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32C-354 (6) f B. Optional Components 52 in.J���' (1321 mm) 16 in. t - (406 mm) 1 HX3 Hearth Extension T D B 1/2 in. (13 mm) �'-- A LDS33 1LDS46 Decorative Shroud ID4 Insulated Duct j A B C D 4 in. (102 mm) i.d. Catalog# in. mm in. mm in, mm in. mm IQ _� LDS33 36 914 36 914 8.5 216 11 279 421n. LDS46 48 1219 72 1829 8.5 216 11 279 (1067 mm) UD4 Uninsulated Duct LDSCPM - Corner Post Kit (for custom sizes) 4 in. (102 mm) i.d. 42 in. (1067 mm) E D____i Etl66 in.(16 76 mm) r I 20 in. '4 ^' (508 mm) LDS-BV Decorative Shroud \ HX4 Hearth Extension 1/2 in.-I Catalog# A B C E E (13 mm) LDS-BV in. 26 12.5 15.5 22 23 mm 660 318 394 533 584 Heatilator, a brand of Hearth & Home Technologies 7571 - 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatiiator.com. 40 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 �j B B I � I I 1(8 32-3/8 in. 22 mm) 34-3/8 in. A (873 mm) I I I A I o LE Id — � TR11TlTR442-Round Telescoping Termination Cap I H-- C C 23 in. DTS134/DTS146 DT0134/DT0146 (584 mm) Decorative Caps 19 in.—� (483 mm) DT0134 A B C in 20 24 mm 866 4 508 610 ........................ DT0146 15 5/8 in. in 46 22.7 26 (397 mm) mm 1168 576 660 DTS134 A B C in 34 21.18 24 mm 864 538 610 ST11751ST475-Square Termination Cap DTS146 in 46 21.18 26 mm 1168 538 660 20 in. (508 mm) 17 in. —� (432 mm) 9-3/8 in. I (238 ) f 10-1/4 in. (260 mm) l TCT1175-Terra Cotta Cap 15-3/4 in. (400 mm) TR111TR444-Round Termination Cap Heatilator• 1601180 •4013-260 Installers Manual • Rev F • 09/23/13 39 Inside Diameter SL1100 11 in. (279 mm) A S L400 10 in.(254 mm) 21 in. Outside B 17 in. (432 mm) (533 mm) Diameter 13 in. (330 mm) Catalog# A B SL11301SL430 Offset/Return FS538 0-deg. 17 in. 432 mm FS540 30-deg. 26 in. 660 mm 15-1/4 in. (387 mm) Assembled Diameter:17 in./432 mm Height:24 in./610 mm AS10 Straight Attic Insulation Shield 29 25-1/4 in. in. (737 mm`) �� (641 mm) RF570 Roof Flashing 13 in. (330 mm) 2 in. 15-1/4in. j (51 mm) (387 mm)) I ' JB577 Chimney Joint Band \ , 28 in. (711 mm) (1013 mm) --�- RF571 Roof Flashing 13 in. (330 mm) CB576 Chimney Joint Band 1�0 3/4 ins. J TR-TVK-Top Vent Kit 26 in. CT-11A 38 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 t 9 Reference Materials A. Chimney Components 14 in. 14 in. ��-(356 mm) Catalog# (356 mm) us CAN Description CAK5A CAK5A Chimney Air Kit 5-1/4 in. ID4/ID6 ID4 Insulated Duct/Outside Air (133 mm) 4 in. (102 mm) UD4/UD6 UD4 Uninsulated Duct/Outside Air 13 in. SLA10 11-10 in.(279-254mm)Adapter (330 mm) V \ SL1106 SL406 Chimney Section-6 in.(152 mm)long (v° CAK5A Chimney Air Kit SL1112 SL412 Chimney Section-12 in.(305 mm)long SL1118 SL418 Chimney Section-18 in.(457 mm)long SL1136 SL436 Chimney Section-36 in.(914 mm)long �A � SL1148 SL448 Chimney Section-48 in.(1219 mm)long SL11 SL4 Chimney Stabilizer 13 in. SL1130 SL430 Chimney Offset/Return in. (330 mm)Return-30 deg (279 mm) FS538 FS538 Ceiling Firestop-Straight FS540 FS540 Ceiling Firestop-30 deg B AS10 AS10 Straight Attic Insulation Shield,24 in.(610 mm) JB577 JB577 Chimney Joint Band Chimney Sections C8576 CB576 Chimney Bracket Catalog# A B RF570 RF570 Roof Flashing-Flat to 6/12 Pitch us CAN in F364i mm RF571 RF571 Roof Flashing-6/12 to 12/12 Pitch SL1106 SL406 6 121 TR11 TR444 Round Termination Cap SL1112 SL412 12 273 TR11T TR442 Round Telescoping Termination Cap SL1118 SL418 18 425 TV11T Top Vent Round Termination Cap SL1136 SL436 36 883 TCT1175 Terra Cotta Termination Cap SL1148 SL448 48 1 1219 1 46-3/4 1187 ST1175 ST475 Square Termination Cap A= Actual Length TR-TVK TR-TVK TR Top Vent Kit B= Effective Length(length of DTO134 n/a Short Octagon Decorative Cap chimney part after it has been snapped to another) DT0146 n/a Tali Octagon Decorative Cap DTS134 n/a Short Square Decorative Cap DTS146 n/a Tall Square Decorative Cap 18 in. I 1 LDS33 LDS33 Decorative Shroud-3 ft x 3 ft(.91 m x.91 m) 1 I(457 mm) LDS46 LDS46 Decorative Shroud-4 ft x 6 ft(1.22 m x 1.83 m) LDS-BV LDS-BV Decorative Shroud-26 in.x 26 in.(660 mm x 660 mm) Field Constructed Shrouds(See"Woodburning SLA10 Adapter Termination Cap") CT-11A n/a Adapter-May be used with the following caps Inside Diameter n/a CT-Series SL4- 10 in. (254 mm) n/a DT-Series 20-3/4 in. SL11 - 11 in. (279 mm) (527 mm) Outside Diameter 13 in. (330 mm) SL11 1SL4 Chimney Stabilizer Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 37 C. Install the Refractory (180 only) Note: To ensure proper installation,gas knockouts in the side refractory should be positioned towards back of fireplace. See We recommend two installers for hearth stone and refrac- Figure 8.5. tory installation! Note: Before installing refractories and hearth stone, be sure all back edges of each piece are smooth to ensure proper fit.Scrape away excess with a regular screwdriver. See Figure 8.2. Figure 8.5 as Knockout Tilt top of side refractory towards center of firebox when Figure 8.2 Scrape Away Rough Edges placing it into fireplace. Push side refractory towards back corner of fireplace until it fits tightly against back • Set back refractory into place, making sure refractory is refractory. centered and notches are to the bottom of firebox. . Secure side refractory in place with a screw and bracket • Place grate brackets in outer two notches of refractory. provided in the hardware package. See Figure 8.3. • Repeat these two steps for installation of the other side • Secure back refractory in place with a screw and bracket refractory. supplied in hardware package. See Figure 8.4. . When placing hearth stone into fireplace, slide it back until it fits tightly against back refractory (underneath grate brackets). See Figure 8.6. Figure 8.6 Sliding Bottom Refractory Towards Back of Fireplace Figure 8.3 Sack Refractory with Grate Brackets in Place Place grate into grate brackets. See Figure 8.7. • Replace smoke shield. � k , r y ry y v.d, 3 , rb GRATE " CKET M Figure 8.7 Grate Secured in Grate Bracket Figure 8.4 Attaching Back Refractory Replace left and right screens. 36 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 e 8 Fireplace Setup A. Gas Log/Lighter Provision WARNING!Fire and/or Asphyxiation Risk!Use with solid wood fuel or decorative gas appliance only. Gas fire Outer shell generates fumes. Firebox of fireplace DO NOT install unvented as to s Maintain air clearance • g g —to combustibles. • Damper must be locked fully open when gas logs are installed Refractory---- / Combustible A certified gas log lighter or decorative gas log set can be !Gas with / materials installed in this fireplace. ace mortar n-combust-,.;i., • Maximum input is 100,000 BTU/hr. iealant / • Decorative gas appliance must be certified to ANSI / Z21.60 "Standard for Decorative Gas Appliances for Installation in Vented Fireplaces". / 1 1/2 in.(38 mm) p airs ace around 1 p • Must be installed in accordance with the National Fuel ��� Gas Code,ANSI Z223.1. pipe line Gas line • A gas log set must incorporate a gas shutoff. • Gas Log set requires the damper to be locked fully open. Combustible materials • A listed automatic damper system with safety interlock may be located at zero may be used in this fireplace with only compatible, Repack clearance to gas line insulation beyond 4 in.(102 mm) listed gas log sets. See damper system manufacturer's knockout 4 in., from fireplace side. insturctions. (102 mm) • Knockouts are provided on both sides of the fireplace and in refractories for 1/2 in. (13 mm) iron pipe. Figure 8.1 Gas Line Installation • Seal refractory around pipe with fireplace mortar or a non-combustible sealant. B. Wood Burning Inserts WARNING!Risk of Fire!Improper installation of wood in- serts may cause fireplace or chimney system to overheat. If a wood burning insert is being installed in this fireplace, Hearth &Home Technologies recommends full reline of the chimney. • Cooling air openings at the top of the chimney must not be obstructed in any manner. • Hearth&Home Technologies recommends securing the reline at the top of the flue and using the cap certified for use with this fireplace system. Heatilator• 160/180•4013-260 Installers Manual • Rev F • 09/23/13 35 E. Mantel and Wall Projections A combustible mantel may be positioned no lower than 48-1/8 in. (1222 mm)from the base of the fireplace. The combustible mantel may have a maximum depth of 12 in. (305mm). Combustible trim pieces that project no more than 3/4 in. (19 mm)from the face of the fireplace can be placed no closer than 6 in. (152 mm)from the top or side of the decorative front. Combustible trim must not cover: • the metal surfaces of the fireplace • where the non-combustible board is placed over the metal surfaces • the space between the metal face of the fireplace and framing members 7 ft(2134 mm) Combustible Wall Combustible minimum Decorative Facing base of fireplace to ceiling 2 x 4 stud wall 0 -12 in./305 mm--�I Stand ffs 12 in./305 mm Nonco bustible ' minimum Decor ive Facing such a Steel, it brick, • 6 in./152 mm tile, concre , slate, 1 1/2 in./ minimum glass, plaste • '' 38 mm maximum Seal joint wit Measured from top of fireplace opening non-combusti le sealant Grid represents 1 in.squares Figure 7.12 Mantel Specifications 34 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 D. Sidewalls/Surrounds • Locate adjacent combustible sidewalls a minimum of 24 in. (610 mm)from fireplace opening. • Mantle leg, surround, stub wall, whether combustible or non-combustible, may be constructed as shown in Figure 7.11. Grid represents ' inch scale. ILO , E 4 in. FLUSH BRICK [102 mm] FRONT FRONT f A �- 22 3/8 in. a�a 0 19 3/4 in. [568 mm] �o B 9 d49� [502 mm]] e 24 in. 24 in. [610 mm] [610 mm] Model A B 160 inches 36 441/2 mm 914 1130 180 inches 42 501/2 MM 1067 1283 Figure 7.11 Mantel Leg,Surround or Wall Projection(acceptable on both sides of opening) Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 33 3. Fireplace Opening and Hearth Extension C. Non-Combustible Sealant Material Flush with the Floor After completing the framing and applying the facing Non-combustible flooring a minimum of 30 in. (762 mm) materials over the framing, a bead of non-combustible in front of and 12 in. (305 mm)to each side of the fuel sealant must be used to close off any gaps at the top opening is required. and sides between the fireplace and hearth. The hearth framing must be constructed of non-com- bustible materials (such as metal framing or equivalent material) and placed on HX3(s), HX4(s), or equivalent material. When creating the platform, allow for the thickness of the non-combustible finishing materials. Non-combustible Sealant Seal gaps between the hearth extension and the front of the fireplace with a bead of non-combustible sealant or grout. 