too low ► too high adjusted, pump sticks or is defective pump is sticking make the pump easy-running pump defective ► replace pump Table 13.14 Safety temperature limiter and Low H2O/—F1 Display: Safety T sys Description: Safety temperature limiter has tripped Cause and Remedy: safety temperature limiter ► connect up safety temperature limiter and check cable unplugged connections safety temperature limiter ► check boiler controller has tripped safety temperature limiter ► allow boiler to cool and reset alarm defect Display: Low H20/–Fl Description: Low H2O has been actuated Cause and Remedy: low H2O unplugged ► connect up low H2O and check cable connections low H2O button has been ► reset low H2O switch pressed Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 { � N r motor defect ► replace motor fuse defect ► replace fuse Display: Ignition Description: Ignitions stick malfunction Cause and Remedy: ignition stick unplugged ► plug in ignition stick, check cable connections power too high ► too low adjusted, ignition stick is defective power too low ► too high adjusted, ignition stick is defective motor defective ► check the resistance to see if the ignition stick is defective or not (0, 400 and - = ignition stick is defective, all other values=ignition stick is not defective), replace ignition stick Display: Burner fan Description: Burner fan malfunction Cause and Remedy: motor unplugged ► plug in motor, check cable connections power too high ► too low adjusted, motor sticks or is defective power too low ► too high adjusted, motor sticks or is defective motor is sticking make the motor easy-running motor defective ► replace motor Display: Flue gas fan Description: Flue gas fan malfunction Cause and Remedy: motor unplugged ► plug in motor, check cable connections power too high ► too low adjusted, motor sticks or is defective power too low ► too high adjusted, motor sticks or is defective motor is sticking check and clean the flue gas tube, make the motor PAR" MRAI'Ag motor defective ► replace motor Display: Boiler clean M Description: Boiler cleaning motor malfunction Cause and Remedy: motor unplugged ►I plug in motor, check cable connections power too high ► too low adjusted, motor sticks or is defective power too low ► too high adjusted, motor sticks or is defective motor is sticking make the motor easy-running motor defective ► replace motor Display: Ash box M Description: Ash box motor malfunction Cause and Remedy: motor unplugged ► plug in motor, check cable connections power too high ► too low adjusted, motor sticks or is defective power too low ► too high adjusted, motor sticks or is defective PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 negative draft does not ► check negative draft tube for leaks. Check flue gas change tube for blockage. negative draft pressure too ► close boiler door, check tube to negative draft sensor, low check whether boiler flue gas outlet is clear, check whether condensation heat exchanger is clear. Make sure flue gas fan is running. Table 13.10 Suction system Display: Suction system Description: Hopper cannot be filled up even after 3 suction cycles Cause and Remedy: storage room empty ► fill up with pellets extraction system is blocked ► clear extraction system extraction system not ► pellet bridge-destroy bridge and make sure material conveying pellets flows properly suction fan unplugged ► connect up suction fan fuse on suction fan ► replace fuse defective storage room auger motor ► connect up storage room motor unplugged Table 13.11 Motors Display: Burner motor Description: Burner motor malfunction Cause and Remedy: motor unplugged ► plug in motor, check cable connections motorpower too high ► too low adjusted, motor sticks or is defective motorpower too low ► too high adjusted, motor sticks or is defective motor is sticking remove the pellets from the burner auger, make the motor easy-running motor defective lo-1 replace motor Display: Suction turb Description: Suction turbine malfunction Cause and Remedy: motor unplugged ► plug in motor, check cable connections motor defect ► replace motor fuse —F1 of the suction ► replace fuse—F1of the suction of the suction circuit circuit board is defective board fire protection system does check whether ball valve is jammed, check ball valve not reach CLOSE limit ► throughway to see if foreign objects are preventing switch it from closing Display: Fuel trans sys M Description: Storage room auger 1 motor malfunction Cause and Remedy: motor unplugged ► plug in motor, check cable connections motor is jammed ► remove pellets from auger and make sure auger rotates freely fuse—F2 of the suction ► replace fuse—F2 of the suction circuit board circuit board is defective Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 #,, k ", ignition electrode defect ► check ignition electrode (approx. 2000) replace if required ignition nozzle blocked o-1 clean burner plate and ignition tube flue gas sensor ► clean flue gas sensor and flue gas tube contaminated flue gas sensor is not in flue ► insert flue gas sensor into flue gas tube gas tube Display: Flame contr malf Description: Flame supervision fault, minimum flue gas temperature not reached during heating up at full power Cause and Remedy: no pellets available ► fill up with pellets flue gas sensor ► clean flue gas sensor and flue gas tube contaminated power is too low ► increase boiler power rating Table 13.8 Fire protection Display: Fire prot sys op Description: Fire protection system open malfunction. Cause and Remedy: Fire protection motor gate ► Connect up fire protection system and check cable unplugged connections Fire protection motor does ► check ball valve to see if it is jammed not reach OPEN limit switch no signal although open ► check cables and fire protection system Display: Fire prot sys cl Description: Fire protection system closed malfunction. Cause and Remedy: fire protection system ► connect up fire protection systemr and check cable unplugged connections fire protection system does ► check whether ball valve is jammed, check ball valve not reach CLOSE limit throughway to see if foreign objects are preventing switch it from closing no signal although closed ► check cables and fire protection system Display: Fire prot sys Description: Both fire protection motor limit switches are closed at the same time Cause and Remedy: both limit switches activated ►I check fire protection system, check cables, check connectors Table 13.9 Negative draft supervision Display: Negative draft Description: Negative draft in boiler is not achieved Cause and Remedy: negative draft tube ► connect up negative draft tube disconnected PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 ^u� k {` f signal cable defect ► replace sensor signal input defect ► change CMP PLC signal too low ► signal below OV combustion chamber leak ► check closure of boiler door Display: UP sh-c Description: Negative draft input short-circuit, measuring circuit from negative draft measurement is shorted out Cause and Remedy: signal wrong ► check polarity and signal (0-10V) signal cable defect ► replace sensor signal input defect ► change CMP PLC signal too high ► signal above 10V Table 13.5 Analog input 2 Display: An. input open Description: Analog input 2 open, measuring circuit from analog input open Cause and Remedy: signal incorrect ► check polarity and signal (0-10V) signal cable defect ► repair/replace cable signal input defect ► change CMP PLC signal too low ► signal below OV Display: An. input 2 sh-c Description: Analog input 2 short-circuit, measuring circuit from analog input is shorted out Cause and Remedy: signal incorrect ► check polarity and signal (0-1OV) signal cable defect ► repair/replace cable signal input defect ► change CMP PLC signal too high ► signal above 10V Table 13.6 Controller sensor Display: Control S fr Description: Controller sensor fracture, control system sensor on boiler control system is used as reference for combustion chamber sensor Cause and Remedy: signal input defect ► change CMP PLC temperature too high 0. temperature above 158°F Display: Control S sh-c Description: Controller sensor short-circuit,control system sensor on boiler control system is used as reference for combustion chamber sensor Cause and Remedy: signal input defect ► change CMP PLC temperature too low 0. temperature below 14°F Table 13.7 Ignition and flame supervision Display: Ignition malt Description: Flue gas minimum temperature not reached during ignition phase Cause and Remedy: no pellets available ► fill up with pellets Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 e' signal input defect ► change CMP PLC sensor temperature too low ► sensor temperature below measuring range(14°F) Table 13.2 Flue gas sensor Display: Flue gas S fr Description: Flue gas sensor fracture, measuring circuit from flue gas sensor is open Cause and Remedy: sensor not connected ►I connect sensor at input sensor defect ► measure sensor(approx. 1kQ at 32°F) replace if required sensor cable defect ► replace sensor signal input defect ► change CMP PLC sensor temp. too high ►I sensor temperature above measuring range(752°F) Display: Flue gas S sh-c Description: Flue gas sensor short circuit, measuring circuit from flue gas sensor is shorted out Cause and Remedy: sensor defect ► measure sensor(approx. 1kf1 at 32°F) replace if required sensor cable defect ► replace sensor signal input defect ► change CMP PLC sensor temperature too low ► sensor temperature below measuring range(14°F) Table 13.3 Combustion chamber sensor Display: Comb S fr Description: Combustion chamber sensor fracture, measuring circuit from combustion chamber sensor is open Cause and Remedy: sensor not connected ► connect sensor at input sensor defect ► Measure sensor(approx. 5mV at 257°F)replace if required sensor cable defect ► replace sensor signal input defect ► change CMP PLC sensor temp. too high ► sensor temperature above measuring range(2012°F) Display: Comb S sh-c Description: Combustion chamber sensor short-circuit, measuring circuit from combustion chamber sensor is shorted out Cause and Remedy: sensor defect ► Measure sensor(approx. 5mV at 257°F) replace if required sensor cable defect ►I replace sensor signal input defect ► change CMP PLC sensor temperature too low ► sensor temperature below measuring range(14°F) sensor polarity incorrect ► exchange + and—connections Table 13.4 Negative draft measurement Display: UP open Description: Negative draft input open, measuring circuit from negative draft measurement open Cause and Remedy: signal incorrect ►I check polarity and signal (0-10V) PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 a t 1 •e 13 MALFUNCTIONS 13.1 Malfunctions - what to do Follow the sequence described for handling malfunctions. • The heating system switches off automatically if a malfunction occurs. • The control unit display shows a malfunction alarm text. • You have to rectify the cause of the malfunction. • After rectifying the malfunction, you have to reset the fault text by pressing Enter before starting the heating system again. 13.2 Malfunction texts The malfunction text displayed on the screen provides information on the type, time and status of the malfunction as well as help for troubleshooting. "Boilersens. T' -4 Description of malfunction "C 26.10.03 10:08" Time of malfunction Date of malfunction Status of malfunction Malfunction texts have 3 statuses 1. C—New malfunction: when the malfunction occurs. 2. G—Rectified malfunction: when the malfunction has been rectified. 3. Q—Reset malfunction: when the malfunction has been reset by pressing ENTER. Being able to trace the sequence of malfunctions will help you to establish the cause of the malfunction. 13.3 Overview of malfunction alarm texts This is a list of all malfunction alarms that are displayed Table 13.1 Boiler sensor Display: Boiler S fr Description: Boiler sensor fracture, measuring circuit from boiler sensor is open Cause and Remedy: sensor not connected ► connect sensor at input sensor defect ► measure sensor(approx. 2kQ at 77°F) replace if required sensor cable defect ► replace sensor signal input defect 0-1 change CMP PLC sensor temp. too high ►I sensor temperature above measuring range(230°F) Display: Boiler S sh-c Description: Boiler sensor short circuit, measuring circuit from boiler sensor is shorted out Cause and Remedy: sensor defect ► measure sensor(approx. 2kO at 77°F) replace if required sensor cable defect ►I replace sensor Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 �to r to ` N s P221 60 60 60 P222 50 50 50 P223 20 20 20 P224 100 100 100 P225 100 100 100 P226 10 10 10 P228 50 50 50 P229 420 420 420 P230 32 32 32 P231 22 22 122 P260 0 0 0 no FRT or P170 =0 P261 0 0 0 P262 0 0 0 P263 j 175 175 175 P265 15 25 36 P266 0 0 0 FRT-control P270= 1 P267 20 20 20 FRT-control P270 = 1 P268 200 200 200 FRT-control P270= 1 P269 20 20 20 FRT-control P270= 1 combustion chamber sensor P270 0 0 0 (FRT) is installed P272 40 40 40 P218 larger 1 EH P273 10 10 10 P218 larger 1 EH P274 2 2 2 P218 larger 1 EH P280 15 15 15 P281 140 140 140 P282 5 5 5 P283 9 9 9 P284 2 2 2 de-ashing system is installed P285 175 250 100 vacuum-type system P293 1 1 1 P294 0 0 10 auger system PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 t 12.6 List of adjustable parameters Use this list to enter all changes to factor settings, plus the date the changes were made. Documenting the settings provides a record of changes made to the system. Parameter list Para- Factory Display on screen meter setting only if: Parameter changes PES PIES PIES Change and Change and Change and 12-20 25-32 36-56 date date date P130 1 100 100 100 Flue gas sensor is installed P131 100 100 100 Flue gas sensor is installed P160 0 0 0 P161 60 60 60 not cap. RA or cap. ZW P170 0 0 0 P171 0 0 0 P 172 20 20 20 P171 = 3 73 1 1 1 P171 = 3 P80 2 2 2 P183 6 6 6 P187 60 60 60 on a vacuum-type system P188 0 0 0 1 on a vacuum-type system P189 -1 -1 -1 P190 20 20 20 P191 1 12 12 12 P192 120 120 120 P193 6 6 6 P194 45 45 45 with external de-ashing P195 120 80 45 system with external de-ashing P196 3 3 5 system P202 185 185 185 P208 30 30 30 only with FRT P209 80 80 80 only with FRT P210 1 1 1 vacuum= 1, auger= 0 P211 0 0 1 P212 0 0 1 P213 0 0 0 not implemented P214 32 32 45 with low pressure sensor P215 300 1 300 300 with low pressure sensor P216 35 35 35 with low pressure sensor P217 60 60 60 with low pressure sensor P218 60 60 60 with low pressure sensor Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 P282 Boiler min. hyst. Hysterisis for boiler minimum temperature yes 5 P281: 5°F P283 Control range RES2 Control range of output from boiler-controlled pump. The yes 9 P283: 9°F control range starts at the minimum boiler temperature with a speed of 30%and increases to the boiler minimum temperature +control range to 100%speed. P285 Suction int. setpoint Burner run time in minutes until filling hopper. no 175/200/100 P295: 175 P293 Pellematic Boiler code for cascade connection. It only changes when no 1 P293: 1 2, 3 or 4 Pellematic plugs are plugged in for a cascade system of pellet boilers. P294 Hand filling hopper Set whether pellet boiler is installed as boiler with hand yes 0 P294: 0 filling hopper. 