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31A-324 (4) HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 2. Provide incidental galvanized steel clip anchors. C. Seal Compound: At "poke-through" openings, apply "Firecode" seal compound as manufactured by USG Interiors, Inc., or approved equal, over Thermafiber fire safing. D. Preparation 1. At all fire rated assemblies, prepare all penetrations for pipes. E. Application 1. Install approved fire safing insulation of proper size leaving no voids. Compress and friction fit fire safing and use attachment clips where necessary. 2. Seal completely around all openings and over the fire safing insulation with sealing compound. END OF SECTION 16100 ELECTRICAL 16100- 15 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 3.06 TESTING A. Balancing Loads: 1. Circuits shall be connected to the panelboards so that the total load is distributed equally between each line and neutral to within ten percent. Branch circuits shall be balanced on their own panelboards, and feeder loads balanced on the main distribution panel. Reasonable load testing shall be arranged for verification if requested by the Public Works Department. B. Transformer Quality Control 1. Inspect and test in accordance with NETA ATS,except Section 4. 2. Perform inspections and tests listed in NETA ATS, Section 7.2. Include the following optional tests: a. Power factor or dissipation-factor tests. b. Winding-resistance tests for each winding at [nominal] [final] tap setting. C. Individual excitation current tests on each phase. d. Insulating liquid specific gravity, power factor, water content, dissolved gas, and total combustible gas. 3.07 FIRE SAFING A. Work Included: Provide labor, materials, and equipment necessary to complete the work including,but not limited to the following: 1. Fire safing at all penetrations through fire barriers. 2. Fire safing at all penetrations through smoke barriers. 3. Extent of fire and smoke barriers as indicated on the Architectural Drawings. 4. Fire safing at all penetrations through floors, shafts, corridor walls, stairway walls, mechanical rooms, electrical rooms, vaults, storage rooms, kitchen, machine rooms, outdoor storage rooms, and receiving rooms. B. Safing Insulation 1. Fire safing insulation shall be Thermafiber as manufactured by USG Interiors, Inc. or Architect-Engineer approved equal, 4" minimum thickness by the required full length and width, or as indicated on the Drawings. ELECTRICAL 16100- 14 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts junction boxes shall be double locknut and bushing, using insulated bushings on conduit 1-1/4" or larger. Grounding bushings shall be provided at all panel connections. D. Conduit connections to motor frames shall have minimum of 18" of flexible steel conduit to eliminate vibrations and noise being transferred to other parts of the building, with cable jumper across greenfield and fittings. This flexible conduit shall also be installed at ceiling mounted lighting fixtures to facilitate alignment of fixtures. 3.04 OUTLET AND JUNCTION BOXES A. Receptacle boxes, unless otherwise noted, shall be approximately 18" above finished floor, aligned above or below closest block course, except at locations where wall mounted equipment precludes this mounting height. At such locations, receptacle height shall be as directed by the Architect. Switch outlets shall be 48" above finished floor, unless aligned above or below closest block course. The Electrical Contractor shall check with the Architectural and Structural Plans for interferences. B. Junction and outlet boxes, where exposed to the weather and wet locations, shall be of the threaded hub type and provided with watertight screw-on cover and gasket. C. Pull boxes shall be adequate size to accommodate the conductors installed therein without excessive bending of the conductors, which would damage the conductor insulation. D. All outlet boxes installed in masonry shall be so set that their outer edges are 1/4" back of finished surface. E. Outlet boxes shall not be supported by the conduit. Suitable means shall be provided to support the outlet box to take the weight of the fixture. F. Fixture outlet boxes used as junction boxes or outlets not used, shall be provided with covers. 3.05 EQUIPMENT INSTALLATION A. All equipment furnished under this Section shall be installed in accordance with its manufacturer's printed installation instructions, whether so shown on the Drawings or not, and all labor and materials required to accomplish this shall be furnished by the Electrical Contractor and be included in his bid. ELECTRICAL 16100- 13 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts runs of feeders, mains, and branches are not necessarily to be made exactly as shown on the plans. The exact locations of such work shall be determined after full consideration has been given to work of other trades and without changes in the design of the systems. The entire installation shall conform to the latest issue of the Massachusetts Electrical Code and local inspection authorities. E. Electrical equipment, such as junction and pull boxes, control, and apparatus, shall be made accessible. F. All wiring shall be concealed in finished spaces, except as otherwise specified. 3.02 GROUNDING A. Except where specifically indicated otherwise, all exposed non-current carrying metallic parts of electrical equipment, metallic raceway systems, grounding conductor in non-metallic raceways and neutral conductor of the wiring system shall be grounded. The ground connection shall be made at the main service equipment. B. The Electrical Contractor shall furnish and install all material required for the grounding and/or bonding in the building of all equipment, power and lighting systems installed under this Contract. C. The Electrical Contractor shall make tight and proper all metallic components and equipment to one another and to ground, using a positive foolproof system of connections. Provide and install bonding and grounding conductors with approved termination where required, conforming with the latest Massachusetts Electrical Code and other applicable specification standards. D. A#12 AWG insulated equipment ground conductor shall be installed in each length of flexible metallic conduit connection to motors, recessed lighting fixtures and other equipment components for continuity. Positive ground connections with the ground wire shall be made at each outlet box, lighting fixture, motor and other equipment components by means of positively secured ground clamp in each. 3.03 CONDUIT AND FITTINGS A. All conduit shall be installed so as to provide the straightest possible run with not more than the equivalent of three 90° bends in a single run. Where more bends are necessary, the Electrical Contractor shall provide suitable pull boxes. B. Conduit shall be fished and cleaned and dry before pulling wires and shall be suitably protected against entrance of dirt and moisture during construction. C. Ends of all conduits shall be reamed and all joints made waterproof. Connections to ELECTRICAL 16100- 12 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 2.06 WRUNG DEVICES A. The Electrical Contractor shall install devices where shown on the plans. Where two or more devices occur at one location, they shall be provided with a gang plate. All unused boxes to be furnished with blank plates. 1. Duplex Receptacles - 20 amp, 125 volt with grounding screw, side and back wired. To be Leviton Cat. No. 53521, or equal. 2. Ground fault interrupting receptacles shall be Leviton Cat. No. 6898HGI, or equal. 3. Weatherproof cover for receptacles shall be lockable, vertical, UL Listed, with Lexan base and lid, 4 screw attachment, Tay Mac Cat. No. 20350, or equal. 4. Light Switches, Single Pole - 20 amp, 120/277 volt, back and side wired, Leviton Cat. No. 12212, or equal. 5. Power receptacles shall be flush type, of NEMA configuration shown, with matching cord and cap, Leviton, or equal. 6. Carbon Monoxide detectors shall be Macurco CM-15A SPDT alarm relay for F/A system interconnection and visual and audiable alarm. 7. Wall plates shall be smooth Type 302 satin finish stainless steel with matching screws. B. Receptacle devices installed and existing at the building shall be identified as to it panel and circuit number. The electrical contactor shall install 3/8" labeled tape on the cover plate of each receptacle outlet identifying it's origin. Tape shall be equal to BrotherUSA (Ptouch) Extra Strength Laminated tape. The color shall be clear, or white, with black lettering. PART 3 -INSTALLATION 3.01 GENERAL INSTALLATION REQUIREMENTS A. The Electrical Contractor shall endeavor to layout and perform his work in such a manner as to cause no delay in the construction by other trades. B. The Electrical Contractor shall verify all measurements and shall be responsible for the correctness of same. No allowance will be made for differences between actual measurements and those shown on plans. C. If, in laying out his work, the Electrical Contractor finds that the work of other trades might interfere with his,the Architect shall be notified. D. The locations of outlets, apparatus, and equipment are approximate only and the ELECTRICAL 16100- 11 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts G. Wire and Cable to be by Cerro, Southwire, Triangle/PWC, or equal. 2.04 OUTLET AND JUNCTION BOXES A. Outlet boxes and covers shall be galvanized or sheradized pressed steel unless otherwise noted or required by the Massachusetts Electrical Code, and shall be as required for their use. B. Junction and outlet boxes, where exposed to weather and wet locations shall be of the cast aluminum, threaded hub type and provided with watertight screw-on cover and gasket. C. Outlet boxes shall be of sizes and types to accommodate: 1. structural conditions. 2. size and number of raceways and conductors or cables entering. 3. device of fixture for which required. D. Boxes occurring at plastered surfaces shall have a suitable plaster ring installed. E. Where multiple devices are located at one point, gang type boxes shall be used. F. Pull and junction boxes, whether surface or flush, shall be galvanized code gauge. G. Pull boxes and wireways shall be standard NEMA-1 enclosures with cover plates and screws,bonderized paint finished. H. Pull and splice boxes not indicated on the Drawings shall be provided as required by the Massachusetts Electrical Codes. I. Outlet boxes and covers shall be as manufactured by Steel City electrical Company, General Electric Company, Raco, or approved equal. 2.05 NAMEPLATES AND LABELS A. Furnish and install nameplates identifying all apparatus, controls, panels and safety switches. The nameplates shall be Seton style 2060 engraved plastic, or equal, screw attached. Submit schedule of nameplate lettering for approval. B. Each receptacle and outlet device shall be labeled to identity source panel and circuit number. Identification label shall be provided on both the device and the cover plate. ELECTRICAL 16100- 10 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts floor. Conduit shall comply with the latest applicable Federal Specifications. B. Electrical metallic tubing may be used for all raceways run in walls or partitions, run exposed inside unfinished and spaces of the building, or run concealed in or above furred spaces unless otherwise specified. Electrical metallic tubing shall comply with the latest applicable requirements of the National Electrical Manufacturers Association. Couplings, connectors, and fittings for electrical metallic tubing shall be of steel construction, set screw type. C. Flexible Steel Conduit shall be used for final connections to motors or other removable equipment to facilitate removal and connections. 2.02 WIREWAYS A. Wireways shall be made to accommodate conductors as required in accordance with applicable rules of the Massachusetts Electrical Code. To be of code gauge steel and supported as required by Code. Wireways shall be furnished and installed complete with the necessary complement of fittings, connectors, and accessory parts. Wireways shall be of the "lay-in" type with standard knockouts and with screw covers for full channel access. All sheet metal parts shall be coated with a rust inhibitor and finished in grey baked enamel. All hardware shall be plated to prevent corrosion. 2.03 CONDUCTORS A. Conductors shall be 98% conductivity copper, with 600 volt insulation, and shall be of types indicated below unless otherwise shown on the plans. Aluminum conductors shall not be used. B. Conductors#10 AWG and smaller, Type THHN/THWN, solid. C. Conductors#4 AWG through#8 AWG,Type THHN/THWN, stranded. D. Conductors#3 AWG and larger, Type XHHW, stranded. E. Branch circuit wiring located above lay in tile ceilings or fished in stud partitions and ceilings may be Type MC cable; multi-circuit home runs shall be raceway and wire as specified. F. Wire and cable for special systems shall be as specified in those specification sections. ELECTRICAL 16100-9 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts caused by replacement or repairs to the entire satisfaction of the Architect. C. Any part of the work installed under this Contract requiring excessive maintenance shall be considered as being defective. 1.17 CUTTING AND PATCHING A. Cutting and/or drilling of all openings and holes required for the installation of electrical apparatus in the building, shall be performed by the General Contractor. All work and materials shall be installed in such a manner and at such time to keep cutting and patching to a minimum. Cutting and/or drilling of structural supports (ie. beams or joists) is not allowed without written approval by the Architect. Location for openings, etc. shall be checked by the Electrical Contractor, and error due to failure to co-ordinate work with other divisions shall be the responsibility of the Electrical Contractor failing to co-ordinate, who shall make the corrections at his own expense. B. Work shall include furnishing and locating sleeves or inserts required before the new walls are built, or be responsible for the cost of cutting and patching required for conduit and equipment where sleeves were not installed or where incorrectly located. The Electrical Contractor shall do all drilling required for the installation of hangers. C. Patching of all holes, after installation of piping or equipment, shall be performed by the General Contractor or appropriate tradesmen. D. All pipe cutting or threading shall be done in a location approved by the Owner. E. No pipe cutting or threading shall be done in areas where completed concrete floor slab is to remain in finishes or be painted later. Should this area be necessary, the Electrical Contractor shall cover the entire working area with canvas tarpaulins in an approved manner. 1.18 RECORD DRAWINGS A. Submit Record Drawings as specified in Division 1. PART 2—MATERIALS 2.01 RACEWAYS A. Rigid galvanized steel or intermediate steel conduit shall be used for all raceway runs concealed in concrete, run in trenches or pits, and exposed below 6' above ELECTRICAL 16100-8 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts B. Exposed runs shall be run straight and level, parallel or perpendicular to the lines of the building. 1.15 OPERATING INSTRUCTIONS A. After all final tests and adjustments have been completed, fully instruct the proper Owner's representative in all details of operation for equipment installed. Supply qualified personnel to operate equipment for sufficient length of time to assure that Owner's representative is properly qualified to take over operation and maintenance procedures. B. Furnish the Architect, for his approval, three (3) copies of an Operation and Maintenance Manual. Inscribe the following identification on the cover: the words, "Operation and Maintenance Manual", the name and location of the equipment or the building, the name of the Contractor, and the Contract number. The manual shall have a Table of Contents with tab sheets placed before each Section. The instructions shall be legible and easily read, with large sheets of Drawings folded in. The manuals shall be bound in hard binders or an approved equivalent. C. The manual shall include the following information: 1 Description of systems. 2. Description of start up, operation, and shutdown procedures for each item of equipment. 