0 01. Note:The bottom of the fireplace opening is 7-5/8 in. Figure 7.10 Place Non-combustible Sealant (194 mm)above the bottom of the fireplace.Finished hearth must NOT extend above this level. + Finished WARNING!Risk of Fire! Floor 30 in.Min. Hearth Extension Hearth & Home Technologies is not responsible for discoloration, cracking or other material failures of finishing materials due to heat exposure or smoke. • Choose finishing materials carefully. 1/2 in.Micore or equivalent Noncombustible Material Protective Metal insulation Hearth Strip Figure 7.9 Flush Hearth Extension Side View 32 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 i 2. Raised Hearth Extension and Raised Fire- place Non-combustible flooring a minimum of 20 in. (508 mm) in front of and 12 in. (305 mm)to each side of the fuel opening is required. The hearth framing must be constructed of non-com- bustible materials (such as metal framing or equivalent material) and placed on HX3(s), HX4(s), or equivalent material. See Figure 7.8. When creating the platform,allow for the thickness of the non-combustible finishing materials. Seal gaps between the hearth extension and the front of the fireplace with a bead of non-combustible sealant or grout. Note:The bottom of the fireplace opening is 7-5/8 in.(194 mm) above the bottom of the Continuous, fireplace.Finished hearth must non-combustible sealant NOT extend above this level. Tile,stone or other non-combustible finishing material Platform must be built to raise the bottom of 20 in.minimum Q the fireplace opening Hearth Extension , to the level of the desired hearth height. 112 in.Micore d or equivalent —� insulation Protective Metal Hearth Strips Non-combustible Floor and platform constructed of Framing Material wood or other combustible material Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 31 1. Fireplace Installed Flush on the Floor and Hearth Extension Raised to Bottom of Firebox Note:The bottom of the fireplace Opening opening is 7-5/8 in.(194 mm) p g above the bottom of the Non-combustible flooring a minimum of 20 in. (508 fireplace.Finished hearth must mm) in front of and 12 in. (305 mm)to each side of the NOT extend above this level. fuel opening is required (see Figure 7.5). The hearth framing must be constructed of non-com- Noncombustible bustible materials(such as metal framing or equivalent Finishing Material 20 in Min. material) and placed on HX3(s), HX4(s), or equivalent Hearth Extension material. p Noncombustible When creating the platform,allow for the thickness Framing Material of the non-combustible finishing materials. 1/2 in.Micore Seal gaps between the hearth extension and the front or equivalent Floor of the fireplace with a bead of non-combustible sealant insulation Protective Metal or grout. Hearth Strips Figure 7.5 Raised Platform Hearth Extension Detail Note:Maximum height from floor under fireplace to top of finished hearth extension is 7 5/8 in. Bottom of fireplace opening Continuous, non-combustible sealant Tile,stone or other non-combustible material Protective 1/2 in.Micore Metal Hearth or equivalent Stri insulation 2 in.(51 mm) Floor constructed of wood or required other combustible material Noncombustible Framing Material HX4 or Figure 7.4 Hearth Extension Construction equivalent Figure 7.6 Raised Platform Hearth Extension-Framing Non-combustible Finishing Materials Figure 7.7 Raised Platform Hearth Extension-Finishing 30 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 B. Hearth Extension, Building and Fin- WARNING!Risk of Fire! ishing • Maintain clearances. WARNING!Risk of Fire!High temperatures, sparks, • Use only non-combustible material below standoffs, material embers or other burning material falling from the fire- such as cement board is acceptable. place may ignite flooring or concealed combustible • Framing or finishing material used on the front of the fireplace surfaces. closer than the minimums listed, must be constructed entirely of non-combustible materials(i.e., steel studs,concrete board, • Protective metal hearth strips MUST be installed. etc.). • Hearth extensions MUST be installed exactly as specified. WARNING!Risk of Fire! A hearth extension must be installed with all fire- Hearth extensions are to be installed only as illustrated to prevent places to protect the combustible floor in front of the high tempertures from occurring on concealed combustible fireplace from both radiant heat and sparks. materials. • You MUST use a hearth extension with this Table 7.1 fireplace. • Refer to Figure 7.3 for minimum dimensions. R = 1/k x inches of thickness • This fireplace has been tested and approved for use with a hearth extension insulated to a minimum R Table 7.2 value of 1.03. • The hearth extension material MUST be covered Hearth Extension Insulation Alternatives,R Value=1.03 with tile, stone or other non-combustible material. Minimum • Manufactured hearth materials will usually have a k per inch r per inch thickness published R value (resistance to heat) or k value Material thick thick required (conductivity of heat). Refer to the formula in Table Hearth&Home HX3,HX4 0.49 2.06 1/2 in. 7.1 to convert a k value to an R value, USG Micore 300TIl 0.49 2.06 112 in. • Refer to Table 7.2 for hearth extension insulation USG DurockTM Cement Board 1.92 0.52 2 in. alternatives. Cement Mortar 5.0 0.20 5 1/8 in. Common Brick 5.0 0.20 51/8 in. WARNING!Risk of Fire! Ceramic Tile 12.50 0.08 12 1/4 in. Hearth&Home Technologies is not responsible for discoloration, cracking or other material failures of ArmstrongTM Privacy Guard Pius 0.46 2.18 1/2 in. finishing materials due to heat exposure or smoke. Marble 14.3-20.0 0.07-0.05 1 14 5/8 in.-20 3/8 in. • Choose finishing materials carefully. i 12 in. \(305 mm) �\ \ A 12 in. \� \ (305 mm) ' \ \\ /\' 20 in.(508 mm) A minimum 160 36 180 42 66 Figure 7.3 Hearth Extension Dimensions Heatilator• 160/180•4013-260 Installers Manual • Rev F • 09/23/13 29 7 Finishing A. Finishing Material Refer to Section 1 for combustible/non-combustible mate- rials. Refer to Figure 7.1 for noncombustible zone. These surfaces may be covered with non-combustible WARNING!Risk of Fire! You must maintain clearances. material. Non-combustible • Use only non-combustible framing material below sealant. standoffs. • Sheetrock, wood or other combustibles must NOT be used as sheathing or facing in the noncombustible zone. • DO NOT cover metal fireplace front with combustible materials. • Install combustible materials only to specified clearances on top front and side edges. Figure 7.1 Noncombustible Facing Finished combustible wall Flat 2 x 4 stud wall 2 x 4 header,flush with Combustible material front of stand-offs Non-combustible material Non-combustible decorative facing Continuous, non-combustible sealant Hearth Tile,stone or other Refractory non-combustible material Y HX3/HX4 rI4�- Hearth Ext Metal strips are placed 2 in. (51 mm) or equivilent under the front of the fireplace and must Floor constructed of wood or insulation extend beyond the front and sides of other combustible material fireplace opening by 2 in. (51 mm) Figure 7.2 Decorative Facing 28 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 2. Mailbox Style Shroud Radiation shield required Minimum Opening Height 3 in.(76 mm) Min.Opening Height Min.Height •------ above bottom of i } TR11/11T TR11/11T TV termination cap Min.Base Dims. f Min,Base Dim Hin 34 x 34 28 x 30 Radiation 'Min 864 x 864 1 711 x 762 Shield Base Dim/ Min,Opening Width Min.Height Above Bottom of 1 Termination Cap 3 in.(76 mm)Min. Prm 28-1/4 27-1/2 Radiation Shield Height from top of Chase 718 1 698 Min.Opening Width in 28 22 mm 711 559 Min.Opening Height in 18-1/4 17_11/2 mm 464 445 Figure 6.4 Mailbox Style Shroud Dimensions 3. Roofed Style Shroud Radiation shield required Minimlum Height above Bottom of Termination Cap TR11/11T Minimum TR11/11T TV j Opening Min.Base Dims. n o Height in 34 x 34 3 in.(76 mm) C - - Radiation �� Minimum mm 864 x 864 Radiation Shield—j -'-Base Dimension Min.Height Shield Height �aD hase Top Above Bottom of Termination Cap Min. ension Min.Opening Width in 23 mm 584 F Min.Opening Width in 28 mm 711 Min.Opening Height in 12 mm 305 Figure 6.5 Roofed Style Shroud Dimensions Heatilator- 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 27 6 Shrouds WARNING!Risk of Fire!Shrouds must be constructed 1. Open Top Shroud as specified. Improper construction may overheat (TR11/TR11T caps require radiation shield) chase top. Shrouds may be field constructed where permitted by regional building codes. Min. rMin.Opening p Dim. Radiation NOTICE:Some regional codes require an agency-Listed shield shroud. Consult your local building officials.The shrouds must be constructed from minimum .018 14 1/2 in.(368 In. (26 ga)thick aluminZed steel. maximum heighMin.Opening Width Some shrouds require a radiation shield. Use where 3 in(76 mm)specified. minimum Min. A. Radiation Shield Base Dim. Min. �f Radiation shield must be constructed of minimum 26 ga Base Dim. thick sheet metal. 0 17 1/2 in.(444.5 mm)Round Hole to fit over cap TR11/11T TR11/11T TV Min.Base Dims. in 32 x 32 26 x 26 mm 813 x 813 660 x 660 Radiation Shield 3 in.(76 mm)tall legs Required Min.Top Dims. Length x Width to fit inside shroud in 29 x 29 23.23 mm 737 x 737 1 584 x 584 Figure 6.1 Radiation Shield Min.Opening Width in 26 x 26 20 x 20 mm 660 x 660 508 x 508 B. Field Constructed Shrouds Figure 6.2 Open Top Shroud Dimensions(with Radiation Shield) The following field constructed shroud designs have been tested for HHT fireplace systems and termination TR11/TR11T caps require radiation shield unless in- caps. stalled partially above the shroud.The TR cap must be raised to the minimum dimensions (or greater) above the shroud. Refer to Figure 6.3. JR Series) y E Min. Above the Shroud. Maximum Height (SHROUD) Storm 14 112 in.(368 mm) Collar Shroud Leg Shroud Flue► 3 in(76 mm) Leg air space from Ch op / bottom of shroud to top of chase. Figure 6.3 Shroud&TR Series cap with no Radiation Shield 26 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 Place waterproof sealer Remove 2 screws under each flange of the from front&back termination cap and on to lift the top off top of each screw to help prevent leaks. mination Ca The last section of pipe must stop between 2 in. (51 mm)above top of jchase and 7 in.(178 mm Collar I I below top of chase 2 in.(51 mm) I I Minimum Height I I I Chase To I 2 in.(51 mrT �7 in.(178 m Termination cap pipe and chimney section must overlap 1-1/2 in.