0 = inactive, 1 =active Note This parameter is only shown with auger delivery system. P295 Delete alarm You can delete the alarm archive(P204). yes 0 P295: 0 Nate Parameter is automatically reset to 0 P296 Motor code A motor remains active until the motor detection starts yes 0 P296: 0 again. If a motor is connected incorrectly, you can deactivate it again. Mote Parameter is automatically reset to 0 P297 CF card format Format a Compact Flash card. Press Enter to select edit yes 0 P297: 0 mode. Use menu scroll to set value 1. The formatting process starts. After a short time(1 second)value 1 returns to 0. Formatting finishes. The format process deletes everything on the CF card. P298 Standard param Load standard parameters(default values). Use the menu yes 0 P298: 0 scroll to set the value to 1. The standard parameters are loaded. After a short time (1 second)value 1 returns to 0. The parameter loading process finishes. All parameters in levels 100, 200 and 300 are now set to the factory settings. P299 Level 3 passw. Access level 3-level for MEco technical department, enter no P299: 0 password PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 R CF card using P238—then edit the export file in Excel or a text editor and then read the data in again. You can insert comments such as the customers name and any special lines of code in front of the text"Startkennung &&&" . Exception: you cannot use P250 Run time BSK Operating hours counter for fire protection system. no P250: 247 h P251 No. ignition Displays the number of ignitions with electronic ignition no P250: 283x system. P260 Burner auger++ Adjust the running duration of the burner motor during yes 0 P260: Ozs heating at full power. Specified in tenths of a second (displays parameter only if combustion chamber temperature controller is inactive, P270 =0) P261 Air flow rate++ Adjust the speed of the burner fan during heating at full yes 0 P261: 0% power. P262 Draft++ Adjust the speed of the flue gas fan during heating at full yes 0 P262: OW power. P263 Boiler set temp Adjust the boiler set point temperature. yes 175 P263: 175°F P265 Power level Adjust the boiler power rating: yes 15/25/36 P265: level 15 1 level=3.412 BTU/hr,e.g.: level 15=51,000 BTU/hr P266 FRT++ Setpoint for controlling the combustion chamber yes 0 P266: 0°F temperature (displays only with activated FRT controller —P270 = 1) P267 Amplify P proportion for controlling combustion chamber yes 40 P267: 40% temperature (displays only with activated FRT controller — P270 = 1) P268 Reset time I proportion for controlling combustion chamber yes 200 P268: 200s temperature (displays only with activated FRT controller —P270 = 1) P269 Derivative time D proportion for controlling combustion chamber yes 20 P269: 20zs temperature (displays only with activated FRT controller — P270 = 1) P270 FRT controller The combustion chamber temperature controller can only yes 0 P270: 0 be activated with the combustion chamber temperature sensor connected. 1 =active 0 = inactive P272 Gain SZ P proportion for negative draft control in combustion yes 40 P272: 40% chamber temperature (displays only with connected negative draft controller) P273 Reset time SZ I proportion for negative draft control in combustion yes 10 P273: 10s chamber temperature (displays only with connected negative draft controller) P274 Derivative SZ D proportion for negative draft control in combustion yes 2 P274: 2 zs chamber temperature (displays only with connected negative draft controller) P280 Run on RES2 Run on time for boiler controlled pump after burner yes 15 P280: 15m switches off-in minutes P281 Boiler min. temp. Switch-on temperature from boiler-controlled pump output yes 140 P281: 140°F Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 'Y ti cr P224 Fan rpm ign Speed of burner fan during ignition phase. yes 100 P224: 100% P225 Suction ign Speed of flue gas fan during ignition phase. yes 100 P225: 100% P226 Hyst. flue temp. For ignition to take place successfully, the flue gas yes 50 P226: 50°F temperature must exceed the boiler temperature by Hyst. flue gas temperature. P228 Combustion ch. min. Setpoint of combustion chamber temperature for successful yes 248 P228: 248°F ignition. Combustion chamber temperature 248°F, only when combustion chamber sensor is active P270 P229 Fan run on Minimum run on time (seconds) of burner fan after yes 420 P229: 420s switching off. P230 AGT++LL off After the minimum run on time has expired,the combustion yes 58 P230: 58°F air fan continues to run until the flue gas temperature is lower than the boiler temperature+the temperature value set: e.g.: boiler temperature= 169°F +58°F=227°F switch-off temperature. P231 AGT++ SZ off After the minimum run on time has expired,the flue gas fan yes 22 P231: 22°F continues to run until the flue gas temperature is lower than the boiler temperature+the temperature value set: e.g.: boiler temperature= 169°F+22°F= 191°F switch-off temperature. P236 CF logger Activates the data logger on the CF card. This can only yes 0 P236: 0 be activated if a CF card is located in the relevant socket. Display: • -1 —no CF card in socket 0 CF card in socket, logger not active • 1 —CF card in socket and logger program is running Records the current status and malfunctions of KT, RGT, FRT, ES, PA, LL, SZ, UP providing sensors are connected. (Displays parameters only with CF card) P237 Log interval The recording interval of the data archive in seconds yes 60 P237: 60s (displays parameters only with CF card) P238 Param. ->CF Outputs the current parameter values of the CF card. The yes 0 P238: 0 file name is the 5-figure PLC number(Pxxxxx_O.csv). This is marked on the label in the CF socket. (Display only with CF card inserted) P239 CF-> Param. yes 0 P239: 0 Damage to property Do not change the format of the output file from "Startkennung &&&" onwards. You may only change the numerical values. Do not enter any new lines, no semi-colons, spaces or other characters. The values are checked for plausibility, not for parameter numbers. (Display only with CF card inserted Reads in the parameter values from the CF card. The file name must be the 5-figure PLC number(Pxxxxx-0.csv). This is marked on the label in the CF socket and in parameter P101. The best method is to write data to the PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 I 1 11 IN :' a rs l s P208 FRT limit++ Only enabled if parameter P270 combustion chamber yes 30 P208: 30% temperature control is activated. If the combustion chamber temperature does not reach the setpoint, the duration for the burner auger switching on is increased by a maximum of this percentage. P209 FRT limit—— Only enabled if parameter P270 combustion chamber yes 80 P209: 80% temperature control is activated. If the combustion chamber temperature exceeds the setpoint, the duration for the burner auger switching on is reduced by a maximum of this percentage. P210 Cap. hopper active Here you can activate the capacitive sensor for the hopper yes 1 P210: 1 on the suction system. If an auger with textile tank with oscillating floor is implemented, the capacitive sensor for the hopper is located on the excentric motor. P211 Cap. RA active Here you can activate the capacitive sensor on the burner. yes 0/0/1 P211: 0 0= inactive—only on boiler without suction system. P212 Ash box Here you can activate the de-ashing function yes 0/0/1 P212: 0 0 = inactive, 1 = active P213 Weight system Here you can activate the weighting system on the textile yes 0 P213: 0 tank 0= inactive, 1 =active P214 Neg. draft Min If the negative draft inside the combustion chamber falls yes 32/32/45 P214: 32EH below the minimum value for longer than 1 Minute(P217), the system switches to fault mode. Value=0 negative draft supervision inactive. (Displayed only with negative draft measuring connected) P215 Neg. draft Max Maximum negative draft in combustion chamber. If this yes 300 P215: 300EH is exceeded for longer than 1 minute(P217),the system switches to fault mode. (Displayed only with negative draft measuring connected) P216 Neg. draft scrubber Min. negative draft of scrubber system only on condensing yes 35 P216: 35EH boiler systems. If the value falls below the minimum negative draft then the system switches to fault mode. If a value below 10 is set,the scrubber switches on according to the value set in P 193 and P 194. P217 Neg. draft time If the negative draft inside the combustion chamber yes 60 P217: 60s falls below the minimum value for longer than the set supervision time, the system goes to fault mode and displays"Negative draft". P218 Neg. draft setpoint If the negative draft in the combustion chamber falls below yes 60 P218: 60EH the setpoint, the speed of the flue gas fan is increased. If the negative draft increases then the speed of the flue gas fan is reduced again. Value=0,negative draft supervision inactive. (Displayed only with negative draft measuring connected) P221 Min. downtime The electronic ignition is not activated if the burner attempts yes 60 P221: 60m to start within the set duration after the last burner stop. P222 Auger dur. ign Running duration of burner auger during the ignition phase, yes 50 P222: 50zs specified in tenths of a second P223 Auger pause ign Pause duration of burner auger during the ignition phase, yes 20 P223: 20zs specified in tenths of a second Installation manual Pellet boiler PIES 12-32 �. PE 199 USA 1.0 s f 12.5 Parameter level 200 Parameter level 200 is exclusively for customer service technicians and MEco employees. You access parameter level 200 by entering the code in parameter P199. The code for parameter level 200 is the sum of day plus hour, e.g. : Day: 26/08/2009 and hour: 14:30:47; (26 + 14 =40)results in the code: 26+ 14 =40 You can use this parameter to adjust the function of the pellet heating system. Parameter level 200 has 99 values,from 200—299. Not all parameters are implemented. Parameters that are not used are also not displayed on the operating device. There are adjustable parameters and non-adjustable parameters. Press Enter to switch adjustable parameters to edit mode. Note The control system automatically switches back to the standard display if you do not make any entries for 30 minutes. After a further 30 minutes the backlight on the screen switches off. Changing a parameter 1. Select a parameter using the thumbwheel. 2. Press Enter 3. lo-Parameter appears in brackets 4. Change the value of the parameter using the thumb wheel 5. Confirm by pressing Enter Note Pressing Enter has no effect on non-adjustable parameters. Description of parameter Para- Display on screen Description Adjus Factory meter table setting P200 Level 1 Press Enter to access level 1 no P200: Enter P202 Switch-off temp The boiler switches off when it reaches the switch-off yes 185 P202: 185°F temperature P203 Output test Output test-using the thumbwheel you can select each yes P203: Enter individual output. Press Enter to switch the output on. The current power draw is shown for motors. Press again to switch the output off. The outputs for the flue gas fan and the air blower can be increased by 20% each time the button is pressed. Once you have reached 100%, the next press of the button returns the setting to 0%. Exit the output test menu at the bottom of the list. P204 Malfunctions Page through the malfunction fault text archive using the no P204: Enter thumbwheel. When the alarm text archive is full, the next alarm text overwrites the oldest alarm text. Press Enter to return to the parameter level P205 Maintenance month Month in which the display indicates maintenance to yes 0 P205: 0 performed on boiler 0—maintenance text deactivated P206 Maintenance day Day on which the maintenance message is displayed on yes 0 P206: 0 the boiler. 0—maintenance text deactivated P207 Flue gas temp Max Displays the highest flue gas temperature recorded so far; yes P207: 238°F can be reset to 0. PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 St r � t r r P 197—Status display of inputs A B C D E F G H \\ 1III // INP: 01000100 " Indication: 0 = OFF P197: 0 0 0 1 0010 " Indication: 1 = ON // 1I I I \\ I J K L M N O P A Capacitive sensor hopper I Limit switch external ash box B Capacitive sensor RA J Suction circuit board safety relay C Fire protection system open K Safety temperature system D Fire protection system closed L Low H2O E Burner motor M not implemented F Fuel transport system motor N not implemented G Burner request O Suction turbine H Input existing boiler I P not implemented P 198—Status display of outputs A B C D E F G H \\� � I I /\ OUT., 0 1 0 0 0 1 0019 _Indication: 0 OFF P198: 0001 0 0 10 " Indication: 1 = ON \\ / I � � \\ I J K L M N O P A Burner fan I Magnetic valve B Burner motor J Fire protection system C not implemented K not implemented D not implemented L not implemented E Malfunction relay M Boiler cleaning motor F Flue gas fan N Boiler controlled pump RES2 G Ash box motor O Suction turbine H Fuel transport system motor P Ignition Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 E P188 Pause RA vacuum Pause time for storage room extractor motor-suction system yes 0 P188: Os in pulse mode. If pause time= 0 then no pulse mode. P189 Cleaning hour 1 In parameter 190 you can set an additional boiler cleaning yes -1 P189: -1h time. The value to be set is the time(full hour)at which the boiler cleaning sequence is to be performed. Example: 10h =additional boiler cleaning at 10:00. —1h= no additional cleaning sequence will be performed. The value to be set is the time (full hour)at which the boiler cleaning sequence is to be performed. Example: 20h = additional boiler cleaning sequence to be performed at 20:00. Cleaning hours 2 es 20 P190 P190: 20h Note y On vacuum systems the hopper is also filled at the same time, regardless of whether it is empty or not. P191 Min run time RM Minimum running time (hours)of boiler until next cleaning yes 12 P191: 12h sequence. P192 Cleaning duration Duration of the boiler cleaning sequence in seconds. yes 120 P192: 120s P193 Min run time Minimum running time(hours)of boiler until next cleaning of 6 scrubbing heat exchanger-only on condensing boilers. P193: 6h P194 Scrubbing duration Duration of scrubbing low temperature heat exchanger-only 45 P194: 45s on condensing boilers. P195 Min run time ash Minimum running time of boiler until next de-ashing procedure, yes 120/80/45 P195: 120min value adjustable- parameter available only when external de-ashing system is connected. P196 Ash duration Duration of running time (minuts) of ash auger, value yes 3/3/5 P196: 3min adjustable, parameter for external de-ashing system only. P197 see below Status display of INPUTS' yes P198 see below Status display of OUTPUTS* yes P199 Level 2 Code Level 2-Customer service level MEco, input code no P199: 0 PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 ae a� + t , `�t , o "� Yi�YMMMIM P170 Burner start Select between 2 types of burner control: yes 0 P170: 0 0: Pellet boiler runs inline with the burner demand signals from the heating controller 1: Pellet boiler starts, if it receives a single pulse from the heating controller and switches off when the switch-off temperature is reached. P171 Malfunction output When a malfunction occurs the boiler controller triggers the yes 0 P171: 0 malfunction relay. The potential-free contact(output SM 20 19)enables the alarms to be displayed using an external malfunction system (230V). You can select the following functions: 0: The contact closes when a malfunction occurs—normally open 1: When a malfunction occurs the contact opens and closes in flashing pulses. 