3. Schedule of adjustment, care, and routine maintenance for each item of equipment. 4. Wiring and control diagrams with data to explain detailed operation and control of each item of equipment. 5. Panel schedules 6. List of recommended spare parts. 7. Copies of all service contracts. 8. List of all names, addresses, and phone numbers of all Contractors as well as the local representative for each item of equipment. 1.16 GUARANTEE A. The Electrical Contractor shall guarantee the satisfactory operation of his work in all parts for a period of one (1) year after date of final acceptance, and shall agree to promptly repair or replace any items of his work which are found to be defective during this period. B. The Electrical Contractor shall pay for repair of damage to the building caused by defects in his work and for repair to plaster, wood, and other materials or equipment ELECTRICAL 16100-7 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts A. The Electrical Contractor shall refer to the Architectural Drawings of interior details, plans, elevations, and structural layout in preparing his estimate. These documents are intended to supplement the Mechanical and Electrical Plans and Specifications and any applicable work indicated or implied thereon is to be considered a part of the Contract requirements. B. The Specifications are complementary and anything called for, or reasonably implied, in the Plans and not in the Specifications, or vice versa, shall be considered as called for or reasonably implied in both. C. The Electrical Contractor shall not scale the Drawings. D. Because of the small scale of the Drawings, it is not possible to indicate all offsets, fittings and accessories that may be required. The Electrical Contractor shall carefully investigate the structural and finish conditions affecting all his work and shall arrange such work accordingly, furnishing such accessories as may be required to meet such conditions, at no additional cost. 1.12 PRODUCT HANDLING A. The Electrical Contractor shall provide for the delivery of all his materials and fixtures to the building site when required, so as to carry on his work efficiently and to avoid delaying his work and that of other trades. 1.13 ENVIRONMENTAL CONDITIONS A. All necessary tools machinery, scaffolding, and transportation for completion of his Contract shall be provided by the individual Contractor. B. The Electrical Contractor shall provide his own portable extension lines and obtain 120 volt, 60 cycle, single phase electric energy from the General Contractor to drive his machines and light his work. He shall provide his own light bulbs, plugs, sockets, etc. C. All broken or waste material, rags, packing, etc., resulting from his work shall be removed by the individual Contractor. 1.14 WORK CONCEALED A. All piping, duct work, cable, and raceway shall be installed concealed in all areas except storage rooms,closets,and mechanical or electrical equipment rooms. ELECTRICAL 16100-6 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts Drawings, giving all details, dimensions, capacities, etc. of all materials to be furnished. B. The Electrical Contractor shall check the Shop Drawings thoroughly for compliance with the Plans and Specifications before submitting them to the Architect for review, making any and all changes which may be required. C. The review of Shop Drawings by the Architect shall not relieve the Electrical Contractor from any obligation to perform the work strictly in accordance with the Contract Drawings and Specifications. The responsibility for errors in Shop Drawings shall remain with the Contractor. D. In the event that materials are being delivered to or installed on the job for which Shop Drawings or samples have not been approved and/or which are not in accordance with the Specifications, the Electrical Contractor will be required to remove such materials and substitute approved materials at his own expense and as directed by the Architect. 1.08 PERMITS, FEES, AND INSPECTIONS A. The Electrical Contractor shall secure all permits and pay all fees required for his work. He shall be required to secure all other permits and pay all other fees and charges incidental to the proper carrying out of the Contract. He is to assume all responsibility regarding the observance of the rules and regulations so far as they relate to his part of the work. B. The Electrical Contractor shall arrange and pay for all required inspections of his work. 1.09 TEMPORARY HOOK-UPS A. The General Contractor will provide any temporary hook-ups required for the use of water or sanitary for construction purposes and testing out apparatus as specified in Division 1. 1.10 TEMPORARY LIGHT AND POWER A. The General Contractor will furnish and install temporary light and power as specified in Division 1. 1.11 PLANS AND SPECIFICATIONS ELECTRICAL 16100-5 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts G. The Electrical Contractor shall be responsible for the proper protection of his work and materials from injury or loss at the hands of others and shall make good such loss or injury at his own expense. All pipes left open during the progress of the work shall be capped or plugged at all times. All instruments and operating apparatus shall be protected by suitable means. H. The Electrical Contractor shall be responsible for all equipment and materials installed under this Section until the final acceptance of the project by the Owner. I. Before submitting his bid, the Electrical Contractor shall visit the site with the Drawings and Specifications and shall become thoroughly familiar with all conditions affecting his work since the Electrical Contractor will be held responsible for any assumption he may make in regard thereto. J. The Electrical Contractor shall check the Architectural Plans and Specifications before ordering any materials and the installation of work. Any discrepancies shall be called to the attention of the Architect before proceeding with the work. 1.05 QUALITY ASSURANCE A. Equality of materials or articles other than those named or described in this Section will be determined in accordance with the provisions of the General Requirements, except that substitutions will only be considered for items where the words, "or equal" appear in product specifications and as approved by the Architect and Owner. B. The Electrical Contractor shall agree to accept as final the results of tests secured by a qualified testing laboratory engaged by the Owner. Tests will be conducted in accordance with the General Requirements. 1.06 PRODUCTS A. With the exception of items specifically noted other-wise, all materials used shall be U.S. made, new, full weight, and first class in every respect, without defects, and designed to function properly in that portion of the work for which they are intended, and with the same brand of manufacturers for each class of material or equipment. Electrical materials and equipment of types for which there are Underwriters Laboratories standard requirements, listings, or labels shall conform to their requirements and be so labeled. 1.07 SUBMITTALS A. Before ordering materials shipped to the job, the Electrical Contractor shall submit to the Architect six (6) sets of catalogue cuts, manufacturers' data sheets, or Shop ELECTRICAL 16100-4 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 1.04 INSTALLATION REQUIREMENTS A. The Electrical Contractor shall employ only competent and experienced workmen at a regular schedule in harmony with the other tradesmen on the job. He shall also exercise care and supervision of his employees in regard to proper and expeditious laying out of his work. B. The Electrical Contractor shall have a Foreman or Superintendent assigned to the Project who shall be authorized to make decisions and receive instructions exactly as if the Electrical Contractor himself were present. The Foreman or Superintendent shall not be removed or replaced without the express approval of the Architect after construction work begins. C. The Electrical Contractor shall be held responsible for any injuries or damage done to the building premises or adjoining property or to other Contractors'work resulting from the execution of his part of the work in any manner whatsoever; and in case of dispute arising as to the extent or share of responsibility incurred by the Electrical Contractor, it is agreed between the Owner and the Electrical Contractor that such liability and extent of damage shall be finally determined by the Architect whose decision shall be final and binding on both parties to the Contract for the work in question. D. The Electrical Contractor shall co-operate to the fullest extent with all other trades in order to expedite the progress of the work. He shall furnish all information pertaining to his materials as to sizes, locations, and means of support, to all other trades requiring such information. The Electrical Contractor shall also furnish all sleeves, frames, beams, supports, inserts, etc., hereinafter specified so that the General Contractor may build them in place. In case of failure on the part of the Electrical Contractor to give proper information as above,he will be required to bear the extra expense involved due to such failure. E. The arrangement of all piping, duct work, conduit, wire and cable indicated on the Drawings is diagrammatic only, and indicates the minimum requirements of this work. Conditions at the building shall determine the actual arrangement of runs, bends, offsets, etc. The Electrical Contractor shall lay out all his work and be responsible for the accuracy thereof. Conditions at the building shall be the determining factor for all measurements. F. All work shall be laid out and installed so as to require the least amount of cutting and patching. Drilling of all holes required for the installation of pipes, conduit, and cable runs shall be performed by the Electrical Contractor installing such items. ELECTRICAL 16100-3 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts SECTION 16100-ELECTRICAL PART1 - GENERAL 1.01 RELATED DOCUMENTS A. Include General Conditions, Supplementary General Conditions, and applicable parts of Division 1, as part of this Section. B. Examine all other Sections of the Specifications for requirements which affect work under this Section whether or not such work is specifically mentioned in this Section. C. Coordinate work with that of all other trades affecting, or affected by the work of this Section. Co-operate with such trades to assure steady progress of all work under the Contract. 1.02 SCOPE OF WORK A. Furnish all labor, materials, plant, equipment and services necessary for and reasonably incidental to the complete installation of all electrical work specified herein and/or indicated on the Drawings, including, but not limited to, the following: 1. Branch Circuit Wiring and Conduit. 2. Wiring devices and plates. 3. Power wiring to motors and equipment furnished by other trades or Owner including final connections to equipment. 4. New Panel Board 1.03 CODES, ORDINANCES AND INSPECTIONS A. All materials and the installation thereof shall conform to the requirements of the Massachusetts State Building Code, Massachusetts Electrical Code, and local laws, rules, regulations, and codes pertaining thereto. Where provisions of the Contract Documents conflict with any codes, rules or regulations, the latter shall govern. Where the Contract requirements are in excess of applicable codes, rules or regulations, the Contract provisions shall govern unless the Architect rules otherwise. B. The Electrical Contractor shall comply with the Local Code Enforcement Officials' instructions at no additional cost to the Owner. ELECTRICAL 16100-2 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts INDEX SECTION 16100-ELECTRICAL PART 1 -GENERAL PART 3-INSTALLATION 1.01 RELATED DOCUMENTS 3.01 GENERAL INSTALLATION 1.02 SCOPE OF WORK 3.02 REQUIREMENTS 1.03 CODES, ORDINANCES AND 3.03 GROUNDING 1.04 INSPECTIONS 3.04 CONDUIT AND FITTINGS 1.05 INSTALLATION REQUIREMENTS 3.05 OUTLET AND JUNCTION BOXES 1.06 QUALITY ASSURANCE 3.06 EQUIPMENT INSTALLATION 1.07 PRODUCTS 3.07 TESTING 1.08 SUBMITTALS FIRE SAFING 1.09 PERMITS,FEES AND INSPECTIONS 1.10 TEMPORARY HOOK-UPS 1.11 TEMPORARY LIGHT AND POWER 1.12 PLANS AND SPECIFICATIONS 1.13 PRODUCT HANDLING 1.14 ENVIRONMENTAL CONDITIONS 1.15 WORK CONCEALED 1.16 OPERATING INSTRUCTIONS 1.17 GUARANTEE 1.18 CUTTING AND PATCHING 1.19 RECORD DRAWINGS PART 2-MATERIALS 2.01 RACEWAYS 2.02 WIREWAYS 2.03 CONDUCTORS 2.04 OUTLET AND JUNCTION BOXES 2.05 NAMEPLATES 2.06 WIRING DEVICES ELECTRICAL 16100- 1 HVAC System Renovations Presidents House Smith College Northampton, MA B. Safing Insulation 1. Fire safing insulation shall be Thermafiber as manufactured by USG Interiors, Inc. or Architect-Engineer approved equal, 4" minimum thickness by the required full length and width, or as indicated on the Drawings. 2. Provide incidental galvanized steel clip anchors. C. Seal Compound: At "poke-through" openings, apply "Firecode" seal compound as manufactured by USG Interiors, Inc., or approved equal, over Thermafiber fire safing. D. Preparation 1. At all fire rated assemblies, prepare all penetrations for pipes. E. Application 1. Install approved fire safing insulation of proper size leaving no voids. Compress and friction fit fire safing and use attachment clips where necessary. 2. Seal completely around all openings and over the fire safing insulation with sealing compound. END OF SECTION 15600 HVAC 15600 - 61 HVAC System Renovations Presidents House Smith College Northampton, MA D. Any metal or especially covered areas that have been deformed shall be replaced with new material and repainted to match the adjacent areas. 3.10 IDENTIFICATION A. All piping, valves, controls and equipment on the project shall be identified as specified herein. All marks of identification shall be easily visible from the floor or usual point of vision. B. All piping shall be identified as to the service of the pipe and the normal direction of flow. The letters shall be 1" high and the flow arrows shall be at least 6"long. The letters and flow arrows shall be made by precut stencils and black oil base paint with aerosol can or snap- on, pre-printed plastic labels. Install identification in each room and additionally so that markers are not over 50 feet on center. C. Each valve, except runout valves, but including control valves, shall be tagged with a brass disc 1-1/2" in diameter. The disc shall contain a number, and a valve list shall be provided under glass in the Boiler Room showing the location of the valve, the service and the valve and any pertinent remarks regarding the operation of the valve. Securely fasten the discs to the valves with brass"S" hooks or chains. D. All panel mounted controls and instruments, and all equipment shall be identified by engraved nameplates mounted just under the control or instrument. The engraved nameplates shall be engraved on "Lamacoid", or approved equal plastic which will be black and show white letters when engraved. Letters shall be 1/2" high. E. No identification shall be done until all painting required under the Architectural section of these Specifications has been accomplished. 3.11 SPARE PARTS A. Filters: Each air handling unit shall be provided with three (3) extra sets of filters for each unit. One (1) set shall be installed by this Contractor after substantial completion is issued and the two(2) remaining sets shall be delivered to the Owner. B. Fan Belts: This Contractor shall provide one (1) spare fan belt of each fan installed. D. Furnish a typewritten certificate confirming the above and stating the Owner designated location to which the spare parts have been delivered. Delivery of parts shall be confirmed by the Owner's representative, who shall countersign the Certificate. 3.12 FIRE SAFING A. Work Included: Provide labor, materials, and equipment necessary to complete the work including, but not limited to the following: 1. Fire safing at all penetrations through fire barriers. 2. Fire safing at all penetrations through smoke barriers. 3. Extent of fire and smoke barriers as indicated on the Architectural Drawings. 4. Fire safing at all penetrations through floors, shafts, corridor walls, stairway walls, mechanical rooms, electrical rooms, vaults, storage rooms, kitchen, machine rooms, outdoor storage rooms, and receiving rooms. HVAC 15600 - 60 HVAC System Renovations Presidents House Smith College Northampton, MA B. Balancing shall be performed by an independent contractor hired directly by the Owner. 