(38 mm) Figure 5.13 Installing a TCT1175 Terra Cotta Cap Assemble storm collar around extended Termination termination cap Cap(not shown) pipe once cap is installed. CT-11A Do NOT block Caulk gaps between air holes storm collar&pipe, and storm collar Storm Collar &chase top. 3 clip brackets. I I Slip over chase collar I I and attach with screws I I provided. Collar I I 2 in.(51 mm) Minimum Height I I I I 14 112 in.(368 mm) Maximum Chase Top I r, 4j nq ¢ »• Termination cap pipe and chimney section must overlap 1-1/2 in.(38 mm) Figure 5.14 Installing a DTO/DTS Decorative Termination Cap Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 25 I. Termination Cap Requirements Assemble storm collar Termination • Install a cap approved and listed for this fireplace system. around extended Cap • Locate cap where it will not become plugged by snow termination cap or other materials. pipe • Locate ca away from trees or other structures. once c p y installed. Do NOT • The bottom of the termination cap must be at least 3 ft block air (.91 m) above the roof AND at least 2 ft (.61 m) above Caulk gaps between -_____ holes storm collar&pipe, l Storm any portion of roof within 10 ft(3.05 m). and storm collar &chase top. 1 1 3 clip brackets:. I Slip over chase collar 1 1 and attach with screws J. Install Termination Cap 1 I provided. Install the chimney sections up through the chase enclo- Collar 1 1 Sure. 2 in.(51 mm) I I Minimum Height I � I I � I 14 1l2 in.(368 mm) • Caulk the overlap seam of any exposed pipe sections Maximum that are located above the roof line to prevent leaks. Chase Top 1 • Refer to termination cap instructions. 1 WARNING!Risk of Fire? The minimum overlap of cap yea= to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape. NOTICE:Paint the termination cap with crust-resistant paint to protect against the effects of corrosion on those parts exposed to the weather. Termination cap pipe and chimney section must overlap 1-1/2 in.(38 mm) [Note: 400 Series Termination Caps available Canada Figure 5.11 Installing a TR11T/TR442 Round Telescoping Terrnina NLY. tion Cap Termination Cap Slip storm collar 1 I T I Place waterproof around chimney pipe caulk or sealer under before termination I each flange of the cap pipe is snapped termination cap and into the chimney Do NOT I on top of each screw pipe. I 1 block air holes to help prevent leaks I 1 s between p Flange Caulk a 6 in.(153 mm) The last section of pipe g n Cap a storm collar&pipe, I 1 Storm 1 I Minimum top of Termina p must stop between 2 in.(51 mm)above the top of the and storm collar I I Collar I chase to top of chase and 4 3/4 in.(121 &chase top. + I I + chimney pipe Collar t mm)below the top of the Collar I 2 in.(51 chase. 2 in.(51 mm)1 I Minimum Height I I Minimum Heig t C imney I Chase To I I _P __ p I I 2 in.(51 mm) maximum Chase Top 4 3/4 in.(121 m maximum R y. ?sr P j t _ e Termination cap pipe and chimney section must overlap 1-1/2 in.(38 mm) Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in.(38 mm). Figure 5.12 Installing an ST1175/ST475 Square Termination Cap Figure 5.10 Installing a TR111TR444 Round Termination Cap 24 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 G. Roof Penetration • Refer to Figure 5.8. • Plumb from roof to center of chimney. • Drive a nail up through roof to mark center of pipe. • Measure to either side of nail and mark the 17 in.x 17 in. (432 mm x 432 mm)opening required. • Measure opening on the horizontal; actual length may be larger depending on roof pitch. Cut out and frame opening. Refer to Chapter 25 of the Uniform Building Code for roof framing details. Install Flashing ' • Assemble chimney so it passes through the framed opening. ' Slip the flashing over the chimney. NOTICE;Roofing shingles must be below the flashing Plate on the lower side of a sloped roof and over the flashing plate on the sides and top. • Nail the flashing to the roof. Keep gaps between the flashing plate and the roof to a minimum. Caulk the flashing plate and roof junction as well as the vertical seam on the flashing.All nail heads must be caulked with a roofing sealant. Caulk the overlap seam of any exposed pipe sections F+gure 5.8 Ceiling/Attic Construction that are located above the roof line to prevent leaks. H. Install Chase/Chase Top You MUST use a chase top in a chase installation. Chase tops are available from your Heatilator dealer • or may be field constructed. Slope Downward 2 in.(51 mm)Collar Include a turndown and drip edge to prevent water (1/4 m.per foot on Chase To from seeping into the chase. minimum) p • Include a 2 in. (51 mm) soldered, welded or spun collar around pipe opening to keep water out. Provide a 1/8 in. (3 mm) gap around the flue i �-Turndown Slope the chase to p pe z g Drip Edge opening, p downward away from the 1 k Chase WARNING! Risk of Fire!DO NOT caulk the pipe to the chase top collar. Caulk all seams to prevent leaks. .018(26 ga)min. Galvanized Chase Top Figure 5.9 Chase Top Construction Heatilator• 160/180.4013-260 Installers Manual • Rev F• 09/23/13 23 F. Install Attic Insulation Shield WARNING!Risk of Fire! You MUST install an attic insu- Bend remaining tabs lation shield when there is any possibility of insulation or I to rest against pipe to other combustible material coming into contact with the Bend inward prevent insulation chimney. 90, from falling in. • DO NOT pack insulation between the chimney and the attic insulation shield. Insert three • Failure to keep insulation and othermaterials away from screws chimney pipe could cause fire. • DO NOT offset chimney inside insulation shield. Installation of a ceiling firestop is required: • Refer to Figures 5.5, 5.6, 5.7. • Roll the shield (around the chimney if already installed) until you have a 3 in.(76 mm)overlap and the three holes 3 in. (76 mm) on each side match up (large holes on top). overlap • Insert three screws into the matching holes to form a Figure 5.5 Prepare Attic Insulation Shield tube. • Bend three tabs on the bottom of the tube inward to 90° to maintain chimney air space. Tabs bent in to • Rest the insulation shield on the ceiling firestop below. rest against pipe • Bend the three short tabs at the top of the shield inward 2 in. (51 mm) Pipe to 90° to maintain the 2 in. (51 mm) air space from the air space chimney. T I Attic Insulation Shield • Bend the remaining top tabs to just meet the pipe. 1 17 in.(432 mm) If you wish to make a custom shield or barrier,follow 16 Tabs bent diameter these guidelines: in 90° 1 Ceiling Firestop 1 I 1 {I • Metal is preferred, although any material stiff enough to hold back the insulation can be used. I a i n Pipe I s l In lI WARNING!Risk of Fire!Use of cardboard or other materials that can deflect under humidity or other envi- 13 in. ronmental conditions is not recommended. (330 mm) • The shield or barrier must be tall enough to extend above the insulation and prevent blown-in insulation from Figure 5.6 Install Attic Insulation Shield(firestop above ceiling) spilling into the cavity. • Maintain specified air spaces around chimney. • Check instructions and local codes for further details. Tabs bent in to rest against pipe 2 in.(51 mm) pipe Double-check the Chimney Assembly airspace FMI Continue assembling the chimney sections up through 1 I Attic Insulation Shield the ceilin g p ee firesto s as needed. While doin g so, be I 17 in.(432 mm) 1 aware of the height and unsupported chimney length is Tabs ben I diameter t limitations given under Section 4. I in 90° 1 Check each section by pulling up slightly from the top J1a jn � 1 j I As to ensure proper engagement before installing the suc- ceeding sections. If they have been connected correct- 13 in. Pipe Ceiling Firestop ly, they will not disengage when tested. (330 mm) Figure 5.7 Install Attic Insulation Shield(firestop below ceiling) 22 Heatilator• 160/180 •4013-260 Installers Manual • Rev F - 09/23/13 D. Secure Offset/Return ROOM ABOVE(non-insulated ceiling) When offsets and returns are joined to straight pipe sec- tions, they must be locked into position with the screws B ' provided* (outer only), using the predrilled holes.To pre- A vent gravity from pulling the chimney sections apart, the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters. See Figure 5.3. * Use #6 or# 8 sheet metal screw, or larger, no longer Ceiing firestop than 1/2 in. (13 mm). attached to bottom of framing 2 in. (51 mm) WARNING!Risk of Fire! clearance • Secure offsets with screws(not to exceed 112 in.113 mm In length). ATTIC ABOVE(insulated ceiling) • Secure returns with strapping. Ceiling firestop • Straight chimney sections may be secured with screw attached to top of (not to exceed 1/2 in.113 mm In length) at the joints. framing • Keep chimney sections from separating or twisting. T 2 in. (51 mm) clearance Note:Use same dimensional lumber for framing Ceiling ceiling firestop and joists. Firestop Straps A B Joint Catalog# in. mm in. mm Band FS538 17 432 17 432 Optional (Optional) Additional FS540 17 432 26 660 Support Figure 5.4 Installing the Ceiling Firestop Figure 5.3 Secure the Chimney WARNING! Risk of Fire! DO NOT seal area between firestop opening and chimney pipe except where they en- E. Install Ceiling Firestops ter the attic or leave the warm air envelope of the home CAUTION!Risk of Fire!Ceiling frestops must be used (use 600°F sealant). whenever the chimney penetrates a ceiling/floor. • Chase construction requires ceiling firestops at each floor or every 10 ft. (3.05 m) of clear space. • The ceiling firestop slows spread of fire and reduces cold air infiltration. • Install a ceiling firestop whenever chimney penetrates ceiling/floor. • Mark and cut an opening in ceiling as shown in Figure 5.4. • Frame the opening with the same size lumber used in the ceiling joists. • Nail the ceiling firestop to the bottom of the ceiling joists when there is a room above. • Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 21 B. Assemble Chimney Sections C. Install Chimney Air Kit Use only those components described in this manual. Required in Canada. Substitute or damaged chimney components could impair Follow instructions included with accessory. safe operation and cause overheating and fire. Attach either a straight chimney section or an offset to the top of the fireplace(depending on your installation requirement). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section. The inner flue is placed to the inside of the flue section below it.The outer casing is placed outside the outer cas- ing of the chimney section below it. See Figure 5.2. NOTICE: Chimney sections cannot be disassembled once locked together. Plan ahead! • Lock chimney sections and/or offsets/returns together by pushing downward until the top section meets the stop bead on the lower section. • Pull on the top section to make sure it is fully engaged and will not separate. • You may use#6 or#8 sheet metal screws no longer than 1/2 in. (13 mm)to fasten chimney sections together. Do NOT penetrate inner flue. WARNING!Risk of Fire! You MUST use screws(pro- vided) to fasten offset/returns to chimney sections to keep the chimney parts from twisting. Failure to do so could cause fire. • Fasten offset/returns to chimney sections. Insert the screws(provided)through the predrilled holes. Do NOT penetrate inner flue. • Secure chimney returns with hanger straps provided; fasten to studs or joists. • Vertical straight runs of chimney must be supported every 35 ft(10.7 m). Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. 20 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 5 Chimney Installation A. Typical Chimney System NOTICE. Chimney performance may vary. • Trees, buildings, roof lines and wind conditions affect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Chimney must extend Termination Cap beyond combustible roof structure Additional ° support for Maintain minimum tall chimneys height of chimney above roof Storm Collar Install roof flashing Maintain minimum according to minimum clearances to requirements combustibles as specified Support straps for offsets Offsets/returns (not shown) must be may not exceed secured to adequate framing 300 from vertical Offsets/returns must be secured with the screws provided (outer pipe only) Lock chimney sections together firmly to resist Attic shield movement Ceiling firestops are required where chimney passes through ceiling or floor Figure 5.1 Typical Chimney System-Guidelines for Chimney System Installation Heatilator• 160/180•4013-260 Installers Manual • Rev F • 09123/13 19 C. Termination Requirements • Install a cap approved and listed for this fireplace system. • Locate cap where it will not become plugged by snow or other materials. • Locate cap away from trees or other structures. • The bottom of the termination cap must be at least 3 ft(.91 m)above the roof AND at least 2 ft(.61 m)above any portion of roof within 10 ft(3.05 m). • The distance required between caps is shown below. Slanted Roofs Chimney must extend 2 ft(.6 m) above any portion of the roof or Chimney must adjacent structures within extend 3 ft(.9 m) 10 ft(3 m)of the chimney above the roof Flat Roofs Chimney must extend 2 ft(.6 m) above any portion of the roof or adjacent structures within 10 ft(3 m)of the chimney Chimney must extend 3 ft(.9 m) above the roof Multiple Chimney Locations Gas,Wood or Fuel Oil Termination Cap A I B 6 in.(minimum)up to 20 in. 18 in.minimum 15 152 mnV508 mm 457 mm f N 20 in.and over 0 in.minimum B I I— Wood i Minimum c tI (See o A'— I illustration `m above) a Gas Termination Cap.. ,,,.,>: If using decorative cap cover(s),this distance may need to be increased.Refer to the installation instructions supplied with the decorative cap cover. In a staggered installation with both gas and wood terminations,the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations 18 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 B. Offsets/Returns • Use an offset/return to bypass overhead obstructions. • An offset and return can be used as a single entity or separated by chimney section(s). WARNING!Risk of Fire!DO NOT use offset/retums greater than 30°. Chimney draft will be restricted and could cause overheating and fire. Secure offsets with screws (not to exceed 112"/13 mm in length) Secure returns with strapping. Straight chimney sections may be secured with screws. Keep chimney sections from separating or twisting. • Measure the shift needed to avoid the overhead obstruction. Refer to dimension A in Figure 4.2. • Find the appropriate A dimension listed in Table 4.3. The B dimension coinciding with the A dimension measurement in Table 4.3 represents the required vertical clearance needed to complete the offset/return. • Read across the chart to find the number of chimney sections/model numbers needed between the offset and return. —A Example: Your"A" dimension from Figure 4.2 is 14-1/2 in. (368 mm). Using Table 4.3 the dimension closest to, but not y less than 14-1/2 in. (368 mm) is 15-3/4 in. (400 mm) using B a 30° offset/return. You determined from the table that you would need 'y 1 36-5>8 in. (930 mm) (Dimension"B") between the offset y J �- and return. 1-1O in.(32 mm) The chimney component that best fits our application is OVERLAP Y P Y pp� Figure 4.2 Chimney Offset/Return two SL1112s. Table 4.3 A B SL1106 SL1112 SLI118 SL1136 SL1148 Note:SL400 series pipe available in. mm in. mm SL406 SL412 SL418 SL436 SL448 for Canada ONLY. 47/8 124 177/8 454 - -71/4 184 22 559 1 - - -93/4 248 261/8 664 2 1 10114 260 271/4 692 - 1 -123/4 324 31 3/8 797 1 1 131/4 337 32 318 822 - - 1 153/4 400 365/8 930 - 2 181/8 460 40314 1035 1 2 183/4 476 41 314 1060 - 1 1 - 213/4 552 47 1194 - - 2 221/4 565 48 1219 - - - 1 243/4 629 521/8 1324 1 - 1 273/4 705 573/8 1457 - 1 - 1 281/4 718 583/8 1483 - - 1 303/4 781 621/2 1588 1 - 1 333/4 857 67314 1721 - 1 - 1 363/4 933 73 1854 - - 1 1 393,14 1010 781/8 1984 - - - 2 41 1/8 1045 823/8 2092 1 - - 2 453/4 1162 881/2 2248 - - - 1 1 481/8 1222 923/4 2356 1 - - 1 1 51 3/4 1314 1 987/8 2511 - - - 2 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in.(32 mm).Effective length is built into this table. Heatilator• 160/180.4013-260 Installers Manual • Rev F • 09/23/13 17 4 Chimney and Termination Requirements A. Chimney Requirements NOTICE: A maximum of two pairs of offsets and returns Vertical distances are measured from the base of the maybe used. fireplace as shown in Figure 4.1. WARNING!Risk of Fire!You must maintain 2 in. (51 mm) Table 4.1 Chimney Requirements air space clearance to insulation and other combustible y q materials around the chimney system. Failure to do so Minimum overall straight height 18 ft 5.49 m may cause overheating and fire. Minimum height with single offset/ 18.5 ft 5.64 m NOTICE: You must provide support for the pipe during return construction and check to be sure inadvertent loading has Double offset/return minimum height 24 ft 7.32 m not dislodged the chimney section from the fireplace or at Maximum height 90 ft 27.43 m any chimney joint. Maximum chimney length between an 20 ft 6.1 m offset and return Maximum distance between chimney 35 ft 10.67 m stabilizers 6 It(1.6 m)max. unsupported chimney Maximum unsupported chimney 6 ft 1.83m above roof length between the offset and return 6 ft(1.8 m)max. unsupported run Maximum unsupported chimney 35 ft 10.67m 20 ft(6 m)max. \ height above the fireplace pipe between an offset&return Maximum unsupported chimney 6 ft 1.83 m above roof Attic Insulation Shield / Table 4.2 Chimney Component Dimensions Ceiling Firestop 35ft(10.7m) 11-10 in./279-254mm max.straight HEIGHT OF CHIMNEY COMPONENTS in. mm adaptor required in unsupported chimney height Canada us Canada ONLY CAK required in Canada Chimney Stabilizer but not shown---14, L I SU 1 SL4 4-3/4 121 18.5 min.height sinn gle le offss et-return ffsets/Returns 55-1/2 in. 24 ft.(7.3 m)min.height ) double offset-return SL1130 SL430 14-112 368 Effective Height 9 90 ft(27.4 m)max.height (bottom himney Section totopostarter s* collar) SL1106 SL406 4-3/4 121 � a SL1112 SL412 10-3/4 273 SL1118 SL418 16-3/4 425 SL1136 SL436 34-3/4 883 Figure 4.1 Chimney Requirements SL1148 SL448 46-3/4 1187 n/a SLA10 16-3/4 425 *Dimensions reflect effective height 16 Heatilator• 160/180 •4013-260 Installers Manual • Rev F * 09/23/13 a 1. Outside Air Kit CAUTION!Risk of Cuts/Abrasions. Wear protective An outside air kit must be used for combustion. Hearth & gloves and safety glasses during installation. Sheet metal Home Technologies recommends you utilize the shortest edges are sharp. duct run to optimize the performance of the outside air kit.The outside air inlet hood should be positioned in a manner that will not allow snow, leaves, etc. to block the inlet. In some installations the air duct may need to be run vertically. In such an installation, a 3 ft (914 mm) height difference must be maintained from the top of the upper- most chimney section to the outside combustion air inlet. Refer to Figures 3.15 and 3.16 when placing the outside air inlet hood. The outside air kit is installed on the left hand side of the 3 ft min. from fireplace. top of uppermost • Cut a 4 in.(102 mm)hole in outside wall to accommodate chimney section air piping. to air inlet. ► • Use 4 in.(102 mm)flex(not supplied)to directly connect outside air to fireplace intake.Insulate the pipe to prevent frost condensation. • Use the supplied outside air inlet hood. Note: Chimney air kit and • Seal between the wall and the pipe with silicone to prevent moisture penetration and air leaks. in./27 adapter m mm m are • Seal between the outside air inlet hood and the house not shown, but with silicone to prevent air infiltration. are required in Canada. CAUTION!Risk of Fire or Asphyxiation!DO NOT draw , outside combustion air from wall, floor or ceiling cavity, or enclosed spaces such as an attic or garage. • DO NOT place outside air inlet hood close to exhaust vents or chimneys. Fumes or odor could be drawn into the room through the fireplace. • Locate outside air inlet hood to prevent blockage from leaves,snowfice,orotherdebris.Blockages could cause Figure 3.15 Outside Air Inlet Locations combustion air starvation. N N Garag r utlet b ked b com stible NO now aves,et . ,` liq s storage Atti pace Outlet pl higher t n 3 �, b wthe J"' i ter oration c YES Clear area Factory-built outside fireplace house or in ventilated crawls ace Use UL181 Class 0 or Class 1 rigid or flexible ducting. • Install with short run or mainly straight duct,except small dip for cold air trap which will help prevent flow of cold air. • Secure flex duct with metal tape,screws or wire ties. Figure 3.16 Outside Air Installation Heatilator• 1601180• 4013-260 Installers Manual • Rev F • 09/23/13 15 G. Secure and Level the Fireplace This fireplace may be placed on either a combustible or noncombustible continuous flat surface. Shipping brack- ets can be used to anchor the fireplace. Slide the fireplace into position. Be sure to provide the ° minimum 1 in. air clearance(160) or 1 1/2 in. air clearance 1 in.(25 mm) (180) at the sides and back of the fireplace. overlap The fireplace should be positioned so the face of the fireplace will be flush with the face of the drywall on the walls. Protective metal strips are placed 2 in.(51 mm)under the Level the fireplace and shim as necessary. front of the fireplace and must extend beyond the front and sides of fireplace opening by 2 in.