1 pulse=all other malfunction 2 pulses=one of the sensors is defective 3 pulses=one of the motors is defective 4 impulses= safety temperature sensor Emergency OFF 2:If a malfunction occurs the contact opens—normally closed 3: When malfunction"Ash box full"occurs a flashing pulse is signalled. Note If a remote maintenance system is implemented then an SMS text is transmitted for each flashing contact. P172 Flashing time Flashing time for warning"Ash!', parameter 171 must be set yes 20 P172: 20s to 3. P173 Flashing pulse Flashing pulse for warning "Ash!", screen must indicate 3 for yes 1 P173: 1 the fault display. P180 Function RES2 Output boiler controlled pump RES2(230V): is used to control yes 2 P180: 2 a accumulator pump, etc. 1 = release the output when minimum boiler temperature is exceeded (P281) 2 = release the output when minimum boiler temperature is exceeded(P281)and burner is requested (burner runout time approx. 30 minutes, P280,value adjustable P181 Power RES2 Display power draw of boiler controlled pump during pulse no P181: 100% mode P183 Runout time Remaining burner runout time(hours)after malfunction text yes 6 P183: 6h "ash box full' until total switch-off. P184 Ash auger speed Displays speed of de-ashing auger no P184: 0 rpm P185 Run time suction Run time(minuts)of burner auger until next suction interval no P185: 80m P186 Suction time total Operating hours of suction turbine,only on vacuum systems. no P186: 68h P187 Frequ RA vacuum Frequency for storage room suction systems in pulse mode, yes 60 P187: 60s only for vacuum systems-only if parameter 188 <0 Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 , s P119 Current flue gas Flue gas fan power in percent. no P119: 30% P120 Current ignition Current ignition time no P120: 128s This is 0 if the ignition is not active. P124 Comb ch setpoint Combustion chamber setpoint no P124: 1472°F Displayed on while combustion chamber temperature control is active and the combustion chamber sensor is connected. P125 j Negative draft Displays negative draft in the combustion chamber. no P125: 60EH P126 Analog input 2 not implemented no P126: 45% P130 AGT ign/comb. Minimum flue gas temperature as condition for ignition and no P130: 212°F combustion chamber control. Displayed only with flue gas sensor connected. P131 Flue gas min. The minimum flue gas temperature for the boiler controller. If yes 100 P131: 212°F the temperature falls below the minimum flue gas temperature, the boiler increases the power independently of the boiler temperature. Displayed only with flue gas sensor connected P152 Motors Pressing ENTER takes you to the motors sub-menu. Select ja P152: Enter a motor using the thumbwheel. The following data are displayed for each motor connected: mA-actual,Volt-actual, mA-minimum-setpoint, mA-maximum-setpoint, operating hours, time duration that the motor may operate outside the Min-Max values before an alarm is triggered. The Min-Max values and time duration are adjustable. P160 Fuel Corr. The burner auger running duration is calculated automatically yes 0 P160: Step:00 by the PLC depending on the rated power and the boiler setpoint temperature. The burner motor is controlled accordingly. You can reduce or increase the value calculated by the PLC 10 steps up or down. P162 Modulation level Current modulation level of boiler. yes 17 P162: 17 You can set the modulation level to measure the flue gas if P 163 flue gas measurement is active. P163 Flue gas measure If flue gas measurement is active,the modulation level of the yes 0 P163: 0 boiler is switched off. This can be set in P162. This remains fixed for the duration of the activation. 0=inactive 1 =active—minimum power 17= maximum power. Note After 20 minutes has expired, (P164) the flue gas measurement finishes automatically. P164 Flue gas meas ti Max. duration of flue gas measurement yes 20 P105: 20m Displayed only if P163=1 PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 M Description of parameter Para- Display on screen Description Adjus Factory meter table setting P100 Exit Standard display: yes P100: Enter . Press ENTER once—displays boiler temperature • Press ENTER again—displays day, date, time, version of PLC program and power rating setting. P101 Serial number Serial number of CMP controller. no P101: 00081 P104 Continuous mode Pressing ENTER activates the continuous operation function. P104: Enter First of all the fire protection system on the burner opens the fire protection flap(BSK)–this process takes approx. 2 min. The burner motor then runs continuously,transporting pellets to the burner plate. The pellet auger also runs continuously on heating systems fitted with an auger fuel transport system. P105 Boiler temp. Current boiler temperature no P105: 145°F P106 Flue gas temp. Current flue gas temperature no P105: 242°F P107 AGT/FRT temp. Combustion chamber temperature(displayed only if NiCrNi no P107: 1009°F flame sensor is connected) P109 Controller temp. Current temperature of boiler controller circuit board no P109: 73°F Pilo Cap. hopper Capacitive sensor on hopper: no P110: 0 0=material available 1 = no material available Note Displayed on vacuum-type conveyor systems Optional on auger-type systems P111 Cap. burner Capacitive sensor on burner: no P111: 2 2= material available 0 = no material available P112 Burner starts Number of system burner starts no P112: 345x P113 Burner run time Burner run time in hours no P113: 3562h P114 Average run time Average run time per burner start no P114: 127m P115 Downtime Time expired since last burner stop. This value also applies no P115: 3267m to the boiler being switched off intermittently. The maximum value is 65000 min P116 Run time Run time of burner auger in tenths of a second. no P116: 96zs P117 Rest time Rest time of burner auger in tenths of a second. no P117: 80zs P118 Current air flow Burner fan power in percent. no rate P118: 39% Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 :A 11 I t - � r : 12.4 Parameter level 100 You can use this parameter to adjust the function of the pellet heating system. Parameter level 100 has 99 values,from 100—199. Not all parameters are implemented. Parameters that are not used are also not displayed on the operating device. How to come to parameter level 100 O O O B-41-40 06-07,200 Main Menu Main Menu Outside Temp: 59.5°F � � iornestic hot water Boiler Temp:: 147.2°F .�� Plant: Auto Outside Temperature Existing boiler Version: O Heatin Circuit 1 General 0 Further with Enter Master Mode:AUTO Actual:142.5°F OEsc Enter O Esc Enter O Esc Enter ® O Pellematic Pellematic Pellematic CMP Boiler Temp: 147.2°F Boiler Tempp 147.2°F Boiler T set: 115.1 °F Boiler T set: 115.1 °F Pellematic 2 Pellematic CMP Pellematic 3 0 0 P I atic 4 0 IN,TAXIM menu menu OEsc Enter O Esc Enter O Esc Enter O ® O Pellematic01 Pellematic01 Pellematic0l Pellets Control Serial number Exit 147°F Ignition P101:XXXXXX P100:Enter State: Ignition 0 State: Ignition 0 State: I nition 0 KT:127°F RGT:507°F KT:147°F RGT:507°F KT:127°F RGT:507°F OEsc Enter O Esc Enter O Esc Enter Note There are adjustable parameters and non-adjustable parameters. To change adjustable parameters, press Enter to go into edit mode. Pressing Enter has no effect on non-adjustable parameters. The control unit automatically returns to the start screen if you have not made any entries for the last 10 minutes. Changing a parameter 1. Select a parameter using the thumbwheel. 2. Press Enter 3. lo-Parameter appears in brackets 4. Change the value of the parameter using the thumb wheel 5. Confirm by pressing Enter PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 ' � c Vicar. %h�` fi rst fi h Burner fan the burner fan is running the wiring is correct LOFT Note the motor is defective You can set 5 power levels: 20/40/60/80/100) Magnet valve the magnetic valve switches over and you • the scrubber is connected MA can hear it click • the scrubber is defective Note Condensing boiler only Flue gas fan the flue gas fan is running • the wiring is correct SZ Note • the motor is defective You can set 5 power levels: 20/40/60/80/100 Boil clean M the cleaning motor raises and releases the • the terminal bolts on the shaft are tight RM cleaning springs • the motor is defective Malfunc relay the malfunction relay switches on and off: • the wiring is correct SM you can hear it clicking on and off • the malfunction relay is defective Ignition the electrode is working: you can view the • the wiring is correct ZUEND current draw at the control unit after it has . Check the ignition electrode been switched on. Fire pro sys the fire protection ball valve(orange motor • the wiring is correct BSK on burner)opens • the ball valve moves easily • the motor is defective Boiler cont P the boiler controlled pump is running • the wiring is correct RES2 Note • the boiler controlled pump is defective only possible if the boiler controlled pump is connected Hopper M the hopper motor that feeds pellets from • the burner motor is connected RES1 the hopper to the burner auger is running • the burner motor rotates easily • the motor is defective The system is ready for operation after all outputs/motors have been throughly tested Note In order to find the sensors, motors or pumps on the boiler look 10.2 Plugs on the boiler controller Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 mot 'r 12.2 Settings in the boiler controller Parameters that you must adjust to the relevant boiler type. P265 Adjusting the boiler power rating P263 Setting the boiler setpoint temperature, default 175°F P202 Setting the switch-off temperature, default 185°F P212 Activating the de-ashing system, if installed P270 Activating the flame sensor, if installed (optional) P213 Activating the level detection system, if weighing cells are installed(optional) 12.3 Output test The output test is designed to test all outputs connected to the system (e.g. all motors,the alarm signal relay, the solenoid valve and the recirculation pump). Parameter level 200 Open the Pellematic menu at the controller. Parameter level 200 is exclusively for customer service technicians and MEco employees. You access parameter level 200 by entering the code in parameter P199. The code for parameter level 200 is the sum of day plus hour, e.g. : Day: 26/08/2009 and hour: 14:30:47; (26+ 14=40)results in the code: 26 + 14=40 Then go to parameter 203 to test all outputs. Para- Display on screen Description Adjus Factory meter table setting P203 Output test Output test- using the thumbwheel you can select each yes P203: Enter individual output. Press Enter to switch the output on. The current power draw is shown for motors. Press Enter again to switch the output off. The outputs for the suction fan and the air blower can be increased by 20% each time the button is pressed. Once you have reached 100%, the next press of the button returns the setting to 0%. Exit the output test menu at the bottom of the list. Outputs/motors Designation Check if If not, then check if Burner motor the motor that feeds pellets to the burner • the burner motor is connected ES is running - the burner motor rotates easily • the motor is defective Suction turb the suction turbine at the hopper is running • the suction turbine is connected ZW • the fuse is defective • the motor is defective Fuel tr sys M the fuel transport system—motor is running • the fuel transport system motor is connected RA • the fuel transport system motor rotates easily • the fuel transport system motor is defective Ashbox motor the motor ashbox is running • the de-ashing system is switched on(P212) AV • the ash box is properly located and locked in position • the ash box is correctly wired up PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 . � �� VA 68,300 BTU/hr 51,000 BTU/hr 41,000 BTU/hr �m m C) m D 4 tubes closed 6 tubes closed 109,500 BTU/hr 85,300 BTU/hr C e �e e �m m m m IR 4 tubes closed 191,000 BTU/hr 164,000 BTU/hr 123,00013TU/hr ® m 4 tubes closed 6 tubes closed 12.1.2 Adjusting the boiler controller The boiler controller must be adjusted to match the changed boiler power rating. Parameter level 200 Open the menu Peliematic at the operating device by entering the code under parameter 199 in level 200. (look to parameter level 200)Then go to parameter 265 to adjust the boiler power rating. Para- Display on screen Description Adjus Factory meter table setting P265 Power level Adjusting the boiler power rating yes 15/25/36 P265: level 15 Note The setting for parameter 265 is the factory setting for the boiler power rating Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 l , 12 STARTING UP FOR THE FIRST TIME After bringing in the boiler, connecting up the hydraulics and power supply,the unit can be started up for the first time. Not The unit must be started up for the first time by an authorised MEco service technician. Before starting up the pellet boiler,the following settings must be made in the sequence specified below: 1. Adjust power rating 2. Settings in the boiler control unit 3. Output test-test all motors 4. Settings in heating controller(if installed) 5. Start the pellet boiler Use the checklist enclosed to document the start-up procedure. 12.1 Adjusting power rating On MEco pellet boilers the effective heat exchanger area can be changed within a unti range. This involves opening or closing the heat exchanger tubes. The power rating of the pellet boiler is adjusted as a result. MEco supplies the pellet boilers in one type group with the power rating shown below. If the condition as shipped is different from the power rating on the data plate supplied,then the service technician must adjust the power rating before starting up for the first time. 12.1.1 Installing the turbulators and closure plugs The heat exchanger in the pellet boiler has between 12 and 36 heat exchanger tubes, depending on the size of the boiler. Springs are installed inside the heat exchanger tubes to clean the tubes as well as act as turbulators. Increasing the boiler power rating 1. Remove the closure plugs from the ends of the heat exchanger tubes. 2. Insert the turbulators supplied into the heat exchanger tubes. 3. Hook the turbulators onto the ring of the cleaning system. Reducing the boiler power rating 1. Unhook the turbulators from the ring of the cleaning system. 2. Remove the cleaning springs/turbulators from the heat exchanger tubes. 3. Close off the heat exchanger tubes using the closure plugs supplied. Number of cleaning springs (tubulators)to be removed/installed: Boiler power ratings Delivery status power as per data plate rating 41,000 BTU/h 51,000 BTU/h Remove 2 turbulators 51,000 BTU/h 51,000 BTU/h No adjustment required 68,300 BTU/h 51,000 BTU/h Insert another 4 turbulators 85,300 BTU/h 85,300 BTU/h No adjustment required 109,500 BTU/h 85,300 BTU/h Insert another 4 turbulators 123,000 BTU/h 123,000 BTU/h No adjustment required 164,000 BTU/h 123,000 BTU/h Insert another 4 turbulators 191,000 BTU/h 123,000 BTU/h Insert another 6 turbulators PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 Menu configuration r MENEM r ' Main:plant operating mode MENU LEVEL - MINIM HEATING CONTROLLER Only enabled if a MEco - Heating Controller Pelletronic I is connected - Described in the Pelletronic manual L 1 _ Solar circuit ` Solar / Solar energy MENU LEVEL L Boiler delay BOILER FUNCTIONS Always enabled Described in the Installation manual MENU LEVEL Code input GENERAL Always enabled Described in the Manual Pelletronic and in the Installation manual Note The heating controller functions are described in the Pelletronic Plus instruction manual. Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 r a tl he 11.5 Menu configuration The operating deviece is used to operate the boiler controller and the heating controller Esc Enler NOte The heating controller menu levels are only enabled if a Pelletronic heating controller is installed. Damage to property and loss of warranty Do not change any of the factory settings or settings in the protected p arameter level PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 Setting date and time 1 2O O3 8:41:40 06, 7 Main Menu Main Menu Outside Temp: 59.5°F ----------------------------- Pellematic Boiler Temp: 142.5°F a•- Plant: Auto Outside Temperature Code Input Version: O Heating Circuit 1 ------------------------------ O Further with Enter Master Mode:AUTO 03:26:16 06.07.2009 OEsc Enter O Esc Enter O Esc Enter 4 0 General General Date/Time ---------------------- - n �- • es 11:08:50 Date/Time Contrast/Brightness O Tuesday 06.07.2009 Contrast/Bri htness Measurin Valves USA 11:08:07 06.07.2009 Ad ust O sO Es Ee O E E O ® O Date/Time Date/Time Date/Time 11:08:50 m:08:50 1208:50 Tuesday 06.07.2009 0 Tuesday 06.07.2009 O Tuesday 06.07.2009 Menu Start Start OEsc Enter O Esc Enter O Esc Enter 10 11 12 Date/Time Date/Time Date/Time M08:50 13:08:50 13:08:50 Tuesday 06.07.2009 Tuesday 06.07 2009 O Tuesday 06.07.2009 O Start O Adjust low j O sEnter O Es Esc Ent er Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 a ° r lq­11.4 Setting language, date and time Setting the language (The factory setting for the language is German) � O 0841.40 06.07.2009 Hauptmenii Hau tmenii Aussentemp: 23.0°C -------------------------------- Pellematic Kesseltemp: 67.8°C a .' • -. Anlage: Auto Aussentemperatur Codeeingabe Version: Heizkreis 1 --------- O weiter mit Enter Betr.Art:Auto 03:26:16 06.07.2009 OEsc Enter O Esc Enter O Esc Enter 4 0 All emeines S rachen S rachen -------------------------------- . . - gewahlte Sprache: gewahlte Sprache: Datum/Uhrzeit FOAM Kontrast/Helli keit Deutsch Deutsch Menu Menii OEsc Enter O Esc Enter O Esc Enter O ® O S rachen Sprachen Languages gewahlte Sprache: gewahlte�prache: Selected language: e * O USA ; O Menu Menu menu OEsc Enter O Esc Enter O Esc Enter Note Do not choose English —Choose USA! PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 LLrvs llor F 11.3 Description operating device The operating device operates the heating controller and the boiler controller. 08:41:40 06.07.2009 Outside Temp: 59.5°F Boiler Temp: 142.5°F Plant: Auto Version: O Further with Enter Esc Enter 4 3 2 1 Thumbwheel Select and change values 2 Enter Confirm 3 ESC Return 4 Chimney sweep Used to monitor flue gas Start screen: The display shows the following data during operation: b a 08:41:40 06.07.2009 C Outside Temp: 59.5°F d Boiler Temp: 142.5°F e i Plant: Auto f I Version: O Further with Enter ® Esc Enter a Date b Time C Temperature outside d Boiler temperature e Heating system mode f Software version g Command line Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 t opera 1n �I OPERATING THE PELLET BOILER The pellet heating system is an automatic heating system. All pellet feed system and combustion system sequences are regulated automatically using an electronic boiler controller and heating controller. 11.1 Operating the heating system • Damage caused do to incorrect operation or incorrect settings. Only trained operators may use the heating system. Make sure no unauthorised persons enter the central heating room. Keep children away from the central heating room and storage room. Fire risk Keep the ash removal door closed while the boiler is in operation. 11.2 Description of the control panel The control panel is located underneath the flap above the door of the boiler. O ® ® Esc Ente O 0 0 2 I 1 Operating device Operates the boiler controller and the heating controller. 2 Main switch Switches off the heating system including the power supply to the control panel. 3 Safety Switches the heating system off if the boiler temperature reaches 203°F. The temperature sensor heating controller remains active. 4 Summer/winter switch 0—Summer: boiler operates if the connected domestic hot water thermostat is closed. 1 —Winter: boiler operates on the adjusted boiler temperature. PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 � � ► AN s1 Y , 10.2.4 Fuses - boiler controller The control unit ist protected against short cicuits by fuses which are in the control panel (under the front boiler panel). on the boiler control unit card, behind the coloured front boiler panel are some spare fuses. Damage of property If you change microfuses, ensure correct current ratting EWB GND WR3 WR2 z a ABGND 24V SA B A WRY GND 24V 4 PE N mT mW ya a9 W yy �m m T F OkO� 2©G �R a% Gl �a z cr<.b ur{a 6 z N 230V AC Z Nm w N Wy < <6 w f -F 3 ¢ , a T1.25A w$ F1 F2 230V AC w 1OAT 4AT a y w J r Z NW a,y 230V AC x -F 2 -F 7 T 0.63 A T 6.3 A z Na 2©C LUFT ES ZUEND MA Nei ♦ 11 PE 6PEN321 22PEN 47PE46 PEN1 1 2 3 1 F3: Safety fuse 24V 2 F2: Safety fuse for external display 3 F1: Safety fuse 230V 4 F2: Safety fuse for pellets delivery motor 4A 5 F1: Safety fuse for suction turbine 10A 6 Spare safety fuses Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 m -Al SM S12 TUEB STB NOT C 20 19 60 61 13 14 19 PE 17 43 41 D 0 to _ I Saftey temperature Internal Not used sensor External Relay fault signal Not used Emergency stop heating USA: Low water cut off Z -Al WR2 WR1 F B A 1 WR3 EWB 4 PE N GND 24V GND 24V B A A B GND v Ch v o Operating Pelletronic Not used 3 display heating controller . v000000 ' :3 000000 c 4- CD -A3 00000a o_ 1 WR fD Internal M External power supply external heating controller ` N W N y -Al BSK ES BSK LUFT ES ZUEND MA NETZ p� 16-1574-13--12 1 25 26 11 PE N 6 PE N 3 2 1 22 PE N 47 PE 48 PE N 1 N + Q &2 I i -4-C 1 � I _ m -BSK 1 1 I-M 1 -M 3 I 24Vdc I M I i M1- M1~ Mi- 230Vac -S1 .. 1 OVA I _ _ _ _ _ _ _ 230Vac 50W 230Vac 230Vac 250W 1 85W 0,4A " 1A CID Fire protection 0.7A M Internal Fire protection motor endsw�tch Burner fan Burner motor Ignition Magnetic valve I - n� External W •- — — — — — — — — — — — — — — — " ^� External connection cable for SPL Power supply I -Al SPL RA ZW RES1 RES2 AV UW SZ RM 46 PE N 16 15 14 PE N 16 15 14 PE N 49 PE 50 53 PE 54 51 PE 52 N PE 13 N PE 17 N PE 15 =A2 , I - - - - - �" i I I I Not used i -K1 -K2 -K3 - i + i -M 8 - 9 M F- M'F M 1- M f✓ 230V a 230V ac 230Vac 230Vac 50W 25W — — 0,4A 0,4A Vacuum suction Motor hopper Motor Flue gas Motor boiler system-relay PES 36-56 oF ly ashbox fan cleaning device Internal board External -M 7 D -M 4 M F -M 5 M f 230v ac M} M max.2 A a Suction turbine Boiler controlled pump C Fuel transport system D 0 ' q n, VIM 10.2.3 Wiring diagrams — boiler controller The wiring diagrams for the boiler control unit provide detailed technical information for electricians. i � ' 70ectric shock authorised service technician may connect up the oiler to the power supply. Isolate the entire heating system from the power supply before starting work on the pellet boiler. `o 0 N N I N ¢ M + I� N N LL N N cD m + + JmnE LL Ua `o N Q N O N ? M + I N . �- IIVV N �� a � I I ; Em � " T �� — J L M+ Ca U� N _ - Q N I W M I N Q O I 6) W �_ � M i Z l _ J cv a rn a Q5 ? 40 ® m cm mm cm ` \ I�•• �" ,/// ���i+ Imo'` i I � � I I,'0 ' ��il► 3I1�tlP ie' �Y. "p,Y Cable routing from the boiler controller to the com onents KF UP C 0 . o. v , y 0- a b, FRT I RGF \ G O a• q A A ES AV O AV KAP ZW 0 fl a � a r , y � a PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 C,On""" .4-it"sU t 10.2.2 Cable routing Reroute cables after dismantling the casing or other system components. Electric shock Isolate the entire heating system from the power supply before starting work on the pellet boiler. Note the following points to ensure the cables are routed securely: Cables must not be routed: • over moving parts, • over hot parts, • or over sharp edges. Cables must be: • routed in the cable ducts provided and • through cable leadthroughs, • tied together, • and secured with cable ties at the points provided. • Power cables must be routed in the right-hand duct and sensor cables must be routed in the left-hand duct. 7Electric shock Check cables foRe lace an cae damaged. Damage to the boiler controller Before fitting the casing components, make sure that the cable plug connector codes match the socket codes. Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 O RA RA Note RA—Fuel transport system—is connected differently according to the storage system. 1 Textile tank—RA has to be connected to the suction switch. 2 1 Textile tank with vibration plate PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 10.2.1 Illustration of sensors, motors and pumps KF STB FRT ZW SZ ° WR2 RGF N ETZ cl RM KAP_ZW SPL MEND • •e I I BSK ® ES ES AV - AV o LU FT Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 M ;s 10.2 Plugs on the boiler controller The designation of the plugs must correspond with the labeling of plug-in positions. Designation of the plug-in Voltage Name of sensors, motors and pumps position KF 89 24 Volt Boiler sensor UP 2 3 4 24 Volt Negative draft measuring AE2 5 6 7 24 Volt Analog-input 2 FRT +12 13 24 Volt Combustion chamber sensor(optional) RGF +1415 24 Volt Flue gas sensor BR1 78 24 Volt Burner contact AK 11 12 24 Volt Existing boilers ES AV 32 33 34 24 Volt End switch ash box DE1 37 36 35 24 Volt Not used KAP_ZW 5 4 3 24 Volt Capacitive Sensor—hopper KAP RA 543 24 Volt Capacitive sensor—burner(only for auger system) BSK 6 5 4 3 2 1 24 Volt Fire protection—motor ES BSK 2526 24 Volt Fire protection—end switch LUFT 11 PE N 230 Volt Burner fan ES 6 PE N 3 2 1 230 Volt Burner motor ZUEND 22 PE N 230 Volt Ignition MA 47 PE 48 230 Volt Magnetic valve(only for condensing boiler) Netz PE N 1 230 Volt Power supply SPL 46 PE N 230 Volt Vacuum suction system—relay board RA 16 15 14 PE N 230 Volt Fuel transport system—motor ZW 16 15 14 PE N 230 Volt Suction turbine RES 1 49 PE 50 230 Volt Motor hopper—PES 36-56 only RES 2 53 PE 54 230 Volt Boiler controlled pump AV 51 PE 52 230 Volt Motor ashbox UW N PE 13 230 Volt Not used SZ N PE 17 230 Volt Flue gas fan RM N PE 15 230 Volt Motor boiler cleaning device SM 2019 dry contact Fault signal relay(max. 5 A) S12 6061 230 Volt Not used TUEB 1314 230 Volt Not used STB 19 PE 17 230 Volt Safety temperature sensor NOT 4341 230 Volt Emergency stop heating, USA: Low water cut off WR1 4 PE N 230 Volt Power supply external heating controller WR2 B A GND 24 V 24 Volt Operating display WR3 GND 24V B A 24 Volt Pelletronic heating controller EWB A B GND 24 Volt Not used PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 Boiler Netz _BR1 RES2 NOT o� Control --------- L 7 18_ 'L 5 PE154! i_43141! Unit ` _S1 -S2 3 Main �, `� Summer/winter ` switch switch 1 Terminal box Cr CD v N I Al 14 24 14 TA1 Al !14 -X1 CC�l 112 13 1C �4151C ' 61?181-_' Ls 1 �01�111-21p -K1 -K2 -K3 711 11 21 11 A2 -K1 -K2 -K3 115 VAC Relais 230 VAC Relais 115 VAC Relais Y := Low water * m 3 Cut-Off Burner-circuit , 208VAC 110 VAC 110 VAC 110 VAC 110 VAC Power Supply Boiler Low water Boiler DHW pump Controlled Cut-Off contact Onlylactive OMECO when the boiler MAINE EGO PELLET HEATING LLC temperature is above 140°F! Max.5 Amp! rn c 0) D 0 10 CONNECTING UP TO THE POWER SUPPLY 10.1 Terminal box The terminal box serves for connecting up the power supply, low water cut off,curcuit pump an the summer winter switch. 1....... Terminal box ® e 10.1.1 Wiring diagram - terminal box The wiring diagrams for the terminal box provide detailed technical information for electricians. ' � s Electric shock Only an authorised service technician may connect up the pellet boiler to the power supply. Isolate the entire heating system from the power supply before starting work on the pellet boiler. General information for the electrician • Voltage supply 220V: Supply line protection 16A, characteristic B • Boiler protection (control panel): Fuse 5x20: 10A • Lightening protection: as there is no possible complete protection against lightening,we suggest fitting a voltage spike discharge in the building distribution system. Wiring plan Terminal Specification Q Ground wire-Power Supply 1 Hot wire L1(Black)-Power Supply 2 Hot wire L2(Red)-Power Supply 3 Neutral wire(White)-Power Supply Q Ground wire-Power Supply 4 Hot wire-Boiler Controlled Pump 5 Neutral wire-Boiler Controlled Pump Q Ground wire-Boiler Controlled Pump 6 Hot wire-Power Supply water Cut-Off 7 Hot wire-Burner Circuit Low water Cut-Off 8 Neutral wire-Low water Cut-Off e Ground wire-Low water Cut-Off 9 Hot wire-boiler contact 10 Hot wire-boiler contact 11 Hot wire-Domestic hot water pump 12 Neutral wire-Domestic hot water pump Ground wire-Domestic hot water pump PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 p' th � * .f t 9 CONNECTING UP THE HYDRAULICS The hydraulic connections are located on the rear side of the boiler. Risk of explosion You may connect up the pellet boiler only after an authorised plumber has installed the hydraulic system completely with all safety devices. Water damage, damage to pellet boiler Only an authorised plumber may connect up hydraulics on the pellet boiler. Check the hydraulic system for leaks before starting up. 1. Return water temperature control The device to increase the return temperature is already integrated into the boiler. You do not need to make any adjustments to this. 2. Hydraulic schematics Always refer to the MEco hydraulic schematics when connecting up the pellet boiler. The MEco hydraulic schematics are available from your MEco sales partner or from the MEco website. 3. Connections The connections between the pellet boiler and the hydraulic system must be disconnectable. 4. Drain connection When you install the pellet boiler,remove the plug from the emptying connection and fit a 1/2"diameter shut-off valve. 5. Thermometer connection Installing a thermometer(submersion sleeve 3.94 in long)enables you to measure the temperature of the return water after the return water temperature control. Whether this is installed or not, after setting up the pellet boiler you need to remove the cap and fit a 1/2"diameter closure plug. � 2 u C 4 1 Flow 3 Thermometer connection 2 Return 4 1 Drain connection Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 _ �� ■�YIY t 1 s n * c 8.3.4 Assembling the pellet boiler and activating the ash box 23 24 � 25 Sol. P o� 26 2. 3. 1. Note Refer to the section on bringing the pellet boiler into the boiler room for detailed instructions on assembling the hopper, burner and casing components. PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 YS SNOW 8.3.3 Installing the burner side casing with cut-out and electrical connection ap 18 19 0 0 e w ® ®M 0 A ® ®M s a e Oa o . Z e 0, N® C ED 8 0 Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 8.3.2 Installing the de-ashing auger, fitting the sub-assembly and mounting the door plate 0 ® � 10 11 D 12 13 14 i W6 PICTURE 7: Do not tighten the screws firmly. Tighten the screws firmly only after working step in picture 11. PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 ;€ s Stem R DE-ASHING PARAMETER FACTORY SETTINGS Parameter Display on Description PES 12-20 PES 25-32 PES 36-56 screen P195 Min running time Burner run time 120 min 80 min 45 min ash until start of next de-ashing attempt P196 Ash comp. Duration of 3 min 3 min 5 min duration de-ashing process Note The de-ashing system compresses the ash and conveys it from the ash chamber into the ash box. How frequently you need to empty the ash box depends on pellet consumption and the ash content of the pellets. 8.3 Installing the de-ashing system MEco recommends installing the de-ashing system after the boiler has been brought in, but before the boiler casing is fitted. The de-ashing system has to be installed before the burner casing is assembled. Installation of the de-ashing system is divided into the following steps: 1. Bringing in and installing the de—ashing system on the base plate 2. Installing the de-ashing auger, fitting the sub-assembly and mounting the door plate 3. Installing the burner side casing with cut-out and electrical connection 4. Assembling the pellet boiler and activating the ash box 8.3.1 Bringing in and installing de—ashing system on the base plate 0 vow v v ® 5 O O e ® O Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 . t + S �r S EXTERNAL DE-ASHING SYSTEM MEco offers an automatic external de-ashing system. 