3.07 INSULATION A. All pipe and duct insulation shall be installed by an independent insulation contractor regularly engaged in that business. B. Insulation shall not be omitted on piping in walls nor on branches running through radiator covers. Longitudinal seams on jackets shall be located so that they are not visible from the floor. Remove all stickers from covering. C. Insulation shall be applied over clean pipe with all joints butted firmly together and sealed with butt strips. Insulation shall run through all hangers and sleeves and have an 18 gauge sheet metal saddle equal to three times the pipe diameter in length. All pipes over 2" in diameter shall be supported through insulation by fitting a protection saddle to the thickness of the insulation inside the vapor barrier jacket. D. All fittings,valves, etc. shall be insulated with the proper factory pre-cut insulation. The ends of the insulation shall be tucked snugly into the throat of the fitting and the edge adjacent to the pipe covering tufted and tucked into fully insulated pipe fitting. The one piece PVC fitting cover shall then be secured by taping the ends of the adjacent pipe covering. 3.08 EQUIPMENT INSTALLATION A. All equipment furnished under this Section shall be installed in accordance with its manufacturer's printed installation instructions, whether so shown on the Drawings or not, and all labor and materials required to accomplish this shall be furnished by the HVAC Contractor and be included in his bid. 3.09 SYSTEM TESTS AND CLEAN-UP A. The entire Heating and Ventilating system shall be tested at completion of the building, and it shall be established that all controls are calibrated accurately and performing satisfactorily and that all units are heating and ventilating satisfactorily. The systems shall be checked for vibration and excessive noise and all such conditions corrected. B. At the completion of all work, all equipment on the project shall be checked and thoroughly cleaned including coils, plenums, under equipment and any and all other areas around or in equipment provided under this Section. Any filters used during construction shall be replaced with new filters during final clean-up. C. At the completion of all work, all equipment on the project shall be checked for painting damage, and any factory finished paint that has been damaged shall be repaired to match the adjacent areas. HVAC 15600 - 59 HVAC System Renovations Presidents House Smith College Northampton, MA check to verify that the stress due to pressure at the bottom of vertical runs does not exceed either 90%of specified minimum yield strength, or 1.7 times the "SE"value in Appendix A of ASME B31.9, Code for Pressure Piping, Building Services Piping. D. After the hydrostatic test pressure has been applied for at least 10 minutes, examine piping, joints, and connections for leakage. Eliminate leaks by tightening, repairing, or replacing components as appropriate, and repeat hydrostatic test until there are no leaks. E. After system has been determined to be leak-free, the Engineer shall be notified and the test shall be repeated in his or his representative's presence. F. When delicate control mechanisms are installed in the piping system, they shall be removed during the tests to prevent shock damage. This does not apply to control valves. G. Leaks developing subsequent to these tests shall not be repaired by mastic or other temporary means. All leaks shall be repaired by removal of the valve, fitting,joint, or section that is leaking and reinstalling new material with joints as specified herein before. 3.05 CLEANING AND FLUSHING A. All water circulating systems for the project shall be thoroughly cleaned before placing in operation to rid the system of dirt, piping compound, mill scale, oil, and any and all other material foreign to the water being circulated. Clean all strainers. B. Extreme care shall be exercised during construction to prevent all dirt and other foreign matter from entering the pipe or other parts of the system. Pipe stored on the project shall have the open ends capped and equipment shall have all openings fully protected. Before erection, each piece of pipe,fitting, or valve shall be visually examined and all dirt removed. C. After system is complete, the Heating & Ventilating Contractor shall add trisodium phosphate in an aqueous solution to the system at the proportion of one pound per fifty gallons of water in the system. After the system is filled with this solution, the system shall be brought up to temperature and allowed to circulate for two hours. The system shall then be drained completely and refilled with fresh water. The Engineer shall be given notice of this cleaning operation and he or his representative shall be present to observe the cleaning operation,and, if he deems it necessary,the cleaning operation shall be repeated. D. After the system has been completely cleaned as specified herein, it shall be tested by litmus paper or other dependable method and shall be left on the slightly alkaline side (ph = 7.5 plus or minus). If the system is found to be still on the acid side,the cleaning by the use of trisodium phosphate shall be repeated. E. The HVAC Contractor shall not add any water treatment chemicals, or at any time "stop- leak" compounds to the system. 3.06 WATER AND AIR FLOW BALANCE AND TESTS A. After completion of the installation of the heating,ventilating, and exhaust systems, and prior to acceptance by the Owner, all systems and appurtenances applicable to the above systems shall be adjusted and balanced to deliver the water and air quantities as specified, indicated on the Drawings, or as directed. HVAC 15600 - 58 HVAC System Renovations Presidents House Smith College Northampton, MA D. No pipe cutting or threading shall be done in areas where completed concrete floor slab is to remain as finished or be painted later. Should use of such an area be necessary, the HVAC Contractor shall cover the working area with canvas tarpaulins in an approved manner. 3.03 PIPE INSTALLATION A. All piping shall be run true and straight at proper pitch without strain and shall be firmly supported throughout. Provision for expansion and contraction shall be made with offsets or expansion loops. All pipe shall be cut off clean and threaded with sharp dies, reamed and burrs removed. B. Where screwed fittings are used, bushings shall not be used from branch connections or reducers. Connections to equipment shall be full size of tappings. Reductions in the run of pipe shall be made with eccentric or concentric reducers as required for draining and venting. C. All piping shall be run concealed throughout finished spaces either in furred spaces, shafts, chases, or above hung ceilings. D. Special care must be taken throughout the equipment rooms, vertical pipe shafts, above hung ceilings, and elsewhere throughout all floors to maintain maximum headroom and clearances for access to other equipment and to avoid conflict with electrical conduits, lighting fixtures, other piping, ducts, and equipment of other trades. E. Connections to equipment shall be made with unions or flanges to permit future replacement, removal and servicing of equipment. Flexible connections where required to isolate movement of equipment from piping system or of piping system from equipment, shall be as specified. F. Before any part of the various piping systems is placed in operation, blow out piping with compressed air and/or water to remove all chips and scale and flush and drain until all traces of dirt, scale and other foreign matter have disappeared. Refer to other sections for additional requirements. G. Vent all high points and drain all low points throughout the system. 3.04 PIPING SYSTEM TESTS A. All piping installed on the project, unless specifically shown otherwise, shall be hydraulically tested as specified herein. The HVAC Contractor shall provide all equipment required to make the tests specified herein. Piping may be tested a section at a time in order to facilitate the construction. B. The HVAC Contractor shall fill the section of pipe to be tested with water and bring the section up to pressure with a test pump. These tests shall be conducted before any insulation is installed and any insulation installed prior to these tests shall be removed. Gauges used in the tests shall have been recently calibrated with a dead weight tester. C. Subject piping system to a hydrostatic test pressure which at every point in the system is not less than 1.5 times the design pressure. The test pressure shall not exceed the maximum pressure for any vessel, pump, valve, or other component in the system under test. Make a HVAC 15600 - 57 HVAC System Renovations Presidents House Smith College Northampton, MA 2.23 STEAM TRAPS A. Furnish and install float and thermostatic steam traps where indicated on the Drawings. B. The trap shall be of the mechanical lever ball float type having a ductile iron body with horizontal inline screwed connections and shall incorporate a balanced pressure thermostatic air vent. Valve mechanism shall be stainless steel and attached to a removable cover for easy maintenance. The cover shall be 180 degrees reversible to permit flow in either direction. C. Steam traps shall be as manufactured by Tunstall Associates. No substitutions will be allowed. PART 3- INSTALLATION 3.01 CLEANING AIR SYSTEM A. No air handling units shall be run for temporary heating, ventilating, testing, or otherwise without filters in place. B. Upon completion of construction and before testing, the interior of all air handling units and plenums shall be vacuum cleaned to remove all construction dirt, dust, etc. before the units are turned on, and clean filters shall be installed. 3.02 CUTTING, PATCHING AND DRILLING A. Drilling of all holes 4" diameter and smaller required for the installation of heating and ventilating piping and equipment shall be performed by the HVAC Contractor. Cutting and patching shall be performed by the General Contractor in accordance with the General Conditions. All work and materials shall be installed in such a manner and at such time to keep cutting and patching to a minimum. Location for chases, openings, etc. shall be checked by the HVAC Contractor, and error due to failure to co-ordinate work with other Divisions shall be the responsibility of the HVAC Contractor, who shall make the corrections as his own expense. B. Work shall include furnishing and locating inserts required before the floors and walls are built, or be responsible for the cost of cutting and patching required for pipes where sleeves and inserts were not installed, or where incorrectly located. The HVAC Contractor shall do all drilling required for the installation of hangers. Patching of all holes, after installation of piping or equipment shall be performed by the General Contractor. C. As the work nears completion, all pipe cutting and threading, etc. shall be done in a location approved by the Engineer. HVAC 15600- 56 HVAC System Renovations Presidents House Smith College Northampton, MA A. Convectors shall be of the wall mounted or semi-recessed type as shown on Drawings for heating with hot water. Unit shall have a capacity as shown on the drawings and shall be rated in accordance with Code CS140-47 of the National Bureau of Standards. B. Convector elements shall be of suitable type for use with hot water and shall consist of round seamless copper tubes, non-ferrous fins, cast iron headers, steel element end supports and fin tube supports all suitably protected against corrosion. All tubes shall be mechanically expanded into fin collars. Tubes shall be expanded and rolled into headers with contact strengthened by tapered brass bushings so inserted as to prevent tubes from loosening or pulling out by continued expansion. No soldered or welded joints or compression couplings shall be permitted. C. All cabinets shall be reinforced where necessary to provide stiffness. Cabinets shall be constructed of 16 gage quality steel. Fronts shall be secured in place by quick opening fasteners with vandal proof heads. Cabinets and fronts shall be phosphatized and painted inside and outside with one coat of grey primer. Complete cabinets and convector elements are to be manufactured by the same company. A horizontal channel stiffener shall be installed on the inside of the front panel of all units' 36" or longer. D. The convectors shall be securely attached to the building structure and shall be set dead level in both directions. All convectors shall be mounted one block course (8") above finished floor. E. The convectors shall be finished with factory baked enamel finish in color to be selected by the Architect from manufacturer's standard colors. All fasteners shall be tamper-proof. F. Convector A - Type SW-A: Type SW-A cabinets shall be constructed from not less than 14 gauge CRS front and top and No. 16 gauge CRS back and sides. The front shall wrap around the sides of the cabinet and shall fasten at sides with vandal proof screws. Air outlet louvers of venetian type shall be in slope top. Type SW-A air inlet shall be through open bottom. Back shall be provided with holes for mounting on wall. G. Dampers: Provide factory installed Allen Head operated dampers for all convectors. The damper operator shall have two free wheeling clutches for automatic engagement at the beginning (closing or opening) position and shall position the damper blade at any intermediate point between full closed and full open; at the full open and full closed position, the clutch shall disengage allowing the die-formed, unbreakable nylon damper knob to be turned beyond the full closed or open position without jamming or distorting the damper assembly. The operator is to be 5/8 in. machined aluminum screw and zinc die- cast iron and escutcheon plate. The escutcheon plate shall be fastened through the enclosure to a 3/32 in. back-up plate with countersunk sheet metal screws. H. Access Doors: Convectors shall be provided with one access door. Access door shall be 5-1/8 in. by 4-1/8 in. and shall be located in the inlet louver area. Access doors shall be hinged on side with straight shaft type hinge and shall fasten with cam-type locking device with Allen Head operator. I. End Pockets: Where noted, convectors shall be provided with 4 in. end pockets, both ends. End pocket shall consist of the cabinet extended in length as noted with No. 20 gauge CRS baffle spot welded to back of cabinet extruding from heating element to air outlet louvers. HVAC 15600 - 55 HVAC System Renovations Presidents House Smith College Northampton, MA g. Loop Isolation: Each loop supply and return module shall have a means of fully isolating the loop from the rest of the system. h. Piping Inlet/Outlet Size: All manifold inlets/outlets shall be 1-1/4" NPT female, to fit maximum size plumbing and greater system adaptability. 3. Fittings a. Fitting Composition: Brass compression fittings consisting of nut, ferrule and insert with a ring for connecting PEX or copper tubing to manifold. b. Fitting Types: Manifold to PEX tubing sizes 3/8", 1/2", 5/8" 3/4" Manifold to 1/2" copper tubing Hose Bib Manifold Cap C. Required Features: Well fitting, easily installed. Copper tubing should not require soldering. D. System Requirements 1. Installations: Radiant tubing systems shall be installed in accordance with the manufacturer's instructions and recommendations. All relevant information shall be included relating to the following: a. tube handling b. tube measuring C. tube cutting d. tube bending e. tube repairing f. tube connections g. tube solvent sensitivity h. tube UV light sensitivity i. tube capacity and pressure drop j. tube loop layout patterns k. tube fastening procedures I. manifold assembly instructions M. manifold location n. fitting assembly instructions o. insulation practices P. installation method by construction type q. control applications r. system start-up procedures 2. Drawings: All drawings or design plans of the radiant tubing system shall be in accordance with manufacturer recommended procedures for the products utilized. 3. Components: All product components of the radiant tubing system shall be supplied by one company, including: PEX tubing, fittings, manifolds, and other recommended and required hardware to assure a compatible and a complete radiant tubing system. 