(51 mm). H. Protective Metal Hearth Strips Figure 3.13 Position the Protective Metal Hearth Strips WARNING!Risk of Fire!Protective metal hearth strips MUST be installed on combustible surfaces. DO Top piece must overlap bottom piece NOT cover metal strips with combustible materials. Sparks or embers may ignite flooring. Raised Platform 2 in. , — ' 1 in.(25 mm)min. WARNING!Risk of fire!High temperatures, sparks, (51 mm) _ - ' overlap embers or other burning material falling from the fireplace may ignite flooring or concealed combustible Floor surfaces. _<2 in. • Protective metal hearth strips MUST be installed. (51 mm) • Hearth extensions MUST be installed exactly as specified. Figure 3.14 Protect the Front of an Elevated Platform • Locate the two protective metal hearth strips measuring approximately 26 in.x 4 in.(660 mm x 102 mm)included with this fireplace. • Slide each metal strip 2 in. (51 mm) under front edge of fireplace. • Overlap strips in the middle of fireplace opening by 1 in. (25 mm) minimum. • Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in. (51 mm), Figure 3.13). • Protect the front of a platform elevated above the hearth extension with metal strips(not included with fireplace) per Figure 3.14. See Section 7 for hearth extension instructions. 14 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 F. Frame the Fireplace WARNING!Risk of Fire! Comply with all minimum clear- ances specified. NOTICE: Hearth extension design must be determined • 160 - A minimum 1 in. (25 mm) air clearance must before installation of fireplace. be maintained at the back and sides of the fireplace If the fireplace is placed on the floor the maximum height assembly. of a finished raised hearth is 7-5/8 in., if you want a • 180-A minimum 1 112 in. (38 mm) air clearance must higher raised hearth the fireplace must be placed on a be maintained at the back and sides of the fireplace platform, assembly. • Chimney sections at any level require a 2 in. (51 mm) Figure 3.12 shows a typical framing (using 2 x 4 lumber) minimum airspace clearance between the framing and of the fireplace, assuming combustible materials are chimney section. used.All required clearances to combustibles around the fireplace must be adhered to. See Figure 3.2.Any fram- WARNING!Risk of Fire! You must comply with all ing across the top of the fireplace must be above the level minimum airspace clearances to combustibles. DO NOT pack required air spaces with insulation or other materi- of the top standoffs. (No recess-above standoffs.) als. The finished cavity depth must be no less than: CAUTION!Risk ofCuts/Abrasions. Wear protectiveg loves • 160-28 in. (711 mm)from the finished backwall to the and safety glasses during installation. Sheet metal edges outside of front wall framing. are sharp. • 180-28 1/2 in. (724 mm)from the finished backwall to the outside of front wall framing. WARNING!Risk of Fire!Prevent contact with sagging, loose insulation. Framing must extend straight up all the way to the ceiling. . DO NOT install against vapor barriers or exposed DO NOT install header until the fireplace is in position. insulation. • Secure insulation and vapor barriers. • Provide minimum airspace clearances at the sides and back of the fireplace assembly. 2 in.(51 min.airspace clearance from chimney. NMI I T_ Fireplace must be set out 1/2 1n. 1/2 in. (13 mm)in front of Framing must be extended the face of the framing straight up,all the way to the (13 mm) material. ceiling. I Header MUST NOT be notched! Header will sit on I C=extra space needed for outside air connection. top of front stand If outside air duct has no bend,this dimension may be offs after fireplace \� reduced as long as minimum clearances are met. is installed. C B \`��...,A C Model A W (4"duct) 160 in. 451/2 28 8 mm 1156 711 203 180 in. 1 511/2 281/2 8 mm 1 1308 724 203 * If interior of chase will be drywalled,add the thickness to this measurement. Figure 3.12 Framing the Fireplace Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 13 D. Unpack the Fireplace (160 only) • 160 is shipped with refractory in place. • Remove packaging. • Remove shipping brackets as shown in Figure 3.11. Replace the screws removed from the fireplace. • Remove 160 from pallet and set aside. • Skip to F. Frame the Fireplace. E. Unpack the Fireplace (180 only) Figure 3.8 Removing the Screen Rods We recommend two installers for hearth stone and refrac- Remove hearth stone by removing three corrugated tory installation! shipping spacers (Figure 3.9). Lift hearth stone out of • Remove back refractory from outside of fireplace by fireplace. See Figure 3.10. bending tabs up and lifting refractory out of brackets. See Figure 3.5. All SMENJOHIMN NMI pl i 7 � Figure 3.5 Unpacking Back Refractory Figure 3.9 Shipping Spacers • Bend tabs back down out of the way. See Figure 3.6.Do not remove screws or brackets from fireplace.If brackets are removed, fill holes in outer shell with screws. • Repeat this process to remove side refractories. Fi ure 3.10 Lifting Out the Hearth Stone • Remove fireplace from pallet. Figure 3.6 Bending Refractory Shipping Tabs The fireplace is attached to pallet with two brackets on Back Down each side and rear of outer shell. See Figure 3.11. • Remove smoke shield by removing five screws. See Remove screws from bracket, pallet and fireplace. Figure 3.7. Smoke shield is located at top of fireplace Replace screws removed from fireplace. front. • Remove screens by removing screw from the end of each screen rod. See Figure 3.8. Smoke Shield ~ Skip Skip s ! R Remove these screws. _ Figure 3.7 Removing Smoke Shield Figure 3.11 Removing Ship ing Brackets 12 Heatilator• 160/180.4013-260 Installers Manual • Rev F • 09/23/13 C. Construct the Chase -� A chase is a vertical boxlike structure built to enclose the Round Termination Cap-- fireplace and/or its vent system. Vertical chimneys that run on the outside of a building must be installed inside a Storm Collar Metal Chase Top Chase. In cold climates, Hearth& Home Technologies recom- Ceiling mends that the chase be well insulated using batt type Firestop insulation between the joists. Construction of the chase may vary with the type of build- l ing.These instructions are not substitutes for the require- ® 21 , ments of local building codes. Local building codes MUST be checked. Chases should be constructed in the manner of all outside False Ceiling walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope Attic in any manner.All outer walls need to be insulated. Tabs Insulation Shield Building codes require false ceiling and ceiling firestops/ Ceiling Insulation in the attic shields at each floor of the chase or every 10 ft(3048 Firestop outside walls mm) of clear space to control spread of fire. of the chase 111gH, Kia�j I�isQ�a)I,: Walls, ceiling, base plate and cantilever floor at the first False Ceiling False Ceiling level of the chase should be insulated (see Figure 3.3.) Chimney Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home.Ad- ditionally, Hearth &Home Technologies recommends that Figure 3.3 Chase Assembly the inside surfaces be drywalled and taped (or the use of an equivalent method)for maximum air tightness. WARNING! Risk of Fire! You must maintain a minimum Holes and other openings should be caulked with high 2 in. (51 mm) air space clearance to insulation and other temperature caulk or stuffed with unfaced fiber glass materials surrounding the chimney system. insulation. • Insulation and other materials must be firmly secured to WARNING!You must install false ceilings and ceil- prevent accidental contact with chimney system. ing firestops at each floor of the chase or every 10 ft • The chase must be properly blocked to prevent blown (3.05 m) to control spread of fire. insulation or other combustibles from entering and making contact with fireplace or chimney. WARNING!Risk of Fire!DO NOT seal area between fire • Failure to prevent contact between insulation or other stop opening and chimney pipe except where they enter materials and chimney system may cause overheating the attic or leave the warm air envelope of the home (use and fire. 600°F sealant). Three examples of chase applications are shown in Fig- The chase is constructed using framing materials much ure 3.4. the same as the walls in your home.A variety of siding materials may be used including brick, stone, veneer 1. Fireplace and chimney enclosed in an exterior chase. brick, Or Standard siding materials. 2. Chimney offset through exterior wall and enclosed in chase. 3. Chase constructed on roof. • In constructing the chase, several factors must be All outside walls should be insulated. considered: - Maintain a 2 in. (51 mm) air space around the chimney. - The chase top must be constructed of non- combustible material. - In cold climates,a firestop spacer and attic insulation shield should be installed in an insulated false ceiling at the 8 ft. (2438 mm) level above the fireplace assembly.This reduces heat loss through the chase. - In cold climates, the walls of the chase should be t 2 3 insulated to the level of the false ceiling as shown in Figure 3.4 Chase Constructions Figure 3.3. This will help reduce heat loss from the home around the fireplace. Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09123/13 11 B. Clearances Minimum Clearances to Combustibles WARNING!Risk of Fire! WITHIN ENCLOSURE AREA You must comply with al/ minimum air space clearances Fireplace to backwall (160) 1 in. (25 mm) to combustibles as specified in Figure 3.2. DO NOT pack Fireplace to backwall (180) 1 112 in. (38 mm) required air spaces with insulation or other materials. Framing or finishing material used on the front of, or in Fireplace to sidewall (160) 1 in. (25 mm) front of, the fireplace closer than the minimums listed must Fireplace to sidewall (180) 1 1/2 in. (38 mm) be constucted entirely of non-combustible materials (i.e., Top standoffs to header 0 in. (0 mm) steel studs, concrete board, etc.). Failure to comply may cause fire. Door opening to sidewall 24 in. (610 mm) MANTEL Mantel minimum height 48 1/8 in. (1222 mm) Maximum mantel depth 12 in. (305 mm) Storm Collar `oo Roof Flashing Shaded areas represent --v­ F 2 in.(51 mm)min. air space clearance required around pipe 2 (attic) Attic Insulation Shield (insulation) `� (ceiling) Offset/Return(secured 2 in.(51 mm)min. with hanger straps) } <%, (ceiling) Ceiling Firestop Must have 2 in.(51 mm) minimum clearance r to header Adapter attached here(not shown) Note: Chimney air kit and 11-10 0 in.to level in./279-254 mm adapter are of standoffs not Shown, but are required In Canada. a Clearance to back& Q sides of appliance i 160-1 n.