1. Description of de-ashing system 2. How the de-ashing system works 3. Installating the de-ashing system 4. Emptying the de-ashing system 8.1 Description of de-ashing system The de-ashing system compresses the ash and conveys it from the ash chamber into the ash box. The ash box enables the ash to be easily disposed off without creating dust. 1 2 3 4 0 7 6 5 1 Turnstile with agitator, door plate and mounting 5 Ash container bolts 2 Ash box with single-hand lever 6 Sub-assembly with extractor auger and cable 3 Mounting frame 7 Extended nuts to secure the sub-assembly 4 Cable duct with mounting bolts 8 1 pack of bio-bags Nate All components for the de-ashing system are packaged in a separate box which is shipped together with the boiler. Open the box and check that all parts are available before starting work. 8.2 How the de-ashing system works The de-ashing system is fully automatic. A dedicated motor in the sub-assembly of the de-ashing system drives the de-ashing auger. Its function is controlled and tested by the boiler controller. The motor in the sub-assembly of the de-ashing system drives the de-ashing auger and the turnstile agitator arm. The agitator arm conveys the ash to the de-ashing auger. The de-ashing auger conveys the ash from the ash chamber into the ash box. When the ashbox is full then the alarm text"Ash"appears on the display of the boiler controller. If you do not empty the ash box, the completes a futher 3 de-ashing sequences before failing. The boiler controller then displays the alarm text"Ash box full'. The heating system switches off. The heating system switches back on again automatically after the ash box has been emptied. For pellets with a very high ash content, it is necessary to extend the duration of the de-ashing process and possibly also extend the time interval between de-ashing processes. This can be done using parameters P195 and P196. PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 .i �• _ tit M o-� 10 11 _ 12 . fiY ♦ t Mote Before dismantling the rear panel burner contact—BR1,boiler controlled pump—RES 2,emergency stop heating—NOT, power supply—Nett must be disconnected and routed back. See picture number 2 Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 s iit4 l I I .YIMI"�.�"�iYn.lYYeIY.YYY� � 7.5.5 Dismantling the boiler casing T �o j1:0 46.� 0 • O NOT BR 1 '' a RES2 a'a. ° Netz o o SZ RG'F v • i O KF STB 0 a o 0 o PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 , " O r a e O � N 10 I J, 2 11 1 a 3 .O• O 0 4 \� 4xM 10 7.5.4 Dismantling the boiler door Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 s r t � ltr it ► � ��� + � 7.5.3 Dismantling the burner 2 0 3 • 4 ® O O 2xM4 • �y PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 th 7.5.2 Dismantling the hopper 0 0 © I J ® m 00 00 O O !000� 00 0 O 0 00 Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 � t e k r 5 7.5 Removing the casing, the hopper and the burner Dismantle the pellet boiler as far as necessary if site conditions require, so that the unit can be brought safely into the building. The complete dismantling of all components described here is divided into the following sections: 1. Dismantling the burner casing 2. Dismantling the hopper 3. Dismantling the burner 4. Dismantling the boiler door 5. Dismantling the boiler casing 7.5.1 Dismantling the burner casing ® i 3 � 3 0 � a PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 Arco r. car a 7.4 Casing parts The boiler is protected by a casing on all sides. The casing parts prevent contact with hot, moving and live components. They also give MEco pellet boilers a unique appearance. 10 9 1 11 2 0 8 � 6 !J 5 3 4 1 Boiler casing cover 7 Boiler side section with cutout 2 Boiler back plate 8 Burner side section (same as 11) 3 Boiler side section without cutout 9 Burner end plate without cutout 4 Boiler door plate(semi-circle) 10 Burner cover suction system 5 Boiler front plate(semi-circle) 11 Burner side section(same as 8) 6 Boiler front plate (flat) Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 F fler c� ir a �► 7.3 Flooring The boiler base or foundation must be perfectly flat and level and must be able to support boiler gross weight. The floor must comply with the requirements of NFPA 31 Generally the boiler should be placed on non-combustible floors. However, a shielding material can be placed underneath the boiler and the chimney connector in the case of a combustible floor like shown on the following drawing. 1 Boiler base plate 2 Distance piece 3 Shielding material MR 0 1 2 3 The 1"distance piece must be able to support the weight of the boiler and has to be non combustable. The shielding material must be equivalent to aY2"micro board with a K-value of 0.49(W/m K)(R-value of 1.02 K m2/W)or greater. For detailed material specifications and offering contact your MEco technician! 7RF fire ing needs to exte nd out to the clearances on the ow. Minimum clearances of shielding material required for floor protection Min. clearance of the shielding material from the inch 4 boiler back—Note also the local restrictions in your area (a) w Min. clearance of the shielding material from the inch 8 boilers left side panel(b) Min. clearance of the shielding material from the inch 16 d 4 boilers front panel (c) Min. clearance of the shielding material from the inch 8 q . boilers right side panel (d) PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 z r � r� l+ ° t r`J ! b'ite'r c Boiler size PE(S) PE(S) PE(S) PE(S) PE(S) PE(S) PE(S) PE(S) 12 15 20 25 32 36 48 56 B—Overall width of pellet boiler in 44112 441/2 441/2 463/4 463/4 51 51 51 C—Width of boiler casing in 27 1/2 271/2 27 1/2 1 293/4 293/4 1 34 34 34 H—Height of boiler casing in 43 43 43 1 51 51 61 61 61 D—Height of pellet suction system in 55 55 55 63 63 73 73 73 F—Height of suction filling unit in 12 12 12 12 12 12 12 12 T—Depth of boiler casing in 32 32 32 341/4 341/4 39 39 39 V—Depth of burner casing in 20 20 20 20 20 20 20 20 E—Flue gas tube connection height in 251/2 251/2 251/2 331/4 331/4 41 41 41 A—Height of suply/return in 353/4 353/4 353/4 433/4 433/4 52 52 52 R—Diameter of flue gas tube in 5 5 5 6 6 7 7 7 Boiler Weight Boiler size PE(S) PE(S) PE(S) PE(S) PE(S) PE(S) PE(S) PE(S) 12 15 20 25 32 36 48 56 Weight of boiler packaged on pallet Lb 858 858 858 1003 1003 1430 1430 1430 with wooden frame Weight of boiler with casing, hopper Lb 631 631 631 756 756 1120 1120 1120 and burner Weight of boiler without casing, Lb 529 1 529 529 1 664 1 664 1 930 930 930 hopper and burner Minimum clearance dimensions required Note To install the heating system properly and ensure economical operation, you need to make sure that minimum clearance dimensions indicated below are observed when setting up the boiler. In addition, make sure that legislation in your country is complied with relating to the minimum clearance of the flue gas tube. a Min. clearance of flue gas connection inch 18 b Min. clearance of side of boiler inch 5 c Min. clearance of front of boiler inch 28 d Min. clearance of side of burner inch 12 a Min. ceiling height inch 80 Note Place the boiler according to the minimum clearances to the flue tube connection piece as defined in NFPA , 0 31 (distance of 18"). ' Make sure that you also comply with local legal � regulations. � For clearances required for floor protection, see following page. a , Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 7 BRINGING THE PELLET BOILER INTO THE BOILER ROOM This section describes the prerequisites as well as the working sequence required. 1. Transport 2. Notes on bringing the unit into the building 3. Casing parts 4. Dismantling the casing parts 7.1 Transport MEco supplies the pellet boiler on a pallet. The pellet boiler is ready to be connected up. The control unit for the boiler controller and the operating drvice is integrated into the control panel. The ash box and the optional external ash box with de-ashing system and the flue tube connections are supplied in separate packages. These need to be installed on-site. If it is not possible to bring the boiler into the building at ground level,then you can remove the casing,the burner,the hopper and the boiler controller. This will reduce the weight of the unit and make it easier to carry. i Contamination and corrosion Make sure that the pellet boiler is located under a roof if it needs to be stored outside before it is transported/brought into the building. 7.2 Notes on bringing the unit into the building Before bringing the unit into the building, check the dimensions of all doors to ensure that the boiler has sufficient clearance and can be set up properly. Minimum door width—max. unit dimension PE, PIES 12, 15, 20 27 1/2 inch PE, PIES 25, 32 29 3/4 inch PIES 36, 48, 56 31 inch Boiler dimensions R 4 kr3 + r qa • i E A C 4 PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 , b 2 C a crip to a 6.2 Pellet suction system The pellet suction system consists of a pellet line, an air line and a suction turbine. The suction turbine in the hopper conveys pellets in the pellet line from the storage room or textile tank to the hopper. Key components of pellet suction system 1 Pellet hose Hose from textile tank to the hopper. 2 Air hose Hosee from the suction turbine to the textile tank. 3 Suction turbine Located above the hopper behind the Pellematic burner casing. 4 1 Suction switch Located underneath the textile tank. Pellet boiler FleXILO textile tank 2 3 1 c 1 2 4 6.3 Storage systems For storing pellets MEco offers a FIeXILO textile tank. FIeXILO textile tanks can be located inside the boiler room, storage room or protected from wet and sun outside. Damage to property and loss of warranty The combination of an MEco pellet boiler with a storage and conveyor system from another manufacturer is not permissible. 6.3.1 FleXILO textile tank The whole textile tank system is included in the scope of supply. MEco offers various sizes and types. The textile tank supplied may vary from the example shown above. Please refer to the installation instructions supplied for the textile tank. Note also the instructions on setting up and filling. Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 1 Burner plate 9 Fire protection—ball valve 2 Flame tube 10 Burner fan 3 Heat exchanger 11 External ash box 4 Boiler water 12 Burner auger 5 Boiler insulation 13 Electronic ignition 6 Combustion chamber cover 14 De-ashing system 7 Suction turbine 15 Ash chamber 8 Hopper 6 n 8 i 5 4 I I 3 I I l 11 o 0 1 15 14 13 12 11 PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 Ipt 6.1 The pellet boiler The pellet boiler is equipped with an automatic cleaning system, an ash box with ash compression system and an integrated return water temperature control. The installed programmable logic controller system enables fully automatic operation and highest efficiency. MEco also offers an optional automatic de-ashing system for the highest level of cleanliness and comfort. Pellematic types and power ratings MEco offers the Pellet boiler with the following power ratings: Suction-feed systems: 41,000; 51,000;68,300; 85,300; 109,500; 123,000; 164,000 and 191,000 BTU/hr All power rating types are available with an external ash box with automatic de-ashing system. Note Refer to the data plate for the power rating of your Pellematic. The data plate is located on the rear side of the Pellematic. Here you will find the type designation, manufacturer's serial number and year of build. Key components of the Pellematic 1 Boiler(heat exchanger) 2 Hopper 3 Burner 4 1 External ash box 15 1 Boiler controller O e 3 Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 , . ! rt � � G PRODUCT DESCRIPTION The description of the product is intended to provide an overview of the components that make up an MEco pellet heating system, the parts of the pellet boiler and advice on where you can find more information. The MEco pellet heating system consists of 3 components 1 Pellet boiler 2 Conveyor system 3 Storage system—textile tank � n II „/ � 3 lc k� ry r Pellet boiler with textile tank The MEco concept features different sizes of design and type for each component. These are compatible and designed to match. PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 yt r tall Safety temperature sensor The pellet boiler is equipped with a safety temperature sensor. This is located on the pellet boiler. if the boiler temperature exceeds 203°F then the heating system switches off. Low water cut off The hydraulic system must be equipped with a low water cut off. Falls the water level below a certain level, the low water cut off switches off the heating system. 5.5 Installation with an existing boiler A pellet fired boiler and an oil boiler can be flued only individually into an existing chimney providing the following conditions are met: Electrical Interlocks are in place to prevent simultaneous operations. A mechanical lock-out device must also be in place to prevent simultaneous operations. At any given time, only one boiler can be vented into the chimney flue. Allow either boiler to completely shut down and cool off before changing the venting system. The flue must be of adequite size to handle the combustion products of either appliance. Secure and economic operation Place the boiler according to the minimum clearances to the existing boiler. r Secure installation In the case of a connecting boiler(existing boiler)contact an MEco technician for compliance information before connecting! The following unit is approved for connecting with the MEco pellet boiler: Model number connected unit: Item number connected unit: A Escape of flue gas Do not connect this unit to a chimney flue serving another appliance. Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 " � _R � barometric damper as required. Drill a small hole in the connection pipe at about 2"from the boiler flue outlet and use this hole as your measuring point. Chimney draft The suction effect of the chimney draft must extend as far as the pellet boiler. The maximum flow rate that can be drawn through the chimney limits the maximum performance of the pellet boiler. The boiler performance must be reduced if the chimney does not possess the necessary cross-section. This may only be performend by authorised personnel. Too strong a chimney draft increases heat loss while idling and reduces the efficiency of the heating system. We recommend installing a chimney draft regulator (barometric damper). Chimney draft regulators are installed directly into the flue gas tube or chimney. Legislation in your country must be observed. 3. Cleaning Clean the flue gas tube and chimney regularly. i � Risk of chimney fire Creosote-formation and need for removal:Low gas flue temperature can cause creosote. The creosote condense in the relatively cool chimney. As a result,creosote residue accumulates on the flue lining. When ingnited,this creosote makes an hot fire. The chimney and the chimney connector should be inspected at least twice monthly during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated it should be removed to reduce the risk of a chimney fire. i Oxidation of chimney Do not use metal brushes to clean chimneys made of stainless steel. Legislation in your country must be observed. 