2.22 CONVECTORS HVAC 15600- 54 HVAC System Renovations Presidents House Smith College Northampton, MA degree bend. For 180 degree bends, the minimum bend radius shall be as follows: 3/8"tubing 3.0" radius 1/2"tubing 3.75" radius 5/8"tubing 4.5" radius 3/4" tubing 5.75" radius M. Marking: All PEX tubing shall be marked at intervals of not more than five (5)feet in accordance with ASTM F876 as follows: 1. Nominal tubing size. 2. Type of plastic tubing material. 3. Standard dimension Ratio, SDR9. 4. Pressure rating for water and temperature for which the pressure rating is valid. 5. ASTM designation, ASTM F876. 6. Manufacturer's name and production code. Additional Marking 1. Date of manufacturing. 2. Oxygen diffusion protection to DIN4726. 3. Length indications in five (5) foot intervals, for ease of measuring the tubing. 2. Manifolds: Manifolds used in PEX tubing installation shall consist of individual loop control and adaptation utilizing modular Polyacrylamide thermoplastic components ready for assembly. The manifold should also include the following features: a. Modular Design: This eliminates the need for multiple manifold configurations and allows for future expansion. b. Venting: Each supply and return vent/temperature module shall have an automatic integrated air vent. C. Temperature Measurements: Each supply and return manifold shall have a thermometer integrated to indicate supply and return water temperatures. Temperature readouts will assist in the diagnostics and set up of a radiant heating system. d. Flow Measurements: Each loop return block shall have incremental adjustment and flow rate indication. Temperature and flow readouts will assist in the diagnostics and set up of a radiant heating system. e. Balancing Valves: Each return block will provide a balancing valve and a visual flow meter for proper balancing of the radiant heating system allowing different loop lengths and tube sizes to be connected to the same manifold. Each valve shall be able to fully close to allow complete loop isolation. f. Supply/Return Indication: Each loop supply module shall be red to indicate incoming hot water, and each return loop module shall be blue to indicate cooler return water. HVAC 15600 - 53 HVAC System Renovations Presidents House Smith College Northampton, MA C. Working Pressure/Temperature: The minimum continuous working pressure rating of the PEX tubing shall be 100 psi @ 180 F working temperature and 80 psi @ 200 F working temperature. d. Physical Properties: As supplied by Embassy Industries, Inc., all PEX tubing shall conform to ASTM F876 "American Society of Testing and materials, Standard Specification F876 entitled, "Crosslinked Polyethylene (PEX) Tubing", and German Standard DIN 4726 for "Oxygen Permeation" as related to the following paragraphs: e. Tubing: The tubing shall be homogeneous throughout and essentially uniform in color, opacity, density, and other properties. The inside and outside surfaces shall be matte or glossy in appearance. the tubing walls shall be free of cracks, holes, blisters, voids, foreign inclusion, or other defects that are visible to the naked eye and that may affect the wall integrity. f. Dimensions and Tolerances Nominal Average Outside Minimum Tubing Size Diameter Wall Thickness 3/8" 0.500" 0.070" 1/2" 0.625" 0.070" 5/8" 0.750" 0.083" 3/4" 0.875" 0.097' g. Density: The crosslinked polyethylene tubing material shall have a density in the range from 0.926 to 0.949 Mg/m3. h. Burst Pressure: The minimum burst pressure for PEX plastic tubing shall be as given. Nominal Tube Minimum Burst Minimum Burst Size Pressure Pressure psi @ 180°F psi @ 180°F 3/8" 275 235 1/2" 215 185 5/8" 210 180 3/4" 210 180 i. Environmental Stress Cracking: "There shall be no loss of pressure in the tubing when tested in accordance with 7.9" (paragraph of ASTM F876). j. Degree of Crosslinking: "When tested in accordance with 7.9, (paragraph of ASTM F876), the degree of crosslinking for PEX tubing material shall be within the range of 65%to 89%inclusive." k. Stabilizer Migration Resistance: "When tested in accordance with 7.10 (paragraph of ASTM F876), the time t2 (t2 = time to failure of boiled sample) shall be at least 50% of the time, t," (t, = time to failure of unboiled sample). I. Bend Radius: The minimum bend radius for cold bending of the tube shall not be more than six (6) times the outside diameter for up to a 90 HVAC 15600 - 52 HVAC System Renovations Presidents House Smith College Northampton, MA Equipment Schedule Specification Static Deflection Air Handling/Energy Recovery Units 1, 4, 19 Internal Isolation Fan Coil Units 10, 12, 19 .75 in. In-Line Fans 10, 12, 19 1 in. Unit Heaters 10, 12, 19 .75 in. Cabinet Heaters 4 & 18 Pumps—Base Mounted 1, 4, 18, 23 Pumps— In-Line 23 2.21 RADIANT HEATING DISTRIBUTION SYSTEM A. Scope of Work 1. This Specification is to provide relevant product data for a radiant tubing system consisting of PEX tubing with oxygen permeation protection, distribution manifolds and associated fittings. B. References 1. American Society of Testing and Materials, Standard Specification F876, entitled "Crosslinked Polyethylene (PEX)Tubing". 2. American Society of Testing and Materials, Standard Specification F877 entitled, "Crosslinked Polyethylene (PEX) Plastic Hot and Cold Water Distribution Systems". 3. German Standard DIN 4726, "Pipelines of plastic materials used in warm water floor heating systems". C. Materials 1. Tube a. Tube Composition: Crosslinked Polyethylene (PEX) in accordance with ASTM F876. b. Manufacturing Method: All PEX tubing shall be manufactured using the "electron beam method of crosslinking, performed at ambient temperature and pressure. HVAC 15600- 51 HVAC System Renovations Presidents House Smith College Northampton, MA restraints are sized for the larger duct. Duct joints shall conform to SMACNA duct construction standards. 4. The ductwork must be reinforced at the restraint locations. Reinforcement shall consist of an additional angle on top of the ductwork that is attached to the support hanger rods. Ductwork is to be attached to both upper angle and lower trapeze. 5. A group of ducts may be combined in a larger frame so that the combined weights and dimensions of the ducts are less than or equal to the maximum weight and dimensions of the duct for which bracing details are selected. 6. Walls, including gypsum board non bearing partitions, which have ducts running through them may replace a typical transverse brace. Provide channel framing around ducts and solid blocking between the duct and frame. P. All mechanical equipment shall be vibration isolated and seismically restrained as per the schedules in paragraph S of this Specification. Q. Seismic Restraint Exclusions: 1. Piping: a. All piping less than 2-1/2 in. in diameter except those listed below. b. All gas piping and medical gas piping less than 1 in. I.D. C. All piping in mechanical equipment rooms less than 1-1/4 in. I.D. d. All clevis or trapeze supported piping suspended from hanger rods where the point of attachment is less than the 12 in. in length from the structure to the structural connection of the clevis or trapeze. e. All PVC and fiberglass suspended waste or vent pipe 6 in. in diameter and smaller. 2. Ductwork: a. Rectangular, square or oval ducts less than 6 sq. ft. in cross sectional area. b. Round duct less than 28 in. in diameter. C. Duct supported by hanger rods where the point of attachment is less than 12 in. in length from the structure to the structural connection of the duct work. R. Suspended Equipment: 1. VAV boxes and fan powered equipment weighing less than 50 lbs. and rigidly connected to the supply side of the duct system and supported with a minimum if 4 hanger rods. S. Schedules: Vibration Isolation and/or Seismic Restraint HVAC 15600 - 50 HVAC System Renovations Presidents House Smith College Northampton, MA 3. Longitudinal restraints shall be at 80' maximum spacing for all pipe sizes, except where lesser spacing is required to limit anchorage loads. 4. Where thermal expansion is a consideration, guides and anchors may be used as transverse and longitudinal restraints provided they have a capacity equal to or greater than the restraint loads in addition to the loads induced by expansion or contraction. 5. For fuel oil and all gas piping transverse restraints must be at 20 ft. maximum and longitudinal restraints at 40 ft. maximum spacing. 6. Transverse restraint for one (1) pipe section may also act as a longitudinal restraint for a pipe section of the same size connected perpendicular to it if the restraint is installed within allowable limits at longer distances. 7. Hold down clamps must be used to attach pipe to all trapeze members before applying restraints in a manner similar to clevis supports. 8. Branch lines may not be used to restrain main lines. 9. Cast-iron pipe of all types, glass pipe and any other pipes joined with a four band shield and clamp assembly in Zones 2B, 3 and 4 shall be braced as in sections 3.02.C.2 and 3. For Zones 0, 1 and 2A, 2 band clamps may be used with reduced spacings of 1/2 of those listed in sections 3.02.C2 and 3. N. Vibration Isolation of Ductwork: 1. All discharge runs for a distance of 50' from the connected equipment shall be isolated from the building structure by means of Specification 10 hangers or Specification 5 floor isolators. Spring deflection shall be a minimum 0.75 in. 2. All duct runs having air velocity of 1000 fpm or more shall be isolated from the building structure by Specification 11 hangers or 5 floor supports. Spring deflection shall be a minimum of 0.75 in. O. Seismic Restraint of Ductwork: 1. Seismically restrain all duct work with Specification 12 or 13 restraints as listed below: a. Restrain rectangular ducts with cross sectional area of 6 sq. ft. or larger. b. Restrain round ducts with diameters of 28 in. or larger. C. Restrain flat oval ducts the same way as rectangular ducts of the same nominal size. 2. Transverse restraints shall occur at 30' intervals or at both ends of the duct run if less than the specified interval. Transverse restraints shall be installed at each duct turn and at each end of a duct run. 3. Longitudinal restraints shall occur at 60' intervals with at least one restraint per duct run. Transverse restraints for one duct section connected perpendicular to it if the restraints are installed within 4' of the intersection of the ducts and if the HVAC 15600- 49 HVAC System Renovations Presidents House Smith College Northampton, MA 19. Locate isolation hangers as near to the overhead support structure as possible. L. Vibration Isolation of Piping: 1. Horizontal Pipe Isolation: The first three (3) pipe hangers in the main lines near the mechanical equipment shall be as described in Specification 11. Specification 11 hangers must also be used in all transverse braced isolated locations. Brace hanger rods with SRC clamps Specification 14. Horizontal runs in all other locations throughout the building shall be isolated by hangers as described in Specification 10. Floor supported piping shall rest on isolators as described in Specification 6. Heat exchangers and expansion tanks are considered part of the piping run. The first three (3) isolators from the isolated equipment will have the same static deflection as specified for the mountings under the connected equipment. If piping is connected to equipment located in basements and hangs from ceilings under occupied spaces the first three hangers shall have 0.75 in. deflection for pipe sizes up to and including 3 in., 1-1/2 in. deflection for pipe sizes up to and including 6 in., and 2-1/2 in. deflection thereafter. Hangers shall be located as close to the overhead structure as practical. Where piping connects to mechanical equipment install Specification 23 flexible piping connection or Specification 24 stainless steel hoses is 23 is not suitable for the service. 2. Riser Isolation: Risers shall be suspended from Specification 10 hangers or supported by Specification 5 mountings, anchored with Specification 25 anchors, and guided with Specification 26 sliding guides. Steel springs shall be a minimum of 0.75 in. except in those expansion locations where additional deflection is required to limit load changes to ± 25% of the initial load. Submittals must include riser diagrams and calculations showing anticipated expansion and contraction at each support point, initial and final changes and seismic loads. Submittal data shall include certification that the riser system has been examined for excessive stresses and that none will exist in the proposed design. M. Seismic Restraint of Piping: 1. Seismically restrain all piping listed as a, b or c below. Use Specification 12 cables if isolated. Specification 12 or 13 restraints may be used on unisolated piping. a. Fuel oil piping, gas piping, medical gas piping, and compressed air piping that is 1 in. I.D. or larger. b. Piping located in Mechanical Rooms, mechanical equipment (fan) rooms, and refrigeration equipment rooms that is 1-1/4 in. I.D. and larger. C. All other piping 2-1/2 in. diameter and larger. 2. Transverse piping restraints shall be at 40' maximum spacing for all pipe sizes, except where lesser spacing is required to limit anchorage loads. HVAC 15600 - 48 HVAC System Renovations Presidents House Smith College Northampton, MA specified. "Building" includes, but is not limited to, slabs, beams, columns, studs and walls. 5. Coordinate work with other trades to avoid rigid contact with the building. 6. Any conflicts with other trades which will result in rigid contact with equipment or piping due to inadequate space or other unforeseen conditions should be brought to the architects/engineers attention prior to installation. Corrective work necessitated by conflicts after installation shall be at the responsible Contractor's expense. 7. Bring to the architects/engineers attention any discrepancies between the Specifications and the field conditions or changes required due to specific equipment selection, prior to installation. Corrective work necessitated by discrepancies after installation shall be at the responsible Contractor's expense. 8. Correct, at no additional cost, all installations which are deemed defective in workmanship and materials at the Contractor's expense. 9. Overstressing of the building structure must not occur because of overhead support of equipment. Contractor must submit loads to the structural engineer of record for approval. Generally bracing may occur from: a. Flanges of structural beams. b. Upper truss cords in bar joist construction. C. Cast in place inserts or wedge type drill-in concrete anchors. 10. Specification 12 cable restraints shall be installed slightly slack to avoid short circuiting the isolated suspended equipment, piping or conduit. 11. Specification 12 cable assemblies are installed taut on non-isolated systems. Specification 13 seismic solid braces may be used in place of cables on rigidly attached systems only. 12. At locations where Specification 12 or 13 restraints are located, the support rods must be braced when necessary to accept compressive loads with Specification 14 braces. 13. At all locations where Specification 12 or 13 restraints are located, the support rods must be braced when necessary to accept compressive loads with Specification 14 braces. 14. Drill-in concrete anchors for ceiling and wall installation shall be Specification type 18, and Specification type 19 female wedge type for floor mounted equipment. 15. Vibration isolation manufacturer shall furnish integral structural steel bases as required. Independent steel rails are not permitted on this project. 16. Hand built elastomeric expansion joints may be used when pipe sizes exceed 24 in. or specified movements exceed Specification 23 capabilities. 17. Where piping passes through walls, floors or ceilings the vibration isolation manufacturer shall provide Specification 27 wall seals. 