(25 mm) B 48 in. y 1219 180 180-1 1(2 in.(38 mm) 0 in. (except at nailing flanges E to floor where it is 1/2 in.[13 mm]) 0 U Figure 3.2 Clearances to Combustible Materials 10 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 +' Framing and Clearances A. Fireplace Dimensions zE 160 28-5/8 in. (727 mm) 14-3/8 in. (365 mm) 9-1/2 in. 27-1/2 in. (241 mm) (699 mm) i �--44-1/2 in. (1130 mm) i utsideAir 55-1/2 in. (1410 mm) 59-1/4 in. (effective height) Gas (150 mm) 49-1/8 in. nockou (1248 mm) Gas Knockout 49-5/8 in. 8-5/8 in. 28-1/2 in. (1260 mm) (724 mm) (219 mm) 8-5/8 in. 9-1/4 in. (219 mm) (235 mm) 9-5/8 in. 9-1/2 in. 7-5/8 in. 18-1/2 in. (244 mm) (241 mm) (194 mm) 36 in. (470 mm) (914 mm) 34-1/2 in. 180 (876 mm) 91/2in. 27-1/2 in. (241 mm) (6991 mm) i 50-1/2 in. � (1283 mm) 59-1/4 in. 55-1/2 in. Outside (1505 mm) (1410 mm) Air Gas 49 5/8 in. W(72i4 (Efective Height Gas Knockout (1260 mm) 2 in. Knockout mm)9-1/4 in. 49-1/8 in. (235 mm) (1248 mm) 8-5/8 in. 8-5/8 in. (219 mm) (219 mm) 9-5/8 in. 9-1/2 in. 7-5/8 1 42 in.--- _41 8-1/2 in. (244 mm) (241 mm) (194 mm) (1067 mm) (470 mm) Figure 3.1 Fireplace Dimensions Heatilator• 160/180•4013-260 Installers Manual • Rev F • 09/23/13 9 C. Tools and Supplies Needed E. Fireplace System Requirements Before beginning the installation be sure the following The Heatilator fireplace system requirements consist of tools and building supplies are available: the following: Reciprocating saw Framing material • Fireplace Pliers Non-combustible sealant - Refractory(included with fireplace) Firescreen (included with fireplace) Hammer Gloves - Hearth Extension Phillips screwdriver Framing square • Outside Air System Flat blade screwdriver Electric drill and bits - Air Inlet Hood (included with fireplace) Plumb line Safety glasses - Flex(required, sold separately) • Chimney System Level Tape measure - Chimney air kit(required in Canada,sold separately) 112-3/4 in. length, #6 or#8 self-drilling screws - Attic Insulation Shield (included with fireplace) Misc. screws and nails - Chimney termination cap(required, sold separately) - SLA10 adapter(required in Canada,sold separately) D. Inspect Fireplace and Components Non-combustible finish material WARNING!Risk of Fire and/or Explosion!Damaged parts could impair safe operation. DO NOT install dam- aged, incomplete or substitute components. Keep fire- place dry. • Inspect fireplace for damage. • Vent system components and doors are shipped in separate packages. • Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. 8 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 2. Locating Fireplace & Chimney Location of the fireplace and chimney will affect perfor- mance. • Install within the warm airspace enclosed by the building • Install the outside air kit with the intake facing prevailing envelope. This helps to produce more draft, especially winds during the heating season. during lighting and die-down of the fire. • Ensure adequate outdoor air for all combustion • Installing the fireplace in a basement is not recommended. appliances and exhaust equipment. • Penetrate the highest part of the roof. This minimizes • Ensure furnace and air conditioning return vents are not the effects of wind loading. located in the immediate vicinity of the fireplace. • Locate termination cap away from trees, adjacent • Avoid installing the fireplace near doors, walkways or structures, uneven roof lines and other obstructions. small isolated spaces. • Minimize the use of chimney offsets. • Recessed lighting should be a"sealed can"design. • Consider the fireplace location relative to floor and ceiling • Attic hatches weather stripped or sealed. and attic joists. • Attic mounted duct work and air handlerjoints and seams • Take into consideration the termination requirements in taped or sealed. Sections 4 and 5. Recommended Location: Recommended Location: • Above peak Above peak Inside heated space Marginal Location: Marginal Location: Wind loading possible Below peak Location NOT recommended: Not the highest point of the roof Wind loading possible w h• Location NOT recommended: Too close to tree Recommended: , Below adjacent structure Insulated exterior chase Lower roof line in cooler climates "� • Avoid outside wall Windward o 0 o O Leeward Multi-level Roofs Figure 2.3 Recommended Chimney Locations Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 7 B. Design and Installation Considerations Consideration should be given to these factors before deciding on a location. NOTICE: Check building codes prior to installation. NOTICE: In addition to these framing dimensions, also • Installation MUST comply with local, regional,state and reference the following section: national codes and regulations. • Clearances(Section 3). • Consult insurance carrier, local building inspector, fire NOTICE: officials or authorities having jurisdiction over restrictions, • Illustrations and photos reflect typical installations and installation inspection and permits. are FOR DESIGN PURPOSES ONLY • Before installing, determine the following: • Illustrations/diagrams are not drawn to scale. - Where the fireplace is to be installed. • Actual installation/appearance may vary due to individual - The vent system configuration to be used. design preference. - Gas supply piping. • Hearth&Home Technologies reserves the right to alter - Electrical wiring. its products. - Framing and finishing details. NOTICE: - Whether optional accessories - devices such as a 160-A minimum 1 in. air clearance at the back fan, wall switch or remote control-are desired. and a minimum 1 in. air clearance to the sides of 1. Selecting Fireplace Locations the fireplace assembly must be maintained. This fireplace may be used as a room divider, installed 180-A minimum 1 112 in. air clearance at the back along a wall, across a corner or used in an exterior chase. and a minimum 1 112 in. air clearance to the sides See Figure 2.2. of the fireplace assembly must be maintained Locating the fireplace in a basement, near frequently Chimney sections at any level require a 2 in. mini- opened doors, central heat outlets or returns, or other mum air space clearance between the framing locations of considerable air movement can affect the and chimney sections. performance. --- / Note:160-1 in.(25 mm) 180-1 1/2 in.(38 mm) F G minimum distance from sides E &back of fireplace to combustible materials. \ I Both-1/2 in.(13 mm) I.---A minimum at nailing flanges. \ Across a In an exterior H * 8 in.(203 mm)extra space chase or projecting included for outside air corner t ino a garage A connection. If outside air duct has no bend,this dimension may be reduced as long as minimum D \� clearances are met. Along a wall H A 1/2 in. (13 mm) B A all configurations 48 in.— 0 (1219 mm) G min. is H As a room divider Model A B c D E F G H 160 inches 45112 531/2 85 19 3/8 6 8 24 in.(610 mm) mm __LUL_ 1359 2159 1527 711 Minimum from FP opening to an inches 51112 591/2 92 3/4 46 318 211/2 65 518 281/2 Igo perpendicular wall. mm 1308 115111 2356. 1178 546 1667 724 Figure 2.2 Fireplace Locations 6 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 2 Getting Started A. Typical Fireplace System Additional lateral support for chimney above roof(or enclosed in chase) if needed �_--Termination cap Storm Collar Non-combustible roof flashing maintains minimum clearance Chimney penetrates roof around chimney preferably without affecting roof rafters Support straps on rafter support chimney Offset& Return (with hanger straps) Ceiling firestop Attic insulation shield on floor of attic must be used here to keep insulation away from chimney Chimney system if attic is insulated Framing headed off Combustible framing/head r in ceiling joists on top of V-shaped standc Enclosed space above and around fireplace Chimney Air Kit Required in Mantel and surround Canada. Outlet must be no less than 4 ft. ° (1.22 m)off Decorative facing ground level. and trim Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 5 1 Product Specific & Important Safety Information A. Fireplace Certification B. Non-Combustible Materials This fireplace system has been tested and listed in accor- Materials which will not ignite and burn, composed of dance with UL 127 and ULC-S610 standards by Under- any combination of the following: writers Laboratories Inc.for installation and operation in - Steel - Iron the United States and Canada. - Brick - Tile - Concrete - Slate This fireplace may be installed in sleeping rooms EX- - Glass - Plasters CEPT in manufactured homes. If installed with a gas log Materials reported as passing ASTM E 136, Standard set, provisions for the National Fuel Gas Code must be Test Method for Behavior of Metals,in a Vertical Tube met. Furnace at 750°C This fireplace has been tested and listed for use with the optional components specified in this manual.These C. Combustible Materials optional components may be purchased separately and Materials made of or surfaced with any of the following installed at a later date.An outside air kit, gas insert, gas materials: log set or gas log-lighter should be installed at the time of - Wood - Compressed paper fireplace installation. - Plant fibers - Plastic Heatilator is a registered trademark of Hearth& Home - Plywood/OSB - Sheet rock(drywall) Technologies. Any material that can ignite and burn; flame proofed or not, plastered or un-plastered WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and agency listing will be voided by the following actions. DO NOT • install or operate damaged fireplace • modify fireplace • install other than as instructed by Hearth & Home Technologies • operate the fireplace without fully assembling all components • overfire • install unvented gas log set • install any component not approved by Hearth &Home Technologies • install parts or components not Listed or approved Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. 4 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 ATTENTION INSTALLER: Follow this Standard Work Checklist This standard work checklist is to be used by the installer in conjuction with,not instead of,the instructions contained in this installation manual. Customer: Date Installed: Lot/Address Location of Fireplace: Installer: Model(circle one): 160 180 Dealer/Distributor Phone# Serial#: WARNING!Risk of Fire or Explosion! Failure to install fireplace acording to these instructions can lead to a fire or explosion. Fireplace Install YES IF NO,WHY? Verified that the chase is insulated and sealed.(Pg.11) Verified clearances to combustibles.(Pg. 10) Fireplace is leveled and secured. (Pg.14) Protective hearth strips installed per manual requirements.