5.4 Safety systems The following safety measures are the prerequisite for safe operation of your system. Emergency stop switch Every heating system must be able to be switched off with an Emergency Stop switch. The Emergency Stop switch must be outside of the boiler room. Safety valve The hydraulic system must be equipped with a safety valve. This valve opens when the pressure inside the heating system increases to max. 1204 in/wc. The safety valve must be installed at the highest point of the boiler, must not be locked and must be within 3.28 ft/39.37 in of the boiler. PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 � ► d ". nst M 5.3 Flue gas system The flue gas system consists of a chimney and a flue gas tube. The flue gas tube connects the pellet heating system to the chimney. The chimney leads the flue gas from the pellet heating system out into the open. Design of the chimney The dimensions and design of the chimney is very important. The chimney must be able to ensure sufficient draft to safely draw away the flue gas regardless of the status of the boiler. Low flue gas temperatures can cause sooting and moisture damage on chimneys that are not insulated. For this reason moisture-resistant chimneys(stainless steel or ceramic)should be used. An existing chimney that is not damp-resistant needs to be rennovated before use. Follow guidelines below: Boiler size PE(S) 12—20 PE(S) 25—32 PE(S) 36—56 Flue gas tube diameter(at boiler) in 5 6 7 Flue gas temp. /rated power °F 320 320 360 Flue gas temp. /partial load °F 1 212 1 212 230 Fm—in. draft—full load/part load in/wc 0.0310.01 Chimney size Min. Height 6"x6" 17ft 7"x7" 16ft 8"x8" 16ft 6" round 19ft 7" round 17ft Recommended and UL-103HT approved chimney materials are: 1. Selkirk sure temp 2. Supervent(JSC) 3. Security chimneys (secure temp ASHT) Use heavy gauge(26ga or better)black smoke pipe to connect to existing chimney � t NT Unregulated combustion Please observe that combustion air openings and flue pipes are not reduced in size or closed.Make end user aware of these guidelines and their potential danger. 1. Flue gas temperature The flue gas temperatures are the same for all boiler types: The dewpoint of flue gas with wood pellets(max. 10%water content)is approx. 120°F. It is possible to increase the flue gas temperature to prevent condensation inside the chimney and avoid damage due to damp. Only authorised specialist personnel may increase the flue gas temperature. Note The increase in flue gas temperature results in reduced efficiency and thus increases fuel consumption. 2. Negative pressure of the chimney The boiler must be connected to a chimney or a vertical venting system that is capable of handling and producing a negative breeching pressure of—0.020"WC (-5Pa). Use a draft gauge to verify the indicated draft value, adjust Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 'Pre ! t + c r � � 5 PREREQUISITES FOR INSTALLING A PELLET BOILER You must fulfil the following conditions before operating a fully automatic pellet boiler. 5.1 Guidelines and standards for installing a pellet boiler Overview of standards and guidelines applying to the installation of a pellet boiler. Check whether you need to obtain planning permission or approval from the authorities for installing a new heating system or changing your existing system. Legislation in your country must be observed. 5.2 Boiler room The pellet boiler is installed in the boiler room. 1. Safety instructions for the boiler room ELI:4 7Risk e re flamma ble materials or liquids in the vicinity of boiler. Do not permit unauthorised persons to enter the boiler room -children are to be kept out. Always close the boiler door. 2. Air supply and ventilation of boiler room The boiler room must be fitted with air supply and ventilation openings. Legislation in your country must be observed. 3. Combustion air supply The pellet boiler needs a supply of combustion air. The supply of combustion air can: a. take place using the air supply and ventilation openings in the boiler room (31 in 2). b. or through a special air supply line directly from outside,where the diameter of the air supply line must be at least 4"in for type PE(S) 12—PE(S)32. Ambient air independent operation of PIES 36-56 types is also available. Never operate the pellet boiler if the air intake openings are partially or completely closed. Contaminated combustion air can cause damage to the pellet boiler. Never store of use cleaning detergents containing chlorine, nitrobenzene or halogen in the room where the heating system is installed, if combustion air is drawn directly from the room. Do not hang out washing in the boiler room. Prevent dust from collecting at the combustion air intake to the pellet boiler. 4. Damage due to frost and humid air The boiler room must be frost-proof to ensure trouble-free operation of the heating system. The temperature of the boiler room must not fall below 30°F and must not exceed 90°F. The air humidity in the boiler room must not exceed 70%. 5. Danger for animals Make sure that household pets and other small animals cannot enter the boiler room. Fit mesh over any openings. 6. Flooding If there is a risk of flooding, switch off the pellet boiler in good time and disconnect from the power supply before water enters the boiler room. You must have all components that come into contact with water replaced, before you start up the pellet boiler again. PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 Risk of burns Do not touch the flue spigot or the flue gas tube. Do not reach into the ash chamber. Use gloves to empty the ash box. Do not clean the boiler until it has been allowed to cool down. } a e zi to Risk of cut injuries due to sharp edges. Use gloves for performing all work on the boiler. Damage to property Heat the Pellematic pellet heating system using pellets that comply with PFI premium specifications only. Damage to property Do not use the heating system if it,or any of its components, come into contact with water. If water damage occurs, have the heating system checked by an MEco service technician and have any damaged arts replaced. 4.3 What to do in an emergency Risk to life Never get yourself into danger;give own safety the utmost riorit . What to do in the event of a fire • Switch off the heating system. • Call the fire brigade • Use approved fire extinguishers (fire protection class ABC). What to do if you smell smoke • Switch off the heating system. • Close the doors leading to living areas. • Ventilate the boiler room. Installation manual Pellet boiler PIES 12-32 PE 199 USA 1.0 3� 4 WARNINGS AND SAFETY INSTRUCTIONS Observing safety instructions ensures that the heating system is operated safely. 4.1 Basic safety instructions • Never get yourself into danger; give own safety the utmost priority. • Keep children away from the boiler room and storage room. • Observe all safety warnings on the boiler and in this user manual. • Observe all instructions relating to maintenance, servicing and cleaning. • The pellet heating system may only be installed and started up for the first time by an authorised installer. Professional installation and start up is the prerequisite for safe and economical operation. • Never make any changes to the heating system or flue gas system. • Never close or remove safety valves. 4.2 Warning signs A Risk of poisoning Make sure that the pellet boiler is supplied with sufficient combustion air. The openings in the combustion air inlet must never be partially or completely closed. Ventilation systems, central vacuum cleaning systems, extractor fans, air conditioning systems,flue gas blowers, dryers or similar equipment must never be allowed to draw air from the boiler room and cause a drop in pressure. The boiler must be connected tight to the chimney using a flue gas tube. Clean the chimney and the flue gas tube at regular intervals. The boiler room and pellet storage room must be sufficiently supplied with air and ventilated. Before entering the storage room it must be ventilated with sufficient air and the heating system switched off. lRilsk of electric shock tch off the system before performing work on the boiler. 7IN Risk explosi on urn petrol, diesel, engine oil or other explosive materals. Never use liquids or chemicals to ignite the pellets. Switch off the heating system before filling the storage room. Iti:4 j Risk of fire Do not store any flammable materials in the boiler room. Do not hang out any washing in the boiler room. Always close the boiler door. PE 199 USA 1.0 Installation manual Pellet boiler PIES 12-32 "" ► t +� SCI .. t 1 3 TYPES OF SAFETY WARNING SIGN The warning signs use the following symbols and text. Types of safety warning sign 1. Risk of injury NOTICE 1 2. Consequences of risk Damage to property 2 Heating only with pellets complying with the 3. Avoiding risk standard. 3 1. Risk of injury: �� I 1 111111 Danger-indicates a situation that could lead to death or life-threatning injury. DANGER Warning-indicates a situation that could lead life-threatning or serious injury. .a d kt—A 21 g { 4g Caution-indicates a situation that could lead to injury. ,; Note-indicates a situation that could lead to property damage. 2. Consequences of risk Effects and consequences resulting from incorrect operation. 3. Avoiding risk Observing safety instructions ensures that the heating system is operated safely. Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 WK Vse dryy g+ , :on O fir, k. Z USE ONLY FOR THE PURPOSE INTENDED The pellet boiler is designed to heat water for domestic heating systems and domestic hot water in houses and appartment buildings. It is not permissible to use the pellet boiler for any other purpose. Reasonable foreseeable inadvertent uses for the pellet boiler are not known. The boiler fulfils the requirements of UL 391, "Standard for Safety for Solid-Fuel and Combination-Fuel Central and Supplementary Furnaces,"2006, and CAN/CSA-8366.1—M91,"Solid-Fuel-Fired Central Heating Appliances" OMNI Certificate: Models: Pellematic PES 12-20, 25-32, 36-56 Pellet Fuel-Fired Boiler Date Issued: September 2009 Project: 429-S-02-2 Issued to: OkoFEN Forschungs-and Entwicklungs Ges.m.b.H. Gewerbepark 1 A-4133 Niederkappel Austria Products listed to: • UL 391,"Standard for Safety for Solid-Fuel and Combination-Fuel Central and Supplementary Furnaces,"2006. • :CAN/CSA-B366.1-M91,"Solid-Fuel-Fired Central Heating Appliances." The models listed above are eligible to bear the mark shown. Tested& Portland Listed By Oregon USA C jyi US OMNI-Test Laboratories,Inc. Issued by: OMNI-Test Laboratories,Inc. 13327 NE Airport Way Portland,Oregon 97230 - 111A Paul QTieg res ide t Gerald Coles,Accreditation Manager PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 DEAR CUSTOMER MEco is specialist in pellet heating, licensed by OkoFEN. Expertise, innovation and quality from a single source. It is based on this tradition that MEco takes on future challenges. We are delighted that also you have decided to purchase an MEco product. • This instruction manual is intended to help you operate the product safely, properly and economically. • Please read this instruction manual right through and take note of the safety warnings. • Keep all documentation supplied with this unit in a safe place for future reference. Please pass on the documentation to the new user if you decide to part with the unit at a later date. • During installation and/or first start up the service engineer must carry out the following work. • The installation has to be performed by a qualified installer. • Please contact your authorised dealer if you have any questions. MEco places great importance on the development of new products. Our R&D department continues to question accepted solutions and works continually on new improvements. That is how we maintain our technological lead. We have already received several awards for our products in Austria and abroad. Our products fulfil European and USA requirements regarding quality, efficiency and emissions. U F,ys � if Pot4aM P U.*4 By w 4fcpon VSA C Y jj F 04 U$ Und OMHbTest Lb—Wi—I.. ✓U�r INWELTZ��c�ti� Installation manual Pellet boiler PES 12-32 PE 199 USA 1.0 0 NO Fa�. 1 Dear Customer............................................................................................................................................... 4 2 Use only for the purpose intended................................................................................................................. 5 3 Types of safety warning sign.......................................................................................................................... 6 4 Warnings and safety instructions................................................................................................................... 7 4.1 Basic safety instructions................................................................................................................................. 7 4.2 Warning signs................................................................................................................................................ 7 4.3 What to do in an emergency........................................................................................................................... 8 5 Prerequisites for installing a pellet boiler....................................................................................................... 9 5.1 Guidelines and standards for installing a pellet boiler....................................................................................... 9 5.2 Boiler room ................................................................................................................................................... 9 5.3 Flue gas system............................................................................................................................................10 5.4 Safety systems..............................................................................................................................................11 5.5 Installation with an existing boiler....................................................................................................................12 6 Product description........................................................................................................................................13 6.1 The pellet boiler.............................................................................................................................................14 6.2 Pellet suction system..................................................................................................................................... 