18. Air handling equipment and centrifugal fans shall be protected against excessive displacement which results from high air throughst in relation to the equipment weight. Horizontal throughst restraint shall be Specification type 28 (see selection guide). HVAC 15600- 47 HVAC System Renovations Presidents House Smith College Northampton, MA 24. All-directional acoustical pipe anchor, consisting of two sizes of steel tubing separated by a minimum 1/2 in. thick 60 durometer neoprene. Vertical restraint shall be provided by similar material arranged to prevent vertical travel in either direction. Allowable loads on the isolation material should not exceed 500 psi and the design shall be balanced for equal resistance in any direction. All-directional anchors shall be Type ADA as manufactured by Mason Industries, Inc. 25. Pipe guides shall consist of a telescopic arrangement of two sizes of steel tubing separated by a minimum 1/2 in. thickness of 60 durometer neoprene. The height if the guides shall be preset with a shear pin to allow vertical motion due to pipe expansion or contraction. Shear pin shall be removable and reinsertable to allow for selection of pipe movement. Guides shall be capable of ± 1-5/8 in. motion, or to meet location requirements. Pipe guides shall be Type VSG as manufactured by Mason Industries, Inc. 26. Split Wall Seals consists of two bolted pipe halves with minimum 3/4 in. thick neoprene sponge bonded to the inner faces. The seal shall be tightened around the pipe to eliminate clearance between the inner sponge face and the piping. Concrete may be packed around the seal to make it integral with the floor, wall or ceiling if the seal is not already in place around the pipe prior to the construction of the building member. Seals shall project a minimum of 1 in. past either face of the wall. Where temperatures exceed 240 dig. F., 10 lb. density fiberglass may be used in lieu of the sponge. Seals shall be Type SWS as manufactured by Mason Industries, Inc. 27. The horizontal throughst restraint shall consist of a spring element in series with a neoprene molded cup as described in Specification 5 with the same deflection as specified for the mountings or hangers. The spring element shall be designed so it can be preset for throughst at the factory and adjusted in the field to allow for a maximum of 1/4 in. movement at start and stop. The assembly shall be furnished with one (1) rod and angle brackets for attachment to both the equipment and the duct work or the equipment and structure. Horizontal restraints shall be attached at the centerline of throughst and symmetrical on either side of the unit. Horizontal throughst restraints shall be Type WBI/WBD as manufactured by Mason Industries, Inc. K. Execution - General: 1. All vibration isolators and seismic restraint systems must be installed in strict accordance with the manufacturers written instruction and all certified submittal data. 2. Installation of vibration isolators and seismic restraints must not cause any change of position of equipment, piping or duct work resulting in stresses or misalignment. 3. No rigid connections between equipment and the building structure shall be made that degrades the noise and vibration control system herein specified. 4. The Contractor shall not install any equipment, piping, duct or conduit which makes rigid connections with the building unless isolation is not HVAC 15600- 46 HVAC System Renovations Presidents House Smith College Northampton, MA lower Z section anchored to the roof structure. Curb shall have anchorage pre-approval "R" from OSHPD in the State of California attesting to the maximum certified horizontal and vertical load ratings. Curb shall be Type RSC as manufactured by Mason Industries, Inc. 22. Flexible spherical piping connectors shall employ peroxide cured EPDM in the covers, liners and Dacron tire cord frictioning. Solid steel rings shall be used within the raised face rubber ends to prevent pullout. Flexible cable bead wire is not acceptable. Sizes 2 in. and larger shall have two spheres reinforced with a ring between spheres to maintain shape and complete with split ductile iron or steel flanges with hooked or similar interlocks. Sizes 16 in. to 24 in. may be single sphere. Sizes 3/4 in. to 1-1/2 in. may have threaded bolted flange assemblies, one sphere and cable retention. 14 in. and smaller connectors shall be rated at 250 psi up to 190° F with a uniform drop in allowable pressure to 190 psi at 250° F. 16 in. and larger connectors are rated 180 psi at 190° F and 135 psi at 250° F. Safety factors to burst and flange pullout shall be a minimum of 3/1. All joints must have permanent markings verifying a 5 minute factory test at twice the rated pressure. Concentric reducers to the above Specifications may be substituted for equal ended expansion joints. Pipe connectors shall be installed in piping gaps equal to the length of the expansion joints under pressure. Control rods need only be used in unanchored piping locations where the manufacturer determines the installation exceeds the pressure requirement without control rods, as control rods are not desirable in seismic work. If control rods are used, they must have 1/2 in. thick Neoprene washer bushings large enough in area to take the throughst at 1000 psi maximum on the washer area. Expansion joints shall be installed on the equipment side of the shut off valves. Submittals shall include two (2) test reports by independent consultants showing minimum reductions of 20 DB in vibration accelerations and 10 DB in sound pressure levels at typical blade passage frequencies on this or a similar product by the same manufacturer. All expansion joints shall be installed on the equipment side of the shut off valves. Expansion joints shall be SAFEFLEX SFDEJ, SFEJ, SFDCR or SFU and Control Rods CR as manufactured by Mason Industries, Inc. 23. Flexible stainless steel hose shall have stainless steel braid and carbon steel fittings. Sizes 3 in. and larger shall be flanged. Smaller sizes shall have male nipples. Minimum lengths shall be as tabulated: Flanged Male Nipples 3x 14 10x26 1/2x9 1-1/2x13 4x15 12 x 28 3/4 x 102 x 14 5x19 14x301 x11 2-1/2x18 6x20 16x321/4x12 Hoses shall be installed on the equipment side of the shut-off valves horizontally and parallel to the equipment shafts wherever possible. Hoses shall be Type BSS as manufactured by Mason Industries, Inc. HVAC 15600-45 HVAC System Renovations Presidents House Smith College Northampton, MA Snubbers shall be installed with factory set clearances. The capacity of the seismic snubber at 3/8 in. deflection shall be equal or greater than the load assigned to the mounting grouping controlled by the snubber multiplied by the applicable "G" force. Submittals shall include the load deflection in the x, y and z planes. Snubbers shall have an anchorage pre-approval "R"Number from OSHPD in the State of California verifying the maximum certified horizontal and vertical load ratings. Snubbers shall be series Z-1011 as manufactured by Mason Industries, Inc. 18. Stud wedge anchors shall be manufactured from full diameter wire, not from undersized wire that is "rolled up" to create the thread. The stud anchor shall also have a safety shoulder which fully supports the wedge ring under load. The stud anchors shall have an evaluation report number from the I.C.B.O. Evaluation Service, Inc. verifying its allowable loads. Drill-in stud edge anchors shall be Type SAS as manufactured by Mason Industries, Inc. 19. Female wedge anchors are preferred in floor locations so isolators or equipment can be slid into place after the anchors are installed. Anchors shall be manufactured from full diameter wire, and shall have a safety shoulder to fully support the wedge ring under load. Female wedge anchors shall have an evaluation report number from I.C.B.O. Evaluation Service, Inc. verifying to its allowable loads. Drill-in female wedge anchors shall be Type SAB as manufactured by Mason Industries, Inc. 20. Vibration isolation manufacturer shall furnish rectangular steel concrete pouring forms for floating and inertia foundations. Bases for split case pumps shall be large enough to provide for suction and discharge of elbows. bases shall be a minimum of 1/12 of the longest dimension of the base but not less than 6in. The base depth need not exceed 12 in. unless specifically recommended by the base manufacturer for mass or rigidity. Forms shall include minimum concrete reinforcing consisting of 1/2 in. bars welded in place on 6 in. centers running both ways in a layer 1-1/2 in. above the bottom. Forms shall be furnished with steel templates to hold the anchor bolt sleeves and anchors while concrete is being poured. Height saving brackets shall be employed in all mounting locations to maintain a 1 in. clearance below the base. Wooden formed bases leaving a concrete rather than a steel finish are not acceptable. Base shall be Type BMK o K as manufactured by Mason Industries, Inc. 21. Curb mounted rooftop equipment shall be mounted on spring isolation curbs. The lower member shall consist of a sheet metal Z section containing adjustable and removable steel springs that support the upper floating section. The upper frame must provide continuous support for the equipment and must be captive so as to resiliently resist wind and seismic forces. All directional neoprene snubber bushings shall be a minimum of 1/4 in. thick. Steel springs shall be laterally stable and rest on 1/4 in. thick neoprene acoustical pads. Hardware must be plated and the springs provided with a rust resistant finish. The curbs waterproofing shall consist of a continuous galvanized flexible counter flashing nailed over the lower curbs waterproofing and joined at the corners by EPDM bellows. All spring locations shall have access ports with removable waterproof covers. Lower curbs shall have provision for 2 in. of insulation. The roof curbs shall be built to seismically contain the rooftop unit. The unit must be solidly fastened to the top floating rail, and the HVAC 15600-44 HVAC System Renovations Presidents House Smith College Northampton, MA 12. Seismic Cable Restraints shall consist of galvanized steel aircraft cables sized to resist seismic loads with a minimum safety factor of two (2) and arranged to provide all-directional restraint. Cable end connections shall be steel assemblies that swivel to final installation angle and utilize two (2) clamping bolts to provide proper cable engagement. Cables must not be allowed to bend across sharp edges. Cable assemblies shall have an Anchorage Pre-approval "R" Number from OSHPD in the State of California verifying the maximum certified load ratings. Cable assemblies shall be Type SCB at the ceiling and at the clevis bolt, SCBH between the hanger rod nut and the clevis or SCBV if clamped to a beam all as manufactured by Mason Industries, Inc. 13. Seismic solid braces shall consist of steel angles or channels to resist seismic loads with a minimum safety factor of 2 and arranged to provide all directional restraint. Seismic solid brace end connectors shall be steel assemblies that swivel to the final installation angle and utilize two through bolts to provide proper attachment. Seismic solid brace assembly shall have anchorage pre-approval "R" Number from OSHPD in the state of California verifying the maximum certified load ratings. Solid seismic brace assemblies shall be Type SSB as manufactured by Mason Industries, Inc. 14. Steel angles, sized to pre-vent buckling, shall be clamped to pipe or equipment rods utilizing a minimum of three ductile iron clamps at each restraint location when required. Welding of support rods is not acceptable. Rod clamp assemblies shall have an Anchorage Pre- approval "R" Number from OSHPD in the State of California. Rod clamp assemblies shall be Type SRC as manufactured by Mason Industries, Inc. 15. Pipe clevis cross bolt braces are required in all restraint locations. They shall be special purpose performed channels deep enough to be held in place by bolts passing over the cross bolt. Clevis cross braces shall have an Anchorage Pre-approval "R"Number from OSHPD in the State of California. Clevis cross brace shall be Type CCB as manufactured by Mason Industries, Inc. 16. All-directional seismic snubbers shall consist of interlocking steel members restrained by a one-piece molded neoprene bushing of bridge bearing neoprene. Bushing shall be replaceable and a minimum of 1/4 in. thick. Rated loadings shall not exceed 1000 psi. A minimum air gap of 1/8 in. shall be incorporated in the snubber design in all directions before contact is made between the rigid and resilient surfaces. Snubber end caps shall be removable t allow inspection of internal clearances. Neoprene bushings shall be rotated to insure no short circuits exist before systems are activated. Snubbers shall have an Anchorage Pre- approval "R" Number from OSHPD in the State of California verifying the maximum certified horizontal and vertical load ratings. Snubber shall be Type Z-1225 as manufactured by Mason Industries, Inc. 17. All directional seismic snubbers shall consist of interlocking steel members restrained by shock absorbent rubber materials compounded to bridge bearing Specifications. Elastomeric materials shall be replaceable and a minimum of 3/4 in. thick. Rated loadings shall not exceed 1000 psi. Snubbers shall be manufactured with air gap between hard and resilient material of nor less than 1/8 in. nor more than 1/4 in. HVAC 15600 - 43 HVAC System Renovations Presidents House Smith College Northampton, MA 7. Spring mountings as in Specification 5 built into a ductile iron or steel housing to provide all directional seismic snubbing. The snubber shall be adjustable vertically and allow a maximum if 1/4 in. travel in all directions before contacting the resilient snubbing collars. Mountings shall have an Anchorage Pre-approval "R" Number from OSHPD in the State of California verifying the maximum certified horizontal and vertical load ratings. Mountings shall be SSLFH as manufactured by Mason Industries, Inc. 8. Air Springs shall be manufactured with upper and lower steel sections connected by a replaceable flexible nylon reinforced neoprene element. Air spring configuration shall be multiple bellows to achieve a maximum natural frequency of 3 Hz. Air Springs shall be designed for a burst pressure that is a minimum of three times the published maximum operating pressure. All air spring systems shall be connected to either the building control air or a supplementary air supply and equipped with three (3) leveling valves to maintain leveling within plus or minus 1/8in. Submittals shall include natural frequency, load, and damping tests performed by an independent lab or acoustician. Air Springs shall be Type MT and leveling valves Type LV as manufactured by Mason Industries, Inc. 9. Restrained air spring mountings shall have a MT air spring as described in Specification 8, within a rigid housing that includes vertical limit stops to prevent air spring extension when weight is removed. The housing shall serve as blocking during erection. A steel spacer shall be removed after adjustment. Installed and operating heights are equal. A minimum clearance of 1.2 in. shall be maintained around restraining bolts and between the housing and the air spring action. Limit stops shall be out of contact during normal operation. Housing shall be designed to resist all seismic forces. Mountings shall be SLR-MT as manufactured by Mason Industries, Inc. 10. Hangers shall consist of rigid steel frames containing minimum 1-1/4 in. thick neoprene elements at the top and a steel spring with general characteristics as in Specification 5 seated in a steel washer reinforced neoprene cup on the bottom. The neoprene element and the cup shall have neoprene bushings projecting through the steel box. To maintain stability the boxes shall not be articulated as clevis hangers or the neoprene element stacked on top of the spring. Spring diameters and hanger box lower hole sizes shall be large enough to permit the hanger rod to swing through a 30°arc from side to side before contacting the rod bushing and short circuiting the spring. Submittals shall include a hanger Drawing showing the 300 capability. Hangers shall be Type 30N as manufactured by Mason Industries, Inc. 11. Hangers shall be as described in 10, but they shall be pre-compressed and locked at the rated deflection by means of a resilient seismic upstop to keep the piping or equipment at a fixed elevation during installation. The hangers shall be designed with a release mechanism to free the spring after the installation is complete and the hanger is subjected to its full load. Deflection shall be clearly indicated by means of a scale. Submittals shall include a Drawing of the hanger showing the 30 degree capability. Hangers shall be Type PC30N as manufactured by