(Pg. 14) Hearth extension size/height decided.(Pg.29) Outside air kit installed.(Pg. 15) Chimnev Section 4&5(Pg.16) Chimney configuration complies with diagrams. Chimney installed,locked and secured in place with proper clearance. Chimney air kit installed. Firestops installed. Attic insulation shield installed. Roof flashing installed. Termination installed. Shrouds Section 6(Pg.26) Shroud is installed properly per instructions. Finishing Section 7(Pg.28) Combustible materials not installed in non-combustible areas. Verified all clearances meet installation manual requirements. Mantels and wall projections comply with installation manual requirements. Hearth extension installed per manual requirements. Fireplace Setup Section 8(Pg.35) All packaging and protective materials removed. Molded brick panels installed correctly. Grate is properly installed. Firescreen installed properly. Optional doors properly installed. Manual bag and all of its contents are removed from the fireplace and given to the party responsible for use and operation. Hearth&Home Technologies recommends the following: •Photographing the installation and copying this checklist for your file. •That this checklist remain visible at all times on the fireplace until the installation is complete. Comments: Further description of the issues,who is responsible(Installer/Builder/Other Trades,etc.)and corrective action needed: Comments communicated to party responsible by on (Builder/Gen.Contractor) (Installer) (Date) Heatilator• 1601180 •4013-260 Installers Manual • Rev F • 09/23/13 3 t Safety Alert Key: • DANGER!Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING!Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION!Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE.Indicates practices which may cause damage to the fireplace or to property. Table of Contents 1 Product Specific &Important Safety Information 6 Shrouds A. Fireplace Certification 4 A. Radiation Shield 26 B. Non-Combustible Materials 4 B. Field Constructed Shrouds 26 C. Combustible Materials 4 1. Open Top Shroud 26 2 Getting Started 2. Mailbox Style Shroud 27 A. Typical Fireplace System 5 3. Roofed Style Shroud 27 B. Design and Installation Considerations 6 7 Finishing 1. Selecting Fireplace Locations 6 A. Finishing Material 28 2. Locating Fireplace&Chimney 7 B. Hearth Extension, Building and Finishing 29 C. Tools and Supplies Needed 8 1. Fireplace Installed Flush on the Floor D. Inspect Fireplace and Components 8 and Hearth Extension Raised to Bottom E. Fireplace System Requirements 8 of Firebox Opening 30 3 Framing and Clearances 2. Raised Hearth Extension and Raised Fireplace 31 A. Fireplace Dimensions g 3. Fireplace Opening and Hearth Extension Flush B. Clearances 10 with the Floor 32 Minimum Clearances to Combustibles 10 C. Non-Combustible Sealant Material 32 C. Construct the Chase 11 D. Sidewalls/Surrounds 33 D. Unpack the Fireplace(160 only) 12 E. Mantel and Wall Projections 34 E. Unpack the Fireplace(180 only) 12 8 Fireplace Setup F. Frame the Fireplace 13 A. Gas Log/Lighter Provision 35 G. Secure and Level the Fireplace 14 B. Wood Burning Inserts 35 H. Protective Metal Hearth Strips 14 C. Install the Refractory(180 only) 36 loo. I. Outside Air Kit 15 9 Reference Materials 4 Chimney and Termination Requirements A. Chimney Components 37 A. Chimney Requirements 16 B. Optional Components 40 B. Offsets/Returns 17 C. Termination Requirements 18 5 Chimney Installation A. Typical Chimney System 19 B. Assemble Chimney Sections 20 C. Install Chimney Air Kit 20 D. Secure Offset/Return 21 E. Install Ceiling Firestops 21 F. Install Attic Insulation Shield 22 G. Roof Penetration 23 H. Install Chase/Chase Top 23 I. Termination Cap Requirements 24 J. Install Termination Cap 24 2 Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 - t 7 Installation Manual Installation and Fireplace Setup INSTALLER: Leave this manual with party responsible for use and operation. OWNER: Retain this manual for future reference. NOTICE: DO NOT discard this manual! ®WARNING: If the information in these instructions is not followed exactly,a fire 1N eatilator or explosion may result causing property Thefirst name infireplaces damage, personal injury, or death. Model(s): • DO NOT store or use gasoline or other flam- mable vapors and liquids in the vicinity of this 160 U or any other appliance. C L US DO NOT overtire. Overfiring will void your X80 warranty. LISTEDComply with all minimum clearances to com- bustibles as specified. Failure to comply may cause house fire. a e. A WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass • Keep children away o CAREFULLY SUPERVISE children in same room as fireplace. • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. • Keep clothing, furniture, draperies and other flammable WOODBURNING FIREPLACE materials away. Installation and service of this fireplace should be k A WARNING p°�9 performed by qualified personnel. Hearth&Home r F Fire Risk. g Technologies recommends NFI certified profes- sionals, or technicians supervised by an For use with solid wood fuel only. 'aSr, NFI certified professional. W hd,n r„ Other fuels may overfire and generate `°'`°'-`W,i.9 poisonous gases(i.e. carbon monoxide). Heatilator• 160/180 •4013-260 Installers Manual • Rev F • 09/23/13 1 Job:(350048)/MODERN PRAIRIE COTTAGE/H-4 HIP THIS DWG.PREPARED BY THE ALPINE JOB DESIGNER PROGRAM FROM TRUSS MFR'S LAYOUT Top chord 2x4 SPF(S)21 00f-1.BE:T2,T3 2x4 SPF(S)1650f-1.5E: 90 mph wind,23.00 ft mean hgt,ASCE 7-02,CLOSED bldg,not located within 4.50 ft from roof edge,CAT If,EXP B,wind TC Bot chord 2x4 SPF(S)1650f-1.5E DL=3.5 psf,wind BC DL=5.0 psf. Webs 2x4 SPF(S)#2:W1,W11 2x6 SPF(S)#2: :W3,W9 2x4 SPF Stud: Wind reactions based on MWFRS pressures. In lieu of structural panels use puffins to brace all flat TC(M 24"OC. (A)Continuous lateral bracing equally spaced on member. Deflection meets U240 live and L/180 total load. Truss design per IRC sect.R802.10.2.10.00 psf non-concurrent bottom chord live load applied per ANSI/TPI 1. Plates sized for a minimum of 2.40 sq.in./piece. Truss designed for unbalanced snow load using 0.00/1.50 windwardAeeward factors,based on Pg=50.00 psf,Ct=1.10, Ce=1.00,CAT If&Pf=38.50 psf. MWFRS loads based on trusses located at least 11.50 ft.from roof edge. T3 15' 4' 15' =M O(SRS) =6X DT-111 T2 12 6 F,—,- � 3X 3X6 6 4X4 80 60 W3 (A) (A) 06X � W9 6X8 i9 � =3X4(6 ) =3X4( 1 2 1114 4 — _ — 30'.4_. ©,v 21, 11141 42 .1 34' R=2420# U=33# RL=109/-109# W=5"8 R=2420# U=33# W=5"8 (Rigid Surface) (Rigid Surface) LEFT JIG=17' RIGHT JIG=17' TAG= T4 SEQ= 387004 PLT.TYP.-WAVE DESIGN CRIT=IRC20MP1-2002FT/RT=20%(0%)/10(0) QTY=2 TOTAL=2 REV. 9.04.03.1203.05 SCALE=0.1875 This is a preliminary drawing that can be used TC LL 50.Opsf REF only for trusses fabricated by S.R.Sloan,lnc. TC DL 10.Opsf DATE 12-05-2013 It S. R. LOAN INC represents loading,span and pitch. BC DL 10. sf DRWG S.R.S Sloan,lnc.reserves the right to adjust P materials and design at the time of production. BC LL 0.0 sf TN The structural integrity will not be ROOF&FLOOR TRUSSES CUSTOM STAIRS&STAIR PARTS compromised.Sealed drawings will be TOT. LD. 70.Opsf O/A LEN. 34 WHITESBORO,NY ORWIGSBURG,PA furnished upon request. DUR.FAC. 1.15 JOB#:350048 8111 Halsey Rd Po Box 560 1-800-368-7562 Wh@esboro,NY 13492 New Hartford,NY 13413 Fax(315)736-7740 SPACING 24.0" ITYPE HIPS , e-i /2d ,, a-7 -- a--rr•--t►1T't/}1t P1Ki LLD WEB BRACE SUBSTITUTION T—BRACING THIS DETAIL IS TO BE USED WHEN CONTINUOUS LATERAL BRACING (CLB) OR T—BRACE IS SPECIFIED ON A TRUSS DESIGN BUT AN ALTERNATIVE WEB T—BRACING: OR BRACING METHOD IS DESIRED. L—BRACE APPLY TO EITHER SIDE OF WEB NARROW FACE. ATTACH WITH 10d BOX OR GUN (0.128"x 3.",MIN) NAILS. NOTES: AT 6" O.C. \�\ BRACE IS A ���OF THIS DETAIL IS ONLY APPLICABLE FOR CHANGING THE SPECIFIED MIN MEMBER LEE BE o NGT H WEB R H � \ CLB SHOWN ON SINGLE PLY SEALED DESIGNS TO T—BRACING OR SCAB / BRACING. ALTERNATIVE BRACING SPECIFIED IN CHART BELOW MAY BE CONSERVATIVE. /FOR MINIMUM ALTERNATIVE BRACING, RE—RUN DESIGN WITH APPROPRIATE L— BRACING. — T—BRACE L—BRACE WEB MEMBER SPECIFIED CLB ALTERNATIVE BRACING SCAB BRACING: SIZE BRACING T OR L—BRACE SCAB BRACE 2X3 OR 2X4 1 ROW 2X4 1-2X4 APPLY SCAB(S) TO WIDE FACE OF WEB, 2X3 OR 2X4 2 ROWS 2X6 2-2X4 NO MORE THAN (1) SCAB PER FACE. ATTACH WITH JOd BOX OR GUN 2X6 I ROW 2X4 1-2X6 (0.128'x 3.".MIN) NAILS. 2X6 2 ROWS 2X6 2-2X4(*) AT 6" 0.C, 2X8 1 ROW 2X6 1-2X8 BRACE. IS A MINIMUM I 2X8 2 ROWS 2X6 2-2X6(*) 80% OF WEB MEMBER LENGTH SCAB BRACE T—BRACE, L—BRACE AND SCAB BRACE I'0 BE SAME SPECIES AND GRADE OR BETTER THAN WEB MEMBER UNLESS SPECIFIED OTHERWISE ON ENGINEER'S SEALED DESIGN. (*) CENTER SCAB ON WIDE FACE OF WEB. APPLY (1) SCAB TO EACH FACE OF WEB. OF "WARNING""READ AND FOLLOW ALL NOTES ON THIS SHEET! .� LL PSF REF CLB SUBST. s Tru e requi extreme c fabricating.n fab handling,shipping, installing and bracing. Refer to a BCSI (BUilding Camp...nt Safety Information,by TPI and WTCA) for safety practices prior to perfotn t these functions. Installers shall provide temporary bracing per BCSL Unless noted otherwise,top TC DL PSF DATE 1/1/09 shall have properly attached structural panels and bottom chord shall have property attached n ceiling. Locations shown for permanent lateral restraint of web.shall have br—mg mataued per a �.= 1°'t] � � (n BC DL PSF DRWG BRCLBSUB0109 sections B3&87. See this job's general notes page for more information. t++11 R /'�G ""IMPORTANT'" FURNISH COPY OF THIS DESIGN TO INSTALLATION CONTRACTOR. PNO. 45FQ5 BC LL PSF ITW Building ComponenLs Group Inc. (ITWBCG)shall not be responsible for any deviation from this desk Building Components Group lne. any failure La build the truss in ronformance with TPI,or fabricating,handling, shipping,installing e " ` Vi bracing F trusses. ITWBCG connector plates are made of 20/16/I6GA (W.H/S/K)ASTM A653 grade 37j4 Ay" `tk/ TOT LD. PSF (K/W/H,S)galy. steel. Apply plates to each face of truss, positioned as shown above and on Joint Detail ( pp 'JAI seal on this drawing or cover page indicates acceptance and professional engineering responsibility solely ��V��'JAI for the truss component design shown. The s 'Lability and use of this component for any building is the 12!26/2013 DUR' FAC' esponsibility of'he Building Designer par ANST/TPI 1 Sao. 2. ITW-BCG. www.iLwbcgcom',TPI.www.tpinst—ho:WTCA:—w.ebcindustry.—no, ICC:www.