16 6.3 Storage systems............................................................................................................................................16 7 Bringing the pellet boiler into the boiler room................................................................................................17 7.1 Transport......................................................................................................................................................17 7.2 Notes on bringing the unit into the building ......................................................................................................17 7.3 Flooring ........................................................................................................................................................19 7.4 Casing parts..................................................................................................................................................20 7.5 Removing the casing,the hopper and the burner.............................................................................................21 8 External de-ashing system.............................................................................................................................27 8.1 Description of de-ashing system.....................................................................................................................27 8.2 How the de-ashing system works....................................................................................................................27 8.3 Installing the de-ashing system.......................................................................................................................28 9 Connecting up the hydraulics ........................................................................................................................32 10 Connecting up to the power supply..............................................................................................................33 10.1 Terminal box................................................................................................................................................33 10.2 Plugs on the boiler controller........................................................................................................................35 11 Operating the pellet boiler............................................................................................................................45 11.1 Operating the heating system .......................................................................................................................45 11.2 Description of the control panel.....................................................................................................................45 11.3 Description operating device.........................................................................................................................46 11.4 Setting language,date and time....................................................................................................................47 11.5 Menu configuration.......................................................................................................................................49 12 Starting up for the first time..........................................................................................................................51 12.1 Adjusting power rating..................................................................................................................................51 12.2 Settings in the boiler controller......................................................................................................................53 12.3 Output test..................................................................................................................................................53 12.4 Parameter level 100.....................................................................................................................................55 12.5 Parameter level 200.....................................................................................................................................61 12.6 List of adjustable parameters........................................................................................................................66 13 Malfunctions.................................................................................................................................................68 13.1 Malfunctions-what to do..............................................................................................................................68 13.2 Malfunction texts..........................................................................................................................................68 13.3 Overview of malfunction alarm texts..............................................................................................................68 14 Appendix......................................................................................................................................................76 14.1 Checklist for checking the heating system .....................................................................................................76 14.2 Appendix G of CAN/CSA-B365-M91.............................................................................................................78 14.3 Modifying the burner....................................................................................................................................79 14.4 Software program-boiler controller ..............................................................................................................84 14.5 Parts list......................................................................................................................................................88 14.6 Technical data .............................................................................................................................................96 14.7 Pellet boiler cautionary markings...................................................................................................................99 PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 ,.r 4 Title: Installation manual Pellet boiler PES 12-32 Article number: PE 199 USA 1.0 Version: 01.01 Version valid from: 10/2009 approved: Humberger Stephan Author: MAINE ECO PELLET HEATING LLC USA- Headquarter 8 Airport Road — P.O. Box 547Bethel Maine 04217 e-mail: info @me-pelletheating.com web: me-pelletheating.com Technical editorial department A - 4132 Lembach Muehlgasse 9 Tel. 0043 (0) 72 86/74 50 Austria @ MAINE ECO PELLET HEATING LLC Subject to modifications PE 199 USA 1.0 Installation manual Pellet boiler PES 12-32 x' r e x• .. _Q Please read carefully prior to installation and servicing. SAVE THESE INSTRUCTIONS � 9 r 9- '4 P,S t '� � J� kT• r i �'7 4fi E� PELLET BOILER PES 12-32 CMP 6.213 - US VA601 ENGLISH - USA IV E co MAINE ECO PELLET HEATING LLC PE 199 USA 1.0 The MESys AutoPellet boiler is a wood pellet central heating system. It is as reliable and automatic as an oil or propane System.There are several wood pellet boiler options available and it's important to understand the differences between them. The MESys feature chart allows you to easily compare the automatic pellet boilers. i Benefit Asti is automatically removed and compressed into"a storage container to b Automatic Ash Removal YES an easy two-to three-minute process about four times year in the MESys, system. MESys AutoPellet boiler tubes are automatically cleaned daily and never re Automatic Tube Cleaning YES cleaning. There is no need to cool down the MESys system prior to cleanin( resulting in less down time. Accumulator Tank UNNECESSARY MESys AutoPellet boiler systems modulate cleanly and restart quickly so ar tank for emissions control is not needed. There is no need for burner ashscrape because of the bottom fed design of Burner Ashscrape UNNECESSARY AutoPellet burner. The burner does not need to be cooled for cleaning and restarts with only the application of air after a low demand period. Bottom fed burners minimize the number of cold starts, eliminate emptying Bottom Fed Burner YES chamber for a restart,and result in no by-product build up in the MESys Au' systems.After a period of low demand,the bottom fed design requires only of air in order to restart, Backup System UNNECESSARY MESys AutoPellet boiler systems are installed as stand-alone systems.A b is unnecessary. Maintenance Frequency ANNUAL MESys AutoPellet boiler systems require only annual maintenance by servi 100%-33%Output YES MESys AutoPellet burners modulate power over 17 intervals between 1000% Modulation output allowing for high efficiency and low emissions at all levels. An optional Ethernet port is available to access the data that the MESys Au Ethernet Port YES system control unit gathers. Data can be viewed from any computer over th =ASME, this option installed, YES MESys AutoPellet boiler systems come with an alarm port that will trigger d � alerts. YES MESys AutoPellet boiler systems are tested to UL standards and are availa stamped or EN 303-5 certified vessels.ASME H stamped vessels can be in ME &VT DEP Hangtag YES The MESys Energy Box carries a boiler phase II hangtag for Maine and Vei are required by each state. 6/512014 Renewable Energy Business Directory-Pennsylvania I Saint Francis University All OkoFEN boilers sold through MESys are ASME certified pressure vessel Is and are UL tested and listed for sale in the U.S c R.W.Heiden Associates LLC f I Richard W.Heiden, Ph.D. PO Box 5001 I 1026 New Holland Avenue Lancaster PA 17601 1 (717)299-6860 FAX:(717)299-6868 biodiesel @supersleuthchomists.com Company Overview For over 15 years we have worked with the biofuels industryon process development,system diagnostics,product j quality assessments and improvement.We offer emerging and established companies ASTMtesting and laboratory support programs. i Products&Services 1)Process and laboratory consulting services. 2)Laboratory investigations and ASTM testing. (revised November2012) o United Oil Company Charles Cross 1800 N.Franklin St. Pittsburgh, PA 15233 (412)231-1270 j FAX(412)231-1384 sales @unitedoiI.com I Company Overview I i. Founded in 1906, United Oil company is located in Pittsburgh PA's North Side.Historically, United has and will continue to produce specialty industrial lubricants servicing the steel and aluminum industries.United also now produces biodiesel mainlyfor commercial fleets. Products&Services Producer and provider of ASTM biodiesel. i o Worley&Obetz Inc. Greg Flory 85 White Oak Rd.PO Box 429 Manheim,PA 17545 1 (800)697-6891 FAX:(717)665-2867 gflory @worleyobetzcorn I Company Overview I } Worley&Obetzis full service total energy provider to the south central PA region.Familyowned and in business 60 years strong,we provide propane,alternative electricity and natural gas supply, bio-heating oil,a complete menu of http://fraticis.edu/renewable-energy-business-director/ 7/9 615/2014 Renewable Energy Business Directory-Pennsylvania I Saint Francis University NASA tested 11/22/96, U.S.Green Building Council(LEED)membersince 2008, Underwriters Laboratories UL Listed 11/26/2007,Canadian Standards Assoc CSAcertified LR78409,Conformite Europeene CE certified,Recycling of Hazardous Substances RoHS compliant 6/27/2007,Cleaner and Greener certified. (revised November 2012) o HERO BX-Lake Erie Biofuels [ Mike Noble,President II 1540 East Lake Road Erie,PA 16511 814-528-9200 MNoble @lakeeriebiofuels.com I a Company Overview Lake Erie Biofuels is the largest biodiesel production facility in the east,with a production capacity of 45 million gallons per year. It is the only BQ-900 certified producer and marketer in Pennsylvania,ensuring all biodiesel meets or exceeds ASTM standards. Products&Services B100 and B99.9 produced in a multi-feedstock continuous flow system Certifications Lake Erie was given the BQ-9000 Producer and BQ-9000 Marketer certifications in August,2008.The National Biodiesel Accreditation Program is a cooperative and voluntary for the accreditation of producers and marketers of biodiesel fuel called BQ-9000®.The program is a unique combination of the ASTM standard for biodiesel,ASTM D6751,and a quality systems program that includes storage,sampling,testing,blending,shipping, distribution,and fuel management practices.The BQ-9000®MARKETER category is for distribution companies who I sell biodiesel and biodiesel blends.This is an important designation,because proper handling of biodiesel is as critical to fuel quality as proper production. o Maine Energy Systems i Matt Bray,Sales Manager 8 Airport Road Bethel,ME 04217 (207)824-6749 FAX:(207)-824-4816 matt @mainenergysystems.com info @maineenergysystems.com Company Overview Maine Energy Systems provides wood pellet heating solutions with the hands-off convenience of liquid fuel.Wood pellets,a biomass buel,are a renewable and economical domestic alternative to oil.MESys licensed OkoFEN wood pellet boiler heat with consistent reliability and without pellet handling. i Products and Services MESys is currently the sole U.S.importer for market leader Austrian OkoFEN wood pellet boilers.Maine Energy i Systems is also the first in the country to deliver wood pellets with a fully pneumatic truck. a e Certifications I http://francis,edu/renewable-energy-business-directory) 619 6!5/2014 news Oko EM' ; PELLET HEATING s� Srq QkoFEN Pellets fired boilers have met proposed EPA Emission T Standards r a W PRO I , }r _ n ,A, F _ o overview oekofen@Pelletsheizung.at http://www.oeMen-usa.con-Ven-us/news/news/acbon.\i ew/enti ty.detai likey.494,htd?frame=pri nt 1!1 t t The PELLEMATIC boiler systems are UL approved for use with premium grade pellets.Suitable for direct replacement of an existing oil/gas boiler, or as the main heat source while maintaining the existing ail/gas boiler. A PELLEMATIC system is the ideal solution for decreasing our dependence on fossil fuels in times of unpredictable energy prices without reducing the level of convenience. Each PELLEMATIC boiler system comes standard with either an auger or vacuum pellet feed ff system and automatic ash removal equipment. � Venting and Installation Requirements: " The boiler must have its own chimney/flue chase approved for solid fuel firing. J$ _2 Use a black smoke pipe for boiler breeching to the chimney.Install a furnis- hed barometric in vertical direction,Slope flue pipe to chimney at least 1/4" i< r per foot upward to the chimney.Ensure adequate combustion air at all times. Extend chimney at least 3 ft above roof penetration and at least 2 ft above any part of the roof within a radius of 10 ft.Follow Table below for minimum � chimney heights.Maintain at least 4 ft lateral clearance between pellet boiler and pellet fuel storage. :• •• i � � I 41006 68 3fNi 109 504' 164.000 6'x6" 17 ft Yz 44'h 48'/. 51 7"x7" d 16 ft 27% 27Ya 29% �� '-; 34 8"x8" 16ft 43 43 50'/4 61'/+ , 6"roue 9 ft 60 5 60 67% 73 � � 7"round 17 ft p 32 32 34% 39 �20 20 20 20 The PELLEMATIC system 1a 2 �, �� z must be installed by a 35°/ 36% 433/4 52 .' trained service technician. 