Mason Industries, Inc. HVAC 15600-42 HVAC System Renovations Presidents House Smith College Northampton, MA Load distribution plates shall be used as required. Pads shall be Type Super"W" as manufactured by Mason Industries, Inc. 2. Bridge-bearing neoprene mountings shall have a minimum static deflection of 0.2 in. and all directional seismic capability. The mount shall consist of a ductile iron casting containing two separated and opposing molded neoprene elements. The elements shall prevent the central threaded sleeve and attachment bolt from contacting the casting during normal operation. The shock absorbing neoprene materials shall be compounded to bridge-bearing Specifications. Mountings shall have an Anchorage Pre-approval "R" Number from OSHPD in the State of California verifying the maximum certified horizontal and vertical load ratings. Mountings shall be Type BR as manufactured by Mason Industries, Inc. 3. Sheet metal panels shall be bolted to the walls or supporting structure by assemblies consisting of a neoprene bushing cushioned between 2 steel sleeves. The outer sleeve prevents the sheet metal from cutting into the neoprene. Enlarge panel holes as required. Neoprene elements pass over the bushing to cushion the back panel horizontally. A steel disc covers the inside neoprene element and the inner steel sleeve is elongated to act as a stop so tightening the anchor bolts does not interfere with panel isolation in three (3) planes. Bushing assemblies can be applied to the ends of steel cross members where applicable. All assemblies shall be Type PB as manufactured by Mason Industries, Inc. 4. A one piece molded bridge bearing neoprene washer/bushing. The bushing shall surround the anchor bolt and have a flat face to avoid metal to metal contact. Neoprene bushings shall be Type HG as manufactured by Mason Industries, Inc. 5. Spring isolators shall be free standing, laterally stable without any housing, and complete with a molded neoprene cup or 1/4 in. neoprene acoustical friction pad between the baseplate and the support. All mountings shall have leveling bolts that must be rigidly bolted to the equipment. Spring diameters shall be no less than 0.8 if the compressed height of the spring at rated load. Springs shall have a minimum additional travel to solid equal to 50% of the rated deflection. Submittals shall include spring diameters, deflection, compressed spring height and solid spring height. Mountings shall be Type SLF as manufactured by Mason Industries, Inc. 6. Restrained spring mountings shall have an SLF mounting as described in Specification 5, within a rigid housing that includes vertical limit stops to prevent spring extension when weight is removed. The housing shall serve as blocking during erection. A steel spacer shall be removed after adjustment. Installed and operating heights are equal. A minimum clearance of 1/2 in. shall be maintained around restraining bolts and between the housing and the spring so as not to interfere with the spring action. Limit stops shall be out of contact during normal operation. Since housings will be bolted or welded in position there must be an internal isolation pad. Housing shall be designed to resist all seismic forces. Mountings shall have Anchorage Pre-approval "R" Number from OSHPD in the state of California certifying the maximum certified horizontal and vertical load ratings. Mountings shall be SLR as manufactured by Mason Industries, Inc. HVAC 15600 - 41 HVAC System Renovations Presidents House Smith College Northampton, MA a. Contractor shall supply supplementary support steel for all equipment, piping, ductwork, etc. including roof mounted equipment, as required or specified. 3. Attachments: a. Contractor shall supply restraint attachment plates cast into housekeeping pads, concrete inserts, double-sided beam clamps, etc. in accordance with the requirements of the vibration vendor's calculations. H. Seismic Force Levels 1. The following force levels will be used on this project. Minimum "G" Forces Equal to or Exceeding Building Code Listed in E. Building "G" Force "G" Force "G" Force "G" Force For Code for all pipes, Duct & for Rigidity for Flexibility Life Safety Conduit Mounted Mounted Equipment Either Equipment Equipment Rigidity or Flexibility Mounted Zone Horiz. Vert. Horiz. Vert. Horiz. Vert. Horiz. Vert. UBC " BOCA .25 .08 0.4 0.15 0.1 0.15 0.6 0.2 SBCCI I. Product Intent: 1. All vibration isolators and seismic restraints described in this section shall be the product of a single manufacturer. Mason Industry's products are the basis of these Specifications; products of other manufacturers are acceptable provided their systems strictly comply with the Specifications and have the approval of the specifying engineer. Submittals and certification sheets shall be in accordance with Section D. 2. For the purposes of this project, failure is defined as the discontinuance of any attachment point between equipment or structure, vertical permanent deformation greater than 1/8 in. and/or horizontal permanent deformation greater than 1/4 in. J. Product Description: Vibration Isolators and Seismic Restraints: 1. Two (2) layers of 3/4 in. thick neoprene pad consisting of 2 in. square waffle modules separated horizontally by a 16 gauge galvanized shim. HVAC 15600 - 40 HVAC System Renovations Presidents House Smith College Northampton, MA both shear and tensile loads as well as one test or analysis at 450 to the weakest mode. (3) Analysis must indicate calculated dead loads, static seismic loads, and capacity of materials utilized for connections to equipment and structure. Analysis must detail anchoring methods, bolt diameter, embedment, and/or welded length. All seismic restraint devices shall be designed to accept, without failure, the forces detailed in Section H acting through the equipment center of gravity. Overturning moments may exceed forces at ground level. E. Code and Standards Requirements: 1. Typical Applicable Codes and Standards - most recent or enforced code: a. Massachusetts State Building Code. b. BOCA National Mechanical Code. C. NFPA 90A. F. Manufacturer's Responsibility: 1. Manufacturer of vibration isolation and seismic control equipment shall have the following responsibilities: a. Determine vibration isolation and seismic restraint sizes and locations. b. Provide vibration isolation and seismic restraints as scheduled or specified. C. Provide calculations and materials if required for restraint of un- isolated equipment. d. Provide installation instructions, drawings, and trained field supervision to insure proper installation and performance. G. Related Work: 1. Housekeeping Pads: a. Housekeeping pad reinforcement and monolithic pad attachment to the structure details and design shall be prepares by the restraint vendor if not already indicated on the Drawings. b. Housekeeping pads shall be coordinated with restraint vendor and sized to provide a minimum edge distance of ten (10) bolt diameters all around the outermost anchor bolt to allow development of full drill-in wedge anchor ratings. If cast-in anchors are to be used, the housekeeping pads shall be sized to accommodate the ACI requirements for bolt coverage and embedment. 2. Supplementary Support Steel: HVAC 15600- 39 HVAC System Renovations Presidents House Smith College Northampton, MA D. Manufacturer's Data: 1. The manufacturer of vibration isolation and seismic restraints shall provide submittals for products as follows: a. Descriptive Data: (1) Catalog cuts or data sheets on vibration isolators and specific restraints detailing compliance with the Specification. (2) Detailed schedules of flexible and rigidly mounted equipment, showing vibration isolators and seismic restraints by referencing numbered descriptive Drawings. b. Shop Drawings: (1) Submit fabrication details for equipment bases including dimensions, structural member sizes and support point locations. (2) Provide all details of suspension and support for ceiling hung equipment. (3) Where walls, floors, slabs or supplementary steel work are used for seismic restraint locations, details of acceptable attachment methods for ducts, conduit and pipe must be included and approved before the condition is accepted for installation. Restraint manufacturer's submittals must include spacing, static loads and seismic loads at all attachment and support points. (4) Provide specific details of seismic restraints and anchors; include number, size, and locations for each piece of equipment. C. Seismic Certification and Analysis: (1) Seismic restraint calculations must be provided for all connections of equipment to the structure. Calculations must be stamped by a registered professional engineer with at least five years of seismic design experience, licensed in the state of the job location. (2) All restraining devices shall have a pre-approval number from California OSHPD or some other recognized government agency showing maximum restraint ratings. Pre-approvals based on independent testing are preferred to approvals based on calculations. Where pre-approved devices are not available, submittals based on independent testing are preferred. Calculations (including the combining of tensile and shear loadings) to support seismic restraint designs must be stamped by a registered professional engineer with at least five years of seismic design experience and licensed in the state of the job location. Testing and calculations must include HVAC 15600 - 38 HVAC System Renovations Presidents House Smith College Northampton, MA Air Separators Fans (all types) Boilers Heat Exchangers Cabinet Heaters Piping Chillers Pumps (all types) Compressors Rooftop Units Comp. Room Units Tanks (all types) Condensers C. Definitions: 1. Life Safety Systems a. All systems involved with fire protection including sprinkler piping, fire pumps, jockey pumps, fire pump control panels, service water supply piping, water tanks, fire dampers and smoke systems. b. All systems involved with and/or connected to emergency power supply including all generators, transfer switches, transformers, and all flowpaths to fire protection and/or emergency lighting systems. C. All medical and life support systems. d. Fresh air relief systems on emergency control sequence including air handlers, conduit, duct, dampers, etc. e. All life safety equipment has an asterisk on the equipment schedule. 2. Positive Attachment: a. A positive attachment is defined as a cast-in anchor, a drill-in wedge anchor, a double-sided beam clamp loaded perpendicular to a beam, or a welded or bolted connection to structure. Single sided "C" type beam clamps for support rods of overhead piping, ductwork, or any other equipment are not acceptable on this project as seismic anchor points. 3. Transverse Bracing: a. Restraint(s) applied to limit motion perpendicular to the centerline of the pipe, duct, or conduit. 4. Longitudinal Bracing: a. Restraint(s) applied to limit motion parallel to the centerline of the pipe, duct, or conduit. HVAC 15600 - 37 HVAC System Renovations Presidents House Smith College Northampton, MA d. Momentary contact "TEST" push button on cover for each pump. e. Numbered terminal strip. f. Disconnect switch. g. Fused transformer for control circuit. h. Auxiliary contacts and float switches for high condensate level alarm. 2.20 VIBRATION AND SEISMIC CONTROL A. Intent: 1. All mechanical equipment, piping and ductwork as noted on the equipment schedule or in the Specification shall be mounted on vibration isolators and with flexible connections to prevent the transmission of vibration and mechanically transmitted sound to the building structure. Vibration isolators shall be selected in accordance with the weight distribution so as to produce reasonably uniform deflections. 2. All isolators and isolation materials shall be of the same manufacturer and shall be certified by the manufacturer. 3. It is the intent of the seismic portion of Specification to keep all mechanical building system components in place during a seismic event. 4. All such systems must be installed in strict accordance with seismic codes, component manufacturer's, and building construction standards. Whenever a conflict occurs between the manufacturers or construction standards, the most stringent shall apply. 5. This Specification is considered to be minimum requirements for seismic consideration and is not intended as a substitute for legislated, more stringent, national, state or local construction requirements (i.e. California Title 24, California OSHPD, Canadian Building Codes, or other requirements). 6. The Contractor shall correct any variance or non-compliance with these Specification requirements in an approved manner. 7. Seismic restraints shall be designed in accordance with seismic force levels as detailed in Section H. B. The work in this Section includes, but is not limited to, the following: 1. Vibration isolation for piping, ductwork and equipment. 2. Equipment isolation bases. 3. Flexible piping connections. 4. Seismic restraints for isolated equipment. 5. Seismic restraints for non-isolated equipment. 6. Certification of seismic restraint designs and installation supervision. 7. Certification of seismic attachment of housekeeping pads. 8. All mechanical systems: Equipment buried underground is excluded but entry of services through the foundation wall is included. Equipment referred to below is typical. (Equipment not listed is still included in this Specification). AC Units Condensing Units Air Distrib. Boxes Ductwork Air Handling Units Unit Heaters HVAC 15600- 36 HVAC System Renovations Presidents House Smith College Northampton, MA F. Tubesheet Materials: Steel tubesheets. G. Baffles: Steel. H. Piping Connections: 1. Shell: Flanged (larger sizes)/threaded (smaller sizes) inlet and outlet fluid connections, threaded drain, and vent connections. 2. Head: Flanged inlet and outlet fluid connections for larger sizes, threaded for smaller. I. Support Saddles: 1. Fabricated of material similar to shell. 2. Foot mount with provision for anchoring to support. 3. Fabricate attachment of saddle supports to pressure vessel with reinforcement strong enough to resist heat-exchanger movement during a seismic event when heat-exchanger saddles are anchored to building structure. 2.19 STEAM CONDENSATE PUMPS A. Configuration: Duplex floor-mounting pumps with receiver and float switches; rated to pump minimum 210 deg F steam condensate. 1. Manufacturers: a. Domestic Pump; Div. of ITT Industries. b. Skidmore Div.; Vent-Rite Valve Corp. C. Federal Pump Corp. 2. Receiver: Floor-mounting, close-grained cast iron; externally adjustable float switches; with water-level gage, steam condensate thermometer, discharge- pressure gage for each pump, bronze gate valves between receiver and pumps, flanges for pump mounting, and lifting eyebolts. 3. Inlet Strainer: Cast iron with self-cleaning bronze screen, dirt pocket, and cleanout plug on receiver inlet. 4. Pumps: Centrifugal, close coupled, vertical design, permanently aligned, and bronze fitted; with replaceable bronze case rings, stainless-steel shafts, and mechanical seals; mounted on receiver flanges; rated to operate with a minimum of 2 feet of NPSH. 5. Control Panel: NEMA 250, Type 2 enclosure with hinged door and grounding lug, mounted on pump; factory wired for single external electrical connection; and with the following components within cabinet: a. Motor controller for each pump. b. Electrical pump alternator to operate pumps in lead-lag sequence and allow both pumps to operate on receiver high level. C. Manual lead-lag control to override electrical pump alternator to manually select the lead pump. HVAC 15600-35 HVAC System Renovations Presidents House Smith College Northampton, MA Section II, Part C,ASME Boiler and Pressure Vessel Code for welding materials. 18. Soldering Materials: Except as otherwise indicated, provide soldering materials as determined by Installer to comply with installation requirements. 19. Brazing Materials: Except as otherwise indicated, provide brazing materials as determined by Installer to comply with installation requirements. Comply with SFA-5.8, Section II, ASME Boiler and Pressure Vessel Code for brazing filler metal materials. 20. Gaskets for Flanged Joints: ANSI B16.21; full-faced for cast-iron flanges; raised- face for steel flanges, unless otherwise indicated. 21. Note: Grooved piping will NOT be allowed. 