�ccsafe—if SPACING Earth City,M0 63045 THIS DWG PREPARED FROM COMPUTER INPUT (LOADS 6 DIMENSIONS) SUBMITTED BY TRUSS MFR. (350048--MODERN PRAIRIE COTTAG - T-1 COMN) Top chord 2x4 SPF S 1650f-1.5E THE DRAWING IS FOR REPAIR INFORMATION ONLY OF A PREVIOUSLY ENGINEERED Bot chord 2x4 SPF�S� 1650f-1.5E DESIGN. SEE ORIGINAL DRAWING FOR TRUSS DESIGN INFORMATION NOT SHOWN Webs 2x4 SPF Stud :W4, W5, W6 2x4 SPF(S) #2: ON THIS DRAWING. (a) Continuous lateral bracing equally spaced on member. Re air Specifications: (2� Concentrated loads added to the truss from the adjacent Special loads H-4 truss that was headered off as stated(*). ------(Lumber Dur.Fac.=1.15 / Plate Dur.Fac.=1.15) TC- From 122 pif at 0.00 to 122 plf at 17.00 (W7,W10) New 2x4 SPF Stud or better members. TC- From 122 plf at 17.00 to 122 plf at 34.00 Scribe to cut for tight fit. Attach to Truss as shown. BC- From 20 plf at 0.00 to 20 pif at 10.42 BC- From 60 pif at 10.42 to 60 pif at 12.92 Fasten members using 3/4" 48/24 APA Rated sheathing BC- From 20 pif at 12.92 to 20 pif at 21.17 nailed to both faces of truss. Size gussets as shown. BC- From 60 pif at 21.17 to 60 plf at 23.58 Use 8d Box or Gun nails (0.113"x2.5" or 0.120"x2.875") BC- From 20 pif at 23.58 to 20 pif at 34.00 2 rows 6 3" o•c.NaII into all members contacted by gussets. BC- 36.00 lb Conc. Load at 22.96* Gussets may be notched for the hangers as necessary. BC- 840.00 lb Conc. Load at 24.37* [1] Attach 4' 2x4 SPF #1/#2 or better scab to both faces of the truss as shown with 10d Box or Gun nails (0.128"x3.0") 2 rows 0 3" OC. Place the scabs as shown. 18"X18" 6 F- -1 6 Gussets 48"X60" (a) (a) Gussets W 18"X18" 0-6-0 0-6-0 (a) Gussets 1 -L [1] [1] T 40 � 12'X24" 36 I'f Gussets -0-cl,J R=2740 U=67 W=5.5" (5.5" min.) L12-0-0-J RL=124/-124 R=3173 U=91 W=5.5" (5.5" min.) 17-0-0 I 17-0-0 nr 34-0-0 Over 2 Supp N` Design Crit: CUSTOM/TPI-2002(STD) PLT TYP. 20 Gauge HS,Wave FT/RT=2096(096)/10(0) �. 0 :6 MA/-/1/-/-/-/F Scale =.25"/Ft.1. S.R.Sloan 500-366-7562 TRUSS REPAIR , TC LL 50.0 PSF REF R219-- 95391 P.O.Box 560,New Hartford NY 13413 IL' TR UCTU RILL DAMAGED TRUSSES MIST DE CAREFULLY EVALUATED TO DETERMINE THE EXTENT OF DAMAGE (� c TC DL 10.0 PSF DATE 12/11/13 AND THE FEASIBILITY OF REPAIR. IN SOME CASES THE PRUDENT SOLUTION IS TO SCRAP No. `R t 5Vv V THE DAMAGED TRUSSES AND REBUILD. INTERNAL WOOD FIBER DAMAGE AND EXCESSIVE �'OT f� ` Q BC DL 10.0 PSF DRW MOUSR219 13345002 CONNECTOR STRESS FROM BENDING OR SHOCK CANNOT BE READILY DETECTED. THEREFORE, `�'() ��rr �`•�� IT IS VITAL THAT THE TRUSS FABRICATOR AND BUILDING CONTRACTOR CONSIDER THE �,t BC LL 0.0 PSF MO-ENG JY/BAF ALP 1 N E CAUSE OF THE DAMAGE IN THEIR DECISION WHETHER TO REPAIR OR REBUILD. �(,� L 12/26/2013 TOT.LD. 70.0 PSF REV REPAIR WORK SHOWN ON THIS DRAWING APPLIES ONLY TO THOSE SECTIONS OF THE TRUSS BuildinpComponenteGrcup,Inc. REPORTED BY THE TRUSS MANUFACTURER TO HAVE BEEN DAMAGED. A QUALIFIED THIRD PARTY OUR.FAC. 1.15 FROM TN tll City, 63045 INSPECTOR SHALL CHECK TRUSSES TO DETERMINE THE EXTENT OF ANY FURTHER DAMAGE, IF ANY, )i.8[ �, AND VERIFY THAT REPAIRS HAVE BEEN PERFORMED AS INDICATED ON THIS DRAWING. SPAC I NG 24.0" J REF- 1 V232 1 9_Z01 THIS DWG PREPARED FROM COMPUTER INPUT (LOADS &DIMENSIONS) SUBMITTED BY TRUSS MFR. (350048--MODERN PRAIRIE COTTAG - H-3 HIP) Top chord 2x4 SPF(S) 1650f-1.5E THE DRAWING IS FOR REPAIR INFORMATION ONLY OF A PREVIOUSLY ENGINEERED Bot chord 2x4 SPF S) 1650f-1.5E DESIGN. SEE ORIGINAL DRAWING FOR TRUSS DESIGN INFORMATION NOT SHOWN Webs 2x4 SPF Stud :W1, W15 2x6 SPF(S) #2: ON THIS DRAWING. :W5, W7, W8, W10 2x4 SPF(S) #2: Re air Specifications: Truss designed for unbalanced snow load using 0.00/1.50 windward/leeward (2� Concentrated loads added to the truss from the adjacent factors, based on Pg=50.00 psf, Ct=1.10, Ce=1.00, CAT 11 & Pf=38.50 psf. H-4 truss that was headered off as stated(*). (a) Continuous lateral bracing equally spaced on member. (W3,W11,W13) New 2x4 SPF Stud or better members. Scribe to cut for tight fit. Attach to Truss as shown. Special loads ------(Lumber Dur.Fac.=1.15 / Plate Dur.Fac.=1.15) Fasten members using 3/4" 48/24 APA Rated sheathing TC- From 122 plf at 0.00 to 122 plf at 13.00 nailed to both faces of truss. Size gussets as shown. TC- From 122 pif at 13.00 to 122 plf at 21.00 Use 8d Box or Gun nails (0.113"x2.5" or 0.120"x2.875") TC- From 122 plf at 21.00 to 122 plf at 34.00 2 rows 0 3" o.c.NaII into all members contacted by gussets. BC- From 20 plf at 0.00 to 20 plf at 15.58 Gussets may be notched for the hangers as necessary. BC- From 60 plf at 15.58 to 60 plf at 18.50 BC- From 20 plf at 18.50 to 20 plf at 34.00 BC- 36.00 lb Conc. Load at 22.95* BC- 840.00 lb Conc. Load at 24.38* 18"X24" 6 r- Gu sets 18"X36" 18"X36" Gussets 6 Gussets (a) W3 W1 0-6-0 11 0-61-0 18'X24" 136 fo 2"X18" 18"X24" Gussets �7 Gus sets W Gussets -0-031 I.2-0-031 13-0-0 I 8-0-0 13-0-0 _I 34-0-0 Over 2 Supports R=2699 U=60 W=5.5" (5.5" min.) R=3134 U=82 W=5.5" (5.5" min.) RL=94/-94 OF Design Crit: CUSTOM/TPI-2002(STI) J PLT TYP. 20 Gau a HS,Wave FT/RT=20%(O%)/10(0) ,/ . :2 MA/-/1/-/-/-/F Scale =.25"/Ft. S.R Sloan 800-366-7562 TRUSS REPAIR TC LL 50.0 PSF REF R219-- 95389 P.O.Box 560,New Hartford NY 13413 { �t DAMAGED TRUSSES MUST BE CAREFULLY EVALUATED TO DETERMINE THE EXTENT OF DAMAGE � a i9 LJrT!'I ' n L (A TC DL 10.0 PSF DATE 12/11/13 AND THE FEASIBILITY OF REPAIR. IN SOME CASES THE PRUDENT SOLUTION IS TO SCRAP No. 45606 THE DAMAGED TRUSSES AND REBUILD. INTERNAL WOOD FIBER DAMAGE AND EXCESSIVE ,� 7 BC DL 10.0 PSF DRW MOUSR219 13345003 CONNECTOR STRESS FROM BENDING OR SHOCK CANNOT BE READILY DETECTED. THEREFORE, ALP I N E IT IS VITAL THAT THE TRUSS FABRICATOR AND BUILDING CONTRACTOR CONSIDER THE 1`C7/ £GPS 7(;R��t�' BC LL 0.0 PSF MO-ENG JY/BAF CAUSE OF THE DAMAGE IN THEIR DECISION WHETHER TO REPAIR OR REBUILD. Al- �/' TOT.LD. 70.0 PSF REV REPAIR WORK SHOWN ON THIS DRAWING APPLIES ONLY TO THOSE SECTIONS OF THE TRUSS 12/26/2013 Building Components Group,Inc. REPORTED BY THE TRUSS MANUFACTURER TO HAVE BEEN DAMAGED. A QUALIFIED THIRD PARTY DUR.FAC. 1 .15 FROM TN Earth City, 63045 INSPECTOR SHALL CHECK TRUSSES TO DETERMINE THE EXTENT OF ANY FURTHER DAMAGE, IF ANY, fY> AND VERIFY THAT REPAIRS HAVE BEEN PERFORMED AS INDICATED ON THIS DRAWING. SPAC I NG 24.0" J REF- 1 V2321 9_ZO1 THIS ON PREPARED FROM COMPUTER INPUT (LOADS &DIMENSIONS) SUBMITTED BY TRUSS MFR. (350048--MODERN PRAIRIE COTTAG - H-4 HIP) Top chord 2x4 SPF(S) 2100f-1.8E :T2, T3 2x4 SPF(S) 1650f-1.5E: Repair Specifications: Bot chord 2x4 SPF(S) 1650f-1.5E 17" Wide section removed from the bottom chord and header Webs 2x4 SPF(S) #2 :W1, W13 2x6 SPF(S) #2: the ends of the removed section to the adjacent T-1 and H-3 :W3, W5, W10, W11 2x4 SPF Stud: trusses. (a) Continuous lateral bracing equally spaced on member. (W5,W10,W11) New 2x4 SPF Stud or better members. Scribe to cut for tight fit. Attach to Truss as shown. THE DRAWING IS FOR REPAIR INFORMATION ONLY OF A PREVIOUSLY ENGINEERED DESIGN. SEE ORIGINAL DRAWING FOR TRUSS DESIGN INFORMATION NOT SHOWN Fasten members using 3/4" 48/24 APA Rated sheathing ON THIS DRAWING. nailed to both faces of truss. Size gussets as shown. Use 8d Box or Gun nails (0.113"x2.5" or 0.120"x2.875") 2 rows 0 3" o.c.NaiI into all members contacted by gussets. Gussets may be notched for the hangers as necessary. 12"X12" Gussets 24"X30" Gussets 6 W5 6 (a) 10 W11 0-66-0 0-61-0 16"X16" 24"X24" L,2-0-0,J Gussets 1-5-0 Gussets L,2-0-0_j 9-7-B -I 15-0-0 1 4-0-0 I 15-0-0 _I 34-0-0 Over 4 Supports R=2116 U=32 W=5.5" (5.5" min.) R=1680 U=28 R=1242 U=25 W=5.5" RL=109/-109 R=72 U=0 OF bq =H1 H=H2 Design Crit: CUSTOM/TPI-2002(STD) PLT TYP. 20 G auge HS,Wave FT/RT=20%(0%)/10(0) .l :2 MA/-/1/-/-/-/F Scale =.25"/Ft. S.R.Sloan 800-366-7562 TRUSS REPAIR 1R -� TC LL 50.0 PSF REF R219-- 84362 P.O.Box 560,New Hartford IVY 13413 I� $ R UCTU RILL TC DL 10.0 PSF DATE 12/26/13 DAMAGED TRUSSES MUST BE CAREFULLY EVALUATED TO DETERMINE THE EXTENT OF DAMAGE AND THE FEASIBILITY OF REPAIR. IN SOME CASES THE PRUDENT SOLUTION IS TO SCRAP No 45 06 THE DAMAGED TRUSSES AND REBUILD. INTERNAL NOW FIBER DAMAGE AND EXCESSIVE BC DL 10.0 PSF DRW MOUSR219 13360001 OD CONNECTOR STRESS FROM BENDING OR SHOCK CANNOT BE READILY DETECTED.THEREFORE, i IT IS VITAL THAT THE TRUSS FABRICATOR AND BUILDING CONTRACTOR CONSIDER THE f Glr,T0L� BC LL 0.0 PSF MO-ENG BAF/BAF ALP I N E CAUSE OF THE DAMAGE IN THEIR DECISION WHETHER TO REPAIR OR REBUILD. JO" tt/! 12!26/2013 TOT.LD. 70.0 PSF REV REPAIR WORK SHOWN ON THIS DRAWING APPLIES ONLY TO THOSE SECTIONS OF THE TRUSS BulldinaCompOnenh Group,In O. REPORTED BY THE TRUSS MANUFACTURER TO HAVE BEEN DAMAGED. A QUALIFIED THIRD PARTY OUR.FAC. 1 .15 FROM TN 81t11 Cl M0 63045 INSPECTOR SHALL CHECK TRUSSES TO DETERMINE THE EXTENT OF ANY FURTHER DAMAGE, IF ANY, E City, AND VERIFY THAT REPAIRS HAVE BEEN PERFORMED AS INDICATED ON THIS DRAWING. SPAC I NG 24.0" J REF- 1 V232 1 9_ZO1 ITW Building Components Group, Inc OF ��,• 13389 Lakefront Drive Earth City,MO 63045 (314)3449121 ;•L' Page 1 of 1 Document ID:1V23219-Z0126095544 ��• ' �o5b., STRUCTURAL ` Truss Fabricator: S.R. Sloan No.45646 Job Identification: 350048--MODERN PRAIRIE COTTAO Model Code: �{h._� Truss Criteria: CUSTOM/TPI-2002(STD) Engineering Software: Alpine proprietary truss analysis software. Version 13.01. Truss Design Loads: Roof - 70 PSF @ 1.15 Duration Floor - N/A Wind - 90 MPH (ASCE 7-02-Closed) Notes: 1. Determination as to the suitability of these truss conponents for the structure is the ddresponsibility of the building�� designer/engineer of 2. dsCOSXoie ondat�ac6edndAawings; ehe°drawingCnumer i s p�e�e�dedB6y: MOUSR219 Submitted by BAF 09:55:33 12-26-2013 Reviewer: JY Robert H.Keim Revised Trusses # Ref Description Drawin # Date 1 84362--H-4 HIP 13360001 12/26/13 2 95389-4-3 HIP 13345003 12/11/13 3 95391--T-1 COON 13345002 12/11/13 4 95390-4-4 HIP 13345001 12/11/13 ITW Building Components Group, Inc o� 13389 Lakefront Drive Earth City,MO 63045 (314)344-9121 LL Page 1 of 1 Document ID:IV23219-ZOI 26095544 C �' xlm+] STRUCTURAL `1 S.R. Sloan No.45606 Truss Fabricator: -+,��, Transmitted From: F�t+lcFF'�a% Job Identification: 350048--MODERN PRAIRIE COTTAG Model Code: Truss Criteria: CUSTON/TPI-2002(STD) Engineering software: Alpine proprietary truss analysis software. Version 13.01. Truss Design Loads: Roof - 70 PSF ! 1.15 Duration Floor - N/A Wind - 90 MPH (ASCE 7-02-Closed) Notes: 1. Determination as to the suitability of these truss components for the structure is the responsibility of the building designer/engineer of record, as defined in ANSI/TPI 1 2. As shown on attached drawings; the drawing number is preceded by: BOUSR219 Robert H.Keim Details: BRCLBSUB- Submitted by BAF 09:55:33 12-26-2013 Reviewer: JY $$ # Ref Description Drawin # Date 1 84362--H-4 HIP 13360001 12/26/13 2 95389--H-3 HIP 13345003 12/11/13 3 95391--T-1 COIN 13345002 12/11/13 4 95390--H-4 HIP 13345001 12/11/13 nV-