5 s s 7 � The boiler will require 25'fx ' 25Yz 33% �" 41 534 651 ��� "; 705 - 336 cleaning and brushing of 15.0 15.0 '� 23.6 36.6 ' ' . t` the boiler heating surfaces t � iir s � once a year. n-n It 11 R xe D H T ( e� V � _. Bann 3 xr (413)772-2121 400 Chapman Street-Greenfield, MA 01301 www.sandri.com 1 yy� t ultlp N4 as-, j C� fCl heating cc st4 anu 1, dom from'fosst red ucedcar6on'-fl o6- nt to $$� 4 \ Integration 4� with existing systems possible .,;_ Efficient I output from advanced technoicgy ri Sandri r f c 9M NO FEN j e r �y J w www.oekofen-LiSa.COtI t PELLET HEATING Europe's specialist in pellet heating City of Northampton Mail-Re: Summers/Florence https://mail.google.com/mail/u/0/?ui=2&ilc=39211afc3d&view=pt&se... " 74_4_14__�::i -_ Charles Miller<cmiller @northamptonma.gov> Re: Summers/ Florence 1 message Wayne Gagnon<wgagnon @sandri.com> Thu,Oct 30,2014 at 8:23 AM To:Charles Miller<cmiller @northamptonma.gov> Mr Miller, I am not sure if the application that we submitted included any information about the entire system that we are installing at Mr.Summers home,but we are also installing an 80 gallon indirect fired water heater that can add up to 30,000 BTU's to the load,and the boiler can be adjusted down,like a traditional boiler can. And the boiler modulates to meet demand. So,if the heat load is a little over 40K,and you add the 30K for the indirect,we are where we need to be with a 68K modulating boiler. Wayne Gagnon On Wed,Oct 29,2014 at 4:13 PM,Charles Miller<cmiller @northamptonma.gov>wrote: Hi, The application is for a 68K BTU PE(S)20 unit.Over sizing is not allowed. Chuck Miller On Wed,Oct 29,2014 at 2:24 PM,Wayne Gagnon<wgagnon @sandri.com>wrote: Attached is the manual J you requested.Could you please respond with the reasons that the building inspector is requiring a manual J calculation? Thank you, Wayne Gagnon Wayne Gagnon 413-223-1147 413-834-2207(cell) wgagnon @sandri.com %,-,n ri 400 Chapman Street '.. P,C.Box 1578 Greenfield,MA 01302 Chuck Miller Assistant Building Commissioner City of Northampton Town of Williamsburg (City of Northampton, E-mail is a public record except when it falls under one of the specific statutory exemptions.) Wayne Gagnon 413-223-1147 413-834-2207(cell) wgagnon @sandri.com San ri sandri-com, 400 Chapman St of P,O,Box 1578 Greenfield,MA 01302 1 of 2 10/30/2014 9:26 AM Load Short Form Job: Date: Sep 04,2014 Entire House By: Sandri Energy 400 Chapman Street,Greenfield,MA 01301 Project For: William Summers 70 Meadow Street, Florence, MA 01062 Design Information Htg Clg Infiltration Outside db(°F) -2 85 Method Simplified Inside db(°F) 70 75 Construction quality Average Design TD (°F) 72 10 Fireplaces 0 Daily range - M Inside humidity (%) 30 50 Moisture difference(gr/lb) 29 28 HEATING EQUIPMENT COOLING EQUIPMENT Make Make Trade Trade Model Cond GAMA ID Coil ARI ref no. Efficiency 80 AFUE Efficiency 0 SEER Heating input 0 Btuh Sensible cooling 0 Btuh Heating output 0 Btuh Latent cooling 0 Btuh Temperature rise 0 OF Total cooling 0 Btuh Actual air flow 0 cfm Actual air flow 0 cfm Air flow factor 0 cfm/Btuh Air flow factor 0 cfm/Btuh Static pressure 0 in H2O Static pressure 0 in H2O Space thermostat Load sensible heat ratio 0 ROOM NAME Area Htg load Cig load Htg AVF Clg AVF (ftz) (Btuh) (Btuh) (cfm) (cfm) Kitchen 324 12453 0 0 0 Bath 56 2399 0 0 0 Bedroom 117 6064 0 0 0 Den 143 6777 0 0 0 Bedroom 2 108 3368 0 0 0 Living Room 192 8496 0 0 0 Hall 76 1056 0 0 0 Entire House d 1016 40613 0 0 0 Other equip loads 0 0 Equip. @ 0.90 RSM 0 Latent cooling 1 0 TOTALS 1016 40613 1 0 1 0 1 0 Printout certified by ACCA to meet all requirements of Manual J 8th Ed. wrlg fytspft- Right-Suite@ Universal 7.1.25 RSU12824 2014-Oct-29 14:21:06 S:\Service\Right-Suite Docs\Summers.rup Calc=MJ8 Orientation=N Page 1 r' The Commonwealth of Massachusetts Department of Industrial Accidents Office of Investigations 600 Washington Street Boston,MA 02111 www.mass.govldia Workers' Compensation Insurance Affidavit: Builders/Contractors/E iectricians/Plumbers Applicant Information Please Print Legibly Name(B usiness/Organization/Individual): SANDRI ENERGY LLC - DEBBIE CAVALIER ((,- VIAC'T) Address;__...9Q0 C'HQpMAf� ST — - City/State/Zip: GREENFIELD MA Phone#: 413-772-2121 Are you an employer?Check the appropriate box: Type of project(required): 1.[ 1 am a employer with 1 Q0+ 4• ❑ 1 am a general contractor and 1 6. ❑New construction employees(full and/or part-time).* have hired the sub-contractors 2.❑ I am a sole proprietor or partner- listed on the attached sheet. 7. ❑Remodeling ship and have no employees These sub-contractors have g, [�Demolition working or me in an capacity. employees and have workers' g y p ty 9. ❑Building addition [No workers'comp.insurance comp,insurance.* required.1 5. E] We are a corporation and its 101-1 Electrical repairs or additions 3.❑ I am a homeowner doing all work officers have exercised their 11.❑Plumbing repairs or additions thyself.[Ado workers'comp. right of exemption per MGL 12.[]Roof repairs insurance required.]r c. I52, §1{4),and we have no 13. Other employees.[No workers' comp.insurance required.] 1 *Any applicant that checks box#1 must also fill out the section below showing their workers'compensation policy information. t Homeowners who submit this affidavit indicating they are doing all work and then hire outside contractors must submit anew affidavit indicating such. *contractors that check this box must attached an additional sheet showing the name of the sub-contractors and state whether or not those entities have employees. if the sub•eontractors have employees,they must provide their workers'comp.policy number- lam an employer drat is providing workers'compensation insurance for rrry employees. Below is the policy and job site information. COMMERCE & INDUSTRY INS. CO. Insurance Company Name: Policy got Self-ins.Lic.#: WC001-59-1545--�� Expiration bate: 7/31/2015 Job Site Address:,1�zo N1 A3 1 . City/State/Zip:T_-7 (� +� Attach a copy of the workers'compensation policy declaration page(showing the policy number and expiration date). Failure to secure coverage as required under Section 25A of MGL c. 152 can lead to the imposition of criminal penalties of a fine up to$1,500.00 and/or one-year imprisonment,as well as civil penalties in the form of a STOP WORK ORDER and a fine of up to$250.00 a day against the violator. Be advised that a copy of this statement may be forwarded to the Office of Investigations of the DIA for insurance coverage verification. I do hereby certi under tl:e pains and pen es ofpertury that the information provided above is true nd correct Sf nature: r i Date: oJ f 'V ir Phone#' 413-293-11463 Official use only. Do not write in this area,to be completed by city or town official City or Town: Permit/License# Issuing Authority(circle one): 1.Board of Health 2.Building Department 3.City/Town Clerk 4. Electrical Inspector 5.Plumbing inspector 6.Other Contact Person; Phone 9: SECTION 8-CONSTRUCTION SERVICES 8.1 Licensed Construction Supervisor: Not Applicable ❑ Name of License Holder:S A�$I ENERGY/WILLIAM AM,LRYAN S;S-nAmss, License Number 400 CHAPMAN ST., GREENFIELD MA 01301 415116 7 Addre Expiration Date 1/, ---413-223-1163 Signature Telephone 9;Flsealsterei tiomeMlm�roverrtent Contractor: a Not Applicable ❑ SANDRI ENERGY LLC/TIMOTHY VAN EPPS 178172 Company Name Registration Number 400 CHAPMAN ST., GREENFIELD MA 01301 312016 Address Expiration Date Telephone 413-223-1163 SECTION 10-WORKERS'COMPENSATION INSURANCE AFFIDAVIT(M.G.L.c.152,§25C(6)) Workers Compensation Insurance affidavit must be completed and submitted with this application. Failure to provide this affidavit will result in the denial of the issuance of the building permit. Signed Affidavit Attached Yes....... EX No...... ❑ '�41��� �o'>n`ll �O!wn� �Ex£elrxr��ion The current exemption for"homeowners"was extended to include Owner-occupied Dwellings of one(1) or two(2)families and to allow such homeowner to engage an individual for hire who does not possess a license,provided that the owner acts as supervisor.CMR 780, Sixth Edition Section 108.3.5.1. Definition of Homeowner:Person(s)who own a parcel of land on which he/she resides or intends to reside,on which there is,or is intended to be,a one or two family dwelling,attached or detached structures accessory to such use and/or farm structures.A person who constructs more than one home in a two-year period shall not be considered a homeowner. Such"homeowner"shall submit to the Building Official,on a form acceptable to the Building Official,that he/she shall be responsible for all such work performed under the building permit. As acting Construction Supervisor your presence on the job site will be required from time to time,during and upon completion of the work for which this permit is issued. Also be advised that with reference to Chapter 152(Workers' Compensation) and Chapter 153(Liability of Employers to Employees for injuries not resulting in Death)of the Massachusetts General Laws Annotated,you may be liable for person(s) you hire to perform work for you under this permit. The undersigned"homeowner"certifies and assumes responsibility for compliance with the State Building Code,City of Northampton Ordinances,State Local Zoning Law to e of Massachusetts General Laws Annotated. Homeowner Signature SECTION 5-DESERIP'TION OF PROPOSED WORK(check all applicable) New House ❑ Addition ❑ Replacement Windows Alteration(s) ❑ Roofing ❑ Or Doors 171 Accessory Bldg. ❑ Demolition ❑ New Signs [a1 Decks [p Siding[o] Other(CQ Brief Description of Proposed Work: INSTAI I QKQEEN PEI I FT 13011 ER CYCTFItd_MOIDE1 RUM,-9QKW(68 999BTWS)---- Alteration of existing bedroom Yes X No Adding new bedroom Yes X No Attached Narrative Renovating unfinished basement Yes ___X_No Plans Attached Roll -Sheet 5a Y1f New use" 1 d°dr{Additlan to'ex� #ing housing sample#e th4loob ng: a. Use of building:One Family Two Family Other b. Number of rooms in each family unit: Number of Bathrooms c. Is there a garage attached? d. Proposed Square footage of new construction. Dimensions e. Number of stories? f. Method of heating? Fireplaces or Woodstoves Number of each g. Energy Conservation Compliance. Masscheck Energy Compliance form attached? h. Type of construction i. Is construction within 100 ft.of wetlands? Yes No. Is construction within 100 yr. floodplain Yes No j. Depth of basement or cellar floor below finished grade k. Will building conform to the Building and Zoning regulations? Yes No. I. Septic Tank City Sewer Private well City water Supply SECTION 7a-OWNER AUTHORIZATION-TO BE COMPLETED WHEN OWNERS AGENT OR CONTRACTOR APPLIES FOR BUILDING PERMIT WILLIAM SUMMER-5 as Owner of the subject property hereby authorize SANDRI ENERGY to on my beha wor k authorized by this building permit ppiicaton. D Signature of Owner Dat 1, SANDRI ENERGY-DEBBIE CAVALIER AGENT as OWWAuthorized Agent hereby declare that the statements and information on the foregoing application are true and accurate,to the best of my knowledge and belief. Signed under the pains and penalties of perjury. SAN RI ENERGY-DEBBIE CAVALIER AGENT Print e A:Z� Aa-z- &-953tiire of Owner/Agent Date Section 4. ZONING AU Information Must Be Completed. Permit Can Be Denied Due To Incomplete Information Existing Proposed Required by Zoning This column to be filled in by Building Department Lot Size Setbacks Front Rear Building Height r, Bldg.Square Footage % Open Space Footage % (Lot area minus bldg&paved L-2 #of Parking Spaces (volume&Location) A. Has a Special Permit/Variance/Finding ever been issued for/on the site? �� �� NO �� DON7KNOW �� YES v_/ IF YES, datpissued:| \ IF YES: Was the permit recorded at the Registry of Deeds? NO �� DON7KNOYv YES v�� 0�__ F----------- 'l IF Y26: enter Book i Page and/or Dncument# B. Does the site contain a brook, body of water orwetlands? NO 0 DUNTKNOV (D YES 0 IF YES, has a permit been or need to be obtained from the Conservation Commission? Needs mpbeobta1ned y~-� �htained /-� Date ' - �~/ \�/ ' �� C. Do any�gnsexist on the pnope�y? YES �~� N0 [-----'------- ---'---- ---------- |F YES, describe size, type and Location: | .------ --------------------'---'----------- D. Are there any proposed changes tooraddib � onsnfgny\ntendedfnrtheproperty? YES 0 NO |F YES, describe size, type and location: ! } E. Will the construction activity disturb(clearing,grading,excavation,nr filling)over 1 acre oris it part nfo common plan that will disturb over 1acre? YESC��} NO (F YES,then o Northampton Smnn Water Management Permit from the DPW isrequired. City of Northampton Staturt I�rrntt � t 1117 V ing Department Cu bu 2 Main Street SewriSepte`Ailb _ Room 100 OOF 2�I4 N mpton, MA 01060PIUS6 phone 41 - 8 -1240 Fax 413-587-1272 ° az �. Electric, Plumbing&Gas inspections V J APPLICATION TO T,ALTER,REPAIR,RENOVATE OR DEMOLISH A ONE OR TWO FAMILY DWELLING SECTION 1 -SITE INFORMATION 1,1 Property Address: This section to be completed by'offics 70 MEADOW ST., FLORENCE, MA 01062 Map Lot Zone Overlay District Elm St.District CS District SECTION 2 PROPERTY OWNERSHIP/AUTHORIZED AGENT 2.1 Owner of Record: WILLIAM SUMMERS 70 MEADOW ST., FLORENCE, MA 01062 Na Print 7 Current Mailing Address: 413-341-3204 Telephone Signature 2.2 Authorized Agent: SANDRI ENERGY- DEBBIE CAVALIER AGENT 400 CHAPMAN ST., GREENFIELD, MA 01301 Na (Print) Current Mailing Address: Ima , liL L: 413-772-2121 Signature Telephone SECTION 3-ESTIMATED CONSTRUCTION COSTS Item Estimated Cost(Dollars)to be Official Use Only completed by ermit applicant 1. Building (a)Building Permit Fee 2. Electrical (b)Estimated Total Cost of Construction from 6 3. Plumbing Building Permit Fee 4. Mechanical(HVAC) $29,284.00 5.Fire Protection 6. Total=0 +2+3+4+5) 2 2 Check Number This Section For Official Use Only ate Building Permit Number: Issued: Signature:' Building Commissionertinspector of Buildings Date File# BP-2015-0450 APPLICANT/CONTACT PERSON SANDRI ENERGY LLC ADDRESS/PHONE P O BOX 1 578 GREENFIELD (413)772-2121 Q PROPERTY LOCATION 70 MEADOW ST MAP 22B PARCEL 017 001 ZONE URB(100)/ THIS SECTION FOR OFFICIAL USE ONLY: PERMIT APPLICATION CHECKLIST ENCLOSED REQUIRED DATE ZONING FORM FILLED OUT Fee Paid Building Permit Filled out Fee Paid Typeof Construction: INSTALL OKOFEN PELLET BOILER SYSTEM MODEL PES20 20KW(68,000BTUS) New Construction Non Structural interior renovations Addition to Existing - Accesso Structure BuildinV Plans Included: Owner/Statement or License 088885 3 sets of Plans/Plot Plan THE FOLLOWING ACTION HAS BEEN TAKEN ON THIS APPLICATION BASED ON INFO ATION PRESENTED: pproved Additional permits required(see below) PLANNING BOARD PERMIT REQUIRED UNDER:§ Intermediate Project: Site Plan AND/OR Special Permit With Site Plan Major Project: Site Plan AND/OR Special Permit With Site Plan ZONING BOARD PERMIT REQUIRED UNDER: § Finding Special Permit Variance* Received&Recorded at Registry of Deeds Proof Enclosed Other Permits Required: Curb Cut from DPW Water Availability Sewer Availability Septic Approval Board of Health Well Water Potability Board of Health Permit from Conservation Commission Permit from CB Architecture Committee Permit from Elm Street Commission Permit DPW Storm Water Management I' ion Dela 4� Signature of Build' O cial Date Note: Issuance of a Zoning permit does not relieve a applicant's burden to comply with all zoning requirements and obtain all required permits from Board of Health,Conservation Commission,Department of public works and other applicable permit granting authorities. * Variances are granted only to those applicants who meet the strict standards of MGL 40A.Contact Office of Planning&Development for more information. 70 MEADOW ST BP-2015-0450 GIS#: COMMONWEALTH OF MASSACHUSETTS Map:Block:22B -017 CITY OF NORTHAMPTON Lot: -001 PERSONS CONTRACTING WITH UNREGISTERED CONTRACTORS Permit: Building DO NOT HAVE ACCESS TO THE GUARANTY FUND (MGL c.142A) Category: Non structural interior renovations BUILDING PERMIT Permit# BP-2015-0450 Project# JS-2015-000832 Est.Cost: $29284.00 Fee: $175.70 PERMISSION IS HEREBY GRANTED TO: Const. Class: Contractor: License: Use Group: SANDRI ENERGY LLC 088885 Lot Size(sct ft.): 10105.92 Owner: SUMMERS WILLIAM G JR zoning:URB(100)/ Applicant: SANDRI ENERGY LLC AT. 70 MEADOW ST Applicant Address: Phone: Insurance: P O BOX 1578 (413) 772-2121 () Workers Compensation GREEN FIELDMA01302-1578 ISSUED ON:1013012014 0:00:00 TO PERFORM THE FOLLOWING WORK.INSTALL OKOFEN PELLET BOILER SYSTEM MODEL PES20,20KW(68,000BTUS) POST THIS CARD SO IT IS VISIBLE FROM THE STREET Inspector of Plumbing Inspector of Wiring D.P.W. Building Inspector Underground: Service: Meter: Footings: Rough: Rough: House# Foundation: Driveway Final: Final: Final: Rough Frame: Gas: Fire Department Fireplace/Chimney: Rough: Oil: Insulation: Final: Smoke: Final: THIS PERMIT MAY BE REVOKED BY THE CITY OF NORTHAMPTON UPON VIOLATION OF ANY OF ITS RULES AND REGULATIONS. Certificate of Occupancy Signature: FeeType: Date Paid: Amount: Building 10/30/2014 0:00:00 $175.70 212 Main Street,Phone(413)587-1240, Fax: (413)587-1272 Louis Hasbrouck—Building Commissioner