2.16 STRAINERS A. Pipeline strainers shall be full size, iron body, "Y" pattern and shall be installed on the inlet side of each steam trap, and elsewhere as indicated on the Drawings. Strainers 2" and smaller shall have screwed ends; 2-1/2"and larger shall have flanged ends. B. Strainers for steam and condensate systems over 50 psig. shall be 250 lb. class. Strainers for other systems shall be 125 lb. class. Strainers shall be Illinois, Barnes and Jones, Armstrong, or equal, and shall be so installed as to permit ready removal of basket. Each strainer 2-1/2"and larger shall be provided with hose end globe valve on blow-off. 2.17 ACCESS PANELS A. Furnish and install access panels at all valves, volume dampers, tec. installed above plastered ceilings, in walls, and all other non-accessible spaces. Access panels in plastered ceilings shall be Karp Type DSC-214 PL (12"x 12"); access panels in walls shall be Karp type DSC-211 "Universal' (12"x 12"). 2.18 SHELL-AND-TUBE HEAT EXCHANGERS A. Manufacturers: 1. API Heat Transfer Inc. 2. Armstrong Pumps, Inc. 3. ITT Industries; Bell &Gossett. 4. Taco, Inc. B. Configuration: U-tube with removable bundle. C. Shell Materials: Steel. D. Head: 1. Materials: Cast iron. 2. Flanged and bolted to shell. E. Tube: 1. Seamless copper tubes. 2. Tube diameter is determined by manufacturer based on service. HVAC 15600 - 34 HVAC System Renovations Presidents House Smith College Northampton, MA 2. All piping shall have manufacturer's name or trademark rolled into each and every length of pipe. 3. All threads for screwed joints shall be National Taper Pipe Thread conforming to ANSI B2.1-1968. 4. Qualify welding procedures, welders and operators in accordance with ASME B31.1, or ASME B31.9, as applicable, for shop and project site welding of piping work. B. Application 1. Hot Water, Chilled Water, Dual-Temperature Heating/Cooling Water, Steam, Steam Condensate Return and Pumped Steam Condensate Return: Black steel pipe, Schedule 40, size 2" and smaller threaded, 2-1/2" and larger welded, or Type "L"copper for hot water. C. Materials 1. Black Steel Pipe : ASTM A53, A106 or A120; except comply with ASTM A53 or A106 where close coiling or bending is required. 2. Malleable-Iron Threaded Fittings: ANSI B16.3; plain or galvanized as indicated. Class 150 for Schedule 40 piping, Class 300 for Schedule 80. 3. Yoloy Steel Pipe: ASTM A714; Class 4; Grade IV. 4. Steel Flanges/Fittings: ANSI B16.5, including bolting and gasketing of the following material group, end connection and facing except as otherwise indicated, Class 150 for Schedule 40 piping, Class 300 for Schedule 80. a. Material Group: Group 1.1 b. End Connections: Buttwelding C. Facings: Raised-face 5. Wrought-Steel Buttwelding Fittings: ANSI B16.9, except ANSI B16.28 for short- radius elbows and returns; rated to match connected pipe. 6. Yoloy Steel Buttwelding Fittings: ASTM A714. 7. Forged Branch Connection Fittings: Except as otherwise indicated, provide type as determined by Installer to comply with installation requirements, Bonney"Weldolets" or"Threadolets", or equal. 8. Pipe Nipples: Fabricated from same pipe as used for connected pipe; except do not use less than Schedule 80 pipe where length remaining unthreaded is less than 1-1/2" and where pipe size is less than 1-1/2", and do not thread nipples full length (no close-nipples). 9. Copper Tube: ASTM B88; Type as indicated for each service; hard-drawn temper for water piping; soft temper for oil piping. 10. DWV Copper Tube: ASTM 8306. 11. ACR Copper Tube: ASTM 8280. 12. Wrought-Copper Solder-Joint Fittings: ANSI 616.22. 13. Cast-Copper Solder-Joint Drainage Fittings: ANSI 1316.23. 14. Wrought-Copper Solder-Joint Drainage Fittings: ANSI 816.29. 15. Red Brass Pipe: ASTM B43. 16. Cast-Bronze Threaded Fittings: ANSI 1316.15. 17. Welding Materials: Except as otherwise indicated, provide welding materials as determined by Installer to comply with installation requirements. Comply with HVAC 15600 - 33 11MI In HVAC System Renovations Presidents House Smith College Northampton, MA Gustin-Bacon, Manville, or other approved equal. 7. All heating hot water, steam and condensate return and make up water piping shall be insulated with fiberglass pipe insulation with an all service jacket, or approved equal. All pex tubing shall be insulated with '/2 inch Armaflex insulation. The insulation shall have an average thermal conductivity not to exceed .25 BTU in. per sq. ft. per F. per hour at a mean temperature of 75 degrees F. Thickness of the insulation shall be as scheduled below. The insulation shall be applied over clean dry pipe with all joints firmly together. Longitudinal jacket laps and the butt strips shall be smoothly secured with Benjamin Foster 85-20 adhesive. 8. Insulation of all steam, condensate return and pumped steam condensate return piping shall be fiberglass with jacketed cover,thickness to be as listed below. G. Insulation thickness shall be as follows: Minimum Pipe Insulation Required: 1. Heating Hot Water: a. Runouts up to 2 in.: 1-1/2 in.thickness b. Mains 1 in. and less: 1-1/2 in.thickness C. Mains 1-1/4 in.to 2 in.: 2 in.thickness d. Mains 2'/2"and larder: 2 in.thickness 2. Equipment: a. Air separators: 3/4 in. armaflex. b. Expansion tanks: 3/4 in. armaflex. C. Steam-to-Water Heat Exchangers: 3"fiberglass with PVC jacket.. d. Steam flash tanks: 3"fiberglass with PVC jacket. 3. Low Pressure Steam and Condensate Return (15 psig and below): a. Run outs up to 2 in.: 1 '/2 in.thickness b. Mains 1 '/2"or less: 1 1/2 in.thickness C. Mains 2 in.to 6 in.: 3 in.thickness 4. Medium and High Pressure Steam and Condensate Return (16 psig to 125 psig): a. Mains 1 1/4"or less:2'/2 in.thickness b. Mains 1 '/2 in.to 3 in.: 3 in. thickness 5. Drains and vents from hot water, steam and condensate return systems: a. All sizes:: 1 '/2 in.thickness 2.15 PIPE AND FITTINGS A. General 1. Reference is made to specifications of recognized authorities to establish quality. Latest editions of their publications at time of bidding shall be in force. HVAC 15600- 32 HVAC System Renovations Presidents House Smith College Northampton, MA D. Fan shall be selected for quiet operation and shall be factory balanced. E. Motor shall have electrical characteristics as shown on Drawings. Motor shall be equipped with permanent lubricated bearings. F. Horizontal units shall be equipped with horizontal and vertical adjustable discharge louvers. G. Unit heaters shall be Vulcan, Modine,Trane,AAF, or equal, as shown on Drawings. 2.14 INSULATION A. All new air supply and outdoor air ducts shall be insulated. Insulation for concealed ducts shall be 1-1/2 in. thick, 1 pound density glass fiber (flexible) duct insulation with factory applied reinforced aluminum foil jacket equal to Manville Type FSK. Secure to duct with Benjamin Foster No. 85-20 adhesive. Lap jacket 2 in. at all seams and secure flaps with staples and adhesive to provide complete vapor barrier. In addition, this concealed duct insulation shall be tied 18 in. o.c. with 18 gauge aluminum or copper wire where ducts exceed 24 in. in width. B. All concealed air ducts from the outdoor air intakes to the air handling units shall be insulated in the same manner as for the ductwork for concealed supply ducts. C. All exposed supply and exhaust ducts in the attic shall be insulated with 3 in. thick, 6 pound density, rigid glass fiberboard with Manville Type EAF vaporseal facing. Attach board to ducts with double prong stick clips. Seal at joints to maintain vapor barrier. All edges and angles shall be reinforced with corner beads. Finish shall consist of tackboard of Benjamin Foster No. 30-36 Sealfas, embedded Manville Duramesh 205, and a heavy finish coat of Benjamin Foster No. 30-35 Sealfas, all applied according to manufacturer's recommendations. D. Pipe Insulation: New piping in all locations shall be insulated. 1. All insulation including covering shall be fire resistant and fire retardant and shall have a flame spread rating not exceeding 25, smoke developed rating not exceeding 50, all complying with NFPA 225 and/or U.L. 723. Adhesives used for applying and sealing jackets shall also conform to these same fire retardant and smoke ratings. 2. On exposed insulation, all longitudinal seams shall be kept at the top of the pipe and circumferential joints shall be kept to a minimum. Raw ends of insulation shall be concealed by neatly folding in the ends of the jackets. Fittings, valve bodies, and flanges shall be furnished with the same jacket materials used on adjoining insula- tion. 3. Covering shall not be applied until all parts of the work have been tested by the Contractor and approved by the Engineer. 4. A vapor barrier shall be installed on all new hot water, condensate drains, make-up water and steam and condensate piping. It shall be applied in accordance with the manufacturer's instructions to maintain the integrity of the vapor barrier. 5. Attention is called for to the fact that on all hot water, steam and condenser, oversized pipe hangers shall be furnished and pipe insulation shall be applied continuous along the pipe passing inside the hanger. 6. Pipe insulation shall be closed cell Armaflex insulation as manufactured by HVAC 15600- 31 HVAC System Renovations Presidents House Smith College Northampton, MA I. Pump Suction Diffusers 1. Furnish and install at each pump a suction diffuser of the size and type required. Suction diffusers shall be Bell &Gossett,Armstrong,Taco, or approved equal. 2. Units shall consist of angle type body with inlet valves combination diffuser-strainer-orifice cylinder with 3/16 in. diameter openings for pump protection. A permanent magnet shall be located within the flow stream and shall be removable for cleaning. The orifice cylinder shall be equipped with a disposable fine mesh strainer which shall be removed after system start-up. The orifice cylin- der shall be designed to withstand a pressure differential equal to pump shut-off head and shall have a free area equal to five times the cross section area of the pump suction opening. Valve length shall be no less than 2-1/2 times the pump connection diameter. The units shall be provided with adjustable support foot to carry the weight of the suction piping. 2.12 HANGERS A. Hangers shall be as manufactured by Grinnell Company, Carpenter & Paterson, Fee & Mason, or equal. B. For all pipe 2-1/2" and larger- Grinnell Figure No. 20, at 10' intervals. C. For all other suspended piping -Grinnell Figure 70 at 6' intervals for tubing 1-1/4"or less, 10' intervals for piping at 1-1/2" and larger. D. All hangers directly in contact with non-ferrous pipe or tubing shall be copper plated or plastic coated. E. Hangers or supports shall be placed within 1' of each horizontal elbow. Vertical runs of pipe not over 5' in length shall be supported on hangers placed not over 12" from the elbow on the connecting horizontal run. F. Install Figure 167 insulation shield between hanger and insulation on all piping; hangers to be installed outside pipe insulation. G. Vertical risers shall be supported with Grinnell Figure CT-121C plastic coated riser clamp; to be installed immediately below a coupling. 2.13 UNIT HEATERS A. Unit heaters shall be of the vertical and horizontal blow-through propeller fan type with hot water heating coil. Capacity shall be as shown on the Drawings. B. Casing shall be constructed of heavy gauge furniture steel. It shall be phosphatized and completely dip painted with a heavy duty baked enamel. C. Coil shall be constructed on a single serpentine copper tube. Aluminum fins shall be mechanically attached to the coil by expansion. All connections and U-bends shall be electrically induction-brazed to the tube. The coil shall be tested for 100 psi. HVAC 15600- 30 HVAC System Renovations Presidents House Smith College Northampton, MA be packed with impregnated asbestos gaskets placed inside the bolt circle with graphite applied to both faces. C. Dielectric unions shall be provided between ferrous and non-ferrous piping to prevent galvanic corrosion. The dielectric unions shall meet the requirements for tensile strength of pipe fittings in accordance with Federal Specification WW-U-531 and shall be suitable for temperatures and pressures encountered. The ends shall be threaded, flanged, brazed, or soldered to match adjacent piping. The metal parts of the union shall be separated so that the electrical current is below I percent of the galvanic current which would exist with metal to metal contact. 2.10 PIPE SLEEVES A. Standard IPS steel or wrought iron sleeves shall be provided wherever exposed pipes pass through masonry walls or partitions. Pipe sleeves are to be two pipe sizes larger than line size. Insulated piping sleeves shall be sized to allow insulation to pass through the sleeve without gouging. 2.11 HOT WATER SPECIALTIES AND VALVES A. Expansion tank fitting shall be Taco"Taco-Trot" No.438. B. Tank drainer shall have drain body with air vent tube, Taco No. 440, with hose end drain valve. Pipe with auxiliary drain to within 6 ft. 0 in. of finish floor. C. Air removal fitting shall be in-line type, welded steel, with internal circuiting causing entrained air to be separated from the water. To be Spiro Vent "Air Separator", line size, with drain valve and strainer. No substitutions will be allowed. D. Expansion tank shall be size as noted on Drawings, all steel,A.S.M.E. construction E. Equivalent products for items A through C as manufactured by Bell & Gossett, Amtrol, or equal will be approved. F. Air Vents: Air vents shall be provided where shown and at all other high points, where shown or not. Vents shall be of the manual type and shall be full line size, but in no case shall they be less than 2 in. steel pipe. Chambers shall be a minimum of 12 in. high. Drain tubing shall be extended in such a manner that the globe valve and end of drain line are readily accessible. Air vents for radiation shall be installed in the return side of each loop of radiation before piping drops down to return main. These vents to be key or screw type equal to Dole or Taco. G. Automatic Make-Up Water Valve: Provide with three valve bypass for water system shall be Bell &Gossett, Cash,Taco, or Watts equal to Bell&Gossett No. B-3 Reducing Valve set for approximately 60 psig inlet and 21 psig outlet, field adjustable. Install backflow preventer piped to drain in inlet to automatic valve. Bypass to be 1 in. size with globe valve and one check valve in series. Strainers shall be as specified in other paragraphs of this Section of the Specifications. H. Furnish and install all temperature - pressure relief valves for all hot water heater systems. All to be ASME rated and similar to that manufactured by WATTS. HVAC 15600-29 HVAC System Renovations Presidents House Smith College Northampton, MA above the floor. H. Balance and/or shut-off valves 2-1/2 in. and 3 in. sizes - Tour & Anderson Series STAF, lever operated, faced plug, neoprene seat, semi-steel body with stainless steel or bronze top and bottom bushings, 150 psig working pressure, Figure 118. Provide open position stops for all valves. I. For 2 in. and smaller- Balancing valves shall be Tour& Anderson Figure STAD or STA-D, semi-steel body, bronze plug with neoprene or Teflon resilient face, bronze top and bottom bushings, complete with lever. Provide open position stop and plastic cap on all valves which are labeled "Balance Valves" on the Drawings. All valves at fan coil unit shall be furnished with drain kit. J. Pump discharge check valves shall be Muessco, Williams & Hager, or Smolensky equal to Muessco 105-DT silent type, steel body, stainless steel trim and spring, renewable seat, 150 psig ASME rated. 2.07 THERMOMETERS A. Thermometers shall be Moeller, Palmer, Taylor, Trerice or Weiss, equal to Taylor 30EJ31009 with aluminum case, industrial glass, red reading mercury, 9" scale length, 2°F subdivisions. Stem length shall be sufficient to assure accurate and fast response but in no case less than 3-1/2" nor less than one-third of pipe diameter in which installed. Each thermometer shall be provided with a brass, monel, or stainless steel separable socket of matching length, and with lagging extension when installed in insulated pipe. Thermometers shall be adjustable angle type, positioned as required to be easily seen and read from normal operator's position. B. Ranges shall be manufacturer's standard closest to the following: 1. Hot water heating system: 25-240°F 2.08 PRESSURE GAUGES A. Gauges shall be Ashcroft, Marsh, U.S. Gauge Company or Trerice equal to Ashcroft "Quality" line gauges, Grade A, 1%accuracy. Each gauge shall be installed with a pulsation damper(Ashcroft#1106B) and a brass lever handle gauge cock(Ashcroft#1095). B. Model number, size and range to be as follows: 1. Ashcroft - #1018, 3-1/2" dial, red tipped pointer with scale range such that normal operating pressure is approximately at mid-scale. 2.09 UNIONS A. Unions shall be of the same class and material as the pipe and fittings of the system in which they are installed. In black steel piping systems, they shall be 200 lb. black malleable iron with brass ground joint equal to Dart Figures 0832, 0834, 0835, 0836 or 0838. In copper and brass piping, they shall be 125 lb. bronze or brass with ground joint. B. Flanged unions for welded pipe shall be weld neck, 150 lb. raised face. Flanged joints shall HVAC 15600-28 HVAC System Renovations Presidents House Smith College Northampton, MA B. Pumps shall be of the vertically split case type making possible complete servicing without breaking piping connections. The pump shall use a mechanical rotating type carbon seal and shall face against a ceramic seat. C. Motor shall be drip proof, 1,750 rpm and shall be especially selected for quiet operation. The horsepower of the motor shall be of such a size as to insure non-overloading of the motor throughout the pump curve without the use of motor service factor. Pump motors shall be premium efficiency. D. Pumps shall be Grundfos Series L. No substitutions will be allowed. 2.06 VALVES A. All valves shall be of the same make except as noted below for special valves and shall be Crane, Watts,Walworth, or Tour&Anderson manufacture based on the following Stockham valves. All ball valves shall be Watts, and all balancing valves shall be Tour and Anderson. No substitutions will be allowed. B. All water valves installed in copper tube piping shall be, in general, solder end pattern, all bronze with iron hand wheel, rated for not less than 200 pounds non-shock water pressure. In general, all line service valves are to be gate valves, manual vents are to be globe type. C. Solder end valves are as follows: 1. Gate Valves-Stockham Figure B-109. 2. Globe Valves-Stockham B-1 4T. 3. Check Valves-Stockham B-309. 4. Drain Valves -Watts No. B-6000 ball valve with hose adapter, cap and chain. 5. Ball Valves-Watts Series B-6001-SS-XH. D. Screw end and flanged valves shall be as follows: 1. Gate: 2-1/2 in. and smaller - Stockham Figure B-120; 3 in. and larger - Stockham Figure G-620 or G-623. 2. Globe: 2-1/2 in. and smaller - Stockham Figure B-120 or 752; 3 in. and larger - Stockham Figure G-609 or G-613. 3. Check: 2-1/2 in. and smaller- Stockham Figure B-319; 3 in. and larger- Stockham Figure G-931. 4. Ball Valves: Watts Series 600-SS-SH. E. All shut-off valves 2-1/2 in. and larger shall be Watts Series G-4000, cast iron body, 316, steel disc and shaft, Nordel EPT seat, designed for bubbletight shutoff. Valves to be fitted with lever operator for two position operation. F. Gate and/or globe valves shall not be used as substitutes for the following valves when used as balance valves. G. Balance and/or shut-off valves 4 in. and larger - Tour & Anderson Series STAF, neoprene seat, semi-steel body, with stainless steel or bronze top and bottom bushings, 150 psig working pressure, 125 pound ANSI flanges, Figure 101F or 118F, G6-H12. Provide open position stop on all valves. Provide hand operators for all valves which are 6 ft. or more HVAC 15600-27 HVAC System Renovations Presidents House Smith College Northampton, MA as indicated in the drawings and schedules. The wall hung heating panel radiation shall be of one-piece all-welded steel construction, consisting of flattened water tubes welded to headers at each end. The radiator shall include an integral heavy gauge (0.09" minimum) all-welded perforated top grille (for curved radiators the grille is omitted). RF models to have steel corrugated fins welded to the rear side of the water tubes to increase the convective output of the unit. There shall be no less than 32 fins per foot. Fins shall start within 1" of the headers, and shall be spot-welded three times per tube. B. The headers shall include all necessary inlet, outlet and vent connections as required. Standard connection sizes are 1/2" NPT tapered thread for supply and return piping, and 1/8" for the vent connection. Internal baffling is provided where required for proper water flow. C. The radiant heating panels shall be available in lengths from 2'-0" to 29'-6" in two inch even increments without the need for splicing. The panel radiation shall be capable of being mounted to typical stud wall construction without additional blocking or strapping. Appropriate wall mounting brackets or optional pedestals shall be provided with the radiation as required. D. Pressure ratings for the radiation, as indicated in the HVAC schedules, shall be as follows: 1. STANDARD: Working pressure-56 PSI maximum, Test Pressure-74 PSI maximum 2. MEDIUM: Working pressure-85 PSI maximum, Test Pressure-110 PSI maximum 3. HIGH: Working pressure-128 PSI maximum,Test Pressure 184 PSI maximum E. Panel radiation expansion shall not exceed 1/64" per foot of radiation at 215°F. The installer shall provide adequate expansion compensation for each radiator. F. The panel radiation shall be cleaned and phosphatized in preparation for the powder coat finish. The radiation is then finish painted with a gloss powder coat finish, for a total paint thickness of 2-3 mils (0.002" -0.003"). The color shall be selected from Runtal's standard color table. G. The radiator manufacturer shall provide a sample of the radiator with grille for evaluation by the Architect/Engineer. H. Ribbed pipe cover trims, finished to match the radiators shall be provided with the radiation as required to suit construction. I. Manufacturer: Subject to compliance with requirements, provide flat tube panel radiation as manufactured by Runtal North America, Inc. Radson shall be considered an approved equal. 2.05 CIRCULATING PUMPS(In Line Type) A. The pumps shall be of the centrifugal in-line coupled type, especially designed and constructed for quiet operation. Capacity shall be as shown on the Drawings. Pumps shall be cast iron, bronze fitted. HVAC 15600 - 26 HVAC System Renovations Presidents House Smith College Northampton, MA 1. Furnish and install concealed sensors located in the following areas: a. Toilets, Halls, Corridors, Lobbies, Entries. I. Adjustment and Calibration: 1. On completion of the job, the ATC Contractor shall completely calibrate, test, and adjust, ready for use, all electronic controls, thermostats, valves, damper motors, and relays provided under his contract and be present for functional tests on systems. The Building Management System shall be completely checked, test run, and adjusted. 2. Before the Engineer is asked to witness the functional tests, the entire control and management system must be complete, controls calibrated. The controlled devices will be physically inspected and checked to assure that these terminal devices are, in fact, under proper control and working smoothly over their entire range of operation. 3. The adjustment procedure shall include the following steps: a. Preliminary set up and calibration per Specifications and Shop Drawings. b. Physical checkout of all components for completeness and accuracy, simultaneously with mechanical system balancing. C. Review of system with Engineer. d. Functional test for Owner's benefit, instruction, and acceptance. e. Not less than 30 or more than 60 days after systems have been in full operation, review problems with Owner, recheck all adjustments, and recalibrate as required. 4. The Control Manufacturer shall provide a complete instructional manual covering the function and operation of all control and management system components on the job, which shall include a trouble-shooting and operating procedure. This manual shall be furnished to the Owner's operating personnel and shall show the total integrated control system. Competent technicians shall be provided for instruction purposes. The Control Manufacturer shall furnish schematic systems control diagrams to be delivered to the Owner on AutoCAD disks. 5. Control and management systems shall neither be considered complete nor acceptable until all conditions of the Sequence of Operation have been attained, all temperatures are maintained within specified limits of all operating conditions, and all systems damper leakage of controlled within specified limits. J. Service and Guarantee: 1. The complete installation, including all equipment, shall be guaranteed free from defects in workmanship and material for a period of 12 months from date of acceptance in writing by the Owner. Provide at no cost to the Owner, all necessary service, adjusting,and checking during the 12 month guarantee period. 2. During warranty period, the ATC Contractor shall update and implement all latest revisions of software offered by the Contractor that applies to this Project. 2.04 PANEL RADIATORS A. General: Provide steel panel radiator elements of lengths, locations, capacities and style HVAC 15600-25 HVAC System Renovations Presidents House Smith College Northampton, MA 16. Fire Alarm Shutdown (as required) DI (as required) 17. Filter Differential Pressure (3) DI (2) 18. Cooling Condensate High Level Alarm DI 3. Typical Panel Radiator(Pr) Control a. The space DDC temperature sensor shall cycle the 2-position hot water control valve to maintain space temperature setpoint (70 degrees F, adjustable). b. Space temperature shall be capable of being set-back during the unoccupied period. C. Typical Points List: 1. Space Temperature Al 2. Hot Water Valve Command DO 4. Typical Hot Water Unit Heater(Uh) Control a. The space DDC temperature sensor shall cycle the 2-position hot water control valve to maintain space temperature setpoint (70 degrees F, adjustable). b. A strap-on aquastat shall prevent the fan from operating if there is no hot water available. b. Space temperature shall be capable of being set-back during the unoccupied period. C. Typical Points List: 1. Space Temperature Al 2. Hot Water Valve Command DO 3. Fan S/S DO 7. Steam Condensate Pump Cp-1 Control a. Unit pumps shall cycle via factory packaged controls (float actuated) to return condensate from receiver back to the building condensate return system. If the lead pump fails, the lag pump shall immediately start, and alarm to the FMS. The lead/lag control is by factory packaged controls. b. BAS shall monitor pump status via current transformers and alarm for pump failure. c. Sump level will be monitored by DDC system for high level alarm. d. Points list: 1. Lead Pump Status DI 2. Lag Pump Status DI 3. High Condensate Level Alarm DI 8. Protective Covers: HVAC 15600 -24 HVAC System Renovations Presidents House Smith College Northampton, MA signals from each pressure sensor/transmitter. Whenever the output from any pressure sensor/transmitter drops below 10% or rises above 90% of calibrated range, that pressure sensor/transmitter signal is locked out of control sequence and an alarm is indicated at the BAS. g. AHU discharge air temperature is controlled through the BAS with temperature sensors. In. Smoke control: 1. Smoke detectors are located in the supply and exhaust/return duct of the air handling unit as indicated on the plans. 2. A hardwire auxilliary contact on the fire alarm control panel, upon detection of smoke in the airstream and/or upon a signal from fire alarm in the event of alarm within the zone, stops air handling unit supply and exhaust fans and closes the outside air and exhaust dampers. All shutdowns shall be hardwired interlocked and shall not rely on control system programming. i. BAS shall monitor the intake damper open and closed positions through damper end switches. In the event the damper closes in a non-alarm condition, stop supply fan, close outdoor air damper and initiate an alarm at the BAS. j. Filter bank differential pressure: 1. The AHU is equipped with three filter banks: 30% supply pre- filters, 90% supply bag final-filters and 30% exhaust pre-filters. A pressure differential indicating sensor across the filter banks shall indicate an alarm at the BAS for high or low pressure conditions. Provide independent transmitters for each individual filter bank. k. Points List: 1. Supply Fan S/S DO 2. Supply Fan Status DI 3. Exhaust Fan S/S DO 4. Exhaust Fan Status DI 5. Outside Air Damper Command DO 6. Outside Air Damper Position DI 7. Exhaust Damper Command DO 8. Exhaust Damper Position DI 9. Enthalpy Wheel Drive Motor S/S DO 10. Enthalpy Wheel Drive Motor Status DI 11. Discharge Air Temperature Al 12. Outside Air Temperature (common) Al 13. Outdoor Air Relative Humidity(common) Al 14. Steam Valve Command AO 15. Low Temperature Thermostat Shutdown DI HVAC 15600-23 HVAC System Renovations Presidents House Smith College Northampton, MA supply fan shall de-energize and the outdoor air and exhaust air dampers shall close. e. Unit operation: 1 . The BAS shall index the unit between modes of operation (occupied/unoccupied) by a time schedule. 2. Unit start/stop shall also be manually selectable through the BAS. 3. Once the unit is indexed into the occupied mode of operation the supply fan and exhaust fan shall be enabled and the enthalpy wheel drive motor shall energize. Air handling unit an outside air damper interlocked with the supply fan and an exhaust damper interlocked with the exhaust fan. Before either fan is allowed to start both damper shall be fully open as proven by end switches. Whenever the fans stop all dampers shall close. 4. If a fan failure occurs at the supply fan, exhaust fan or enthalpy wheel drive motor, as detected by a current switches at each motor, the fans are stopped, outside air and exhaust air dampers shall close, and as alarm is generated at the BAS. This interlock is disabled for 30 seconds (adjustable) after the unit is initially commanded to start. Fans are locked out until manually reset through the BAS. f. System volume control: 1. System volume control is accomplished by a VFD. Rate of change of fan speed is adjustable through the BAS. 2. Exhaust fan shall modulate between its minimum and maximum speed in response to the three (3) space humidistats, one per floor. At initial start-up the fan shall index to the minimum speed position. If any of the space relative humidity sensors rises above 50% RH the exhaust fan speed shall be increased on a time proportioned basis until the respective space relative humidity falls below setpoint. Once all space relative humidity settings fall below setpoint the exhaust fan speed shall be decreased on a time proportioned basis until it reached its minimum speed setting. 3. Minimum and maximum VFD speed settings for the exhaust fan shall be determined in the field by the BAS Contractor and balancing Contractor. 4. High limit pressure control: 1. The exhaust air suction plenum has a static pressure sensor/transmitter. If the static pressure falls to -1.25" w.c. (adjustable), a critical alarm is indicated at the BAS, the fan speed control is overridden, and the VFD's is modulated to maintain an average suction pressure of 0.75"w.c. (adjustable). 2. Alarm indication and override control remain in force until manually reset through the BAS. 3. The BAS continuously monitors and compares pressure HVAC 15600-22 HVAC System Renovations Presidents House Smith College Northampton, MA 1. The 1/3 control valve shall modulate open as required to maintain hot water supply temperature. When the 1/3 valve reaches full open position, and there is a call for additional heating capacity, the 2/3 valve shall modulate open and the 1/3 valve shall close fully. The 2/3 valve shall modulate as required. If additional heating capacity is required, the 1/3 valve shall again modulate open with the 2/3 valve remaining fully open. 2. As the demand for heating capacity decreases, the valves shall modulate and be staged in reverse sequence. e. Points list: 1. Outdoor Air Temperature Al 2. Outdoor Air Relative Humidity Al 3. "Heating" Mode Command DO 4. HCWS Temperature Al 5. HCWR Temperature Al 6. HWS Temperature Al 7. HWR Temperature Al 8. Pump HWP-1 S/S DO 9. Pump HWP-1 Status DI 10. Pump HWP-1 VFD Command AO 11. Pump HWP-1 VFD Fault DI 12. Pump HWP-2 S/S DO 13. Pump HWP-2 Status DI 14. Pump HWP-2 VFD Command AO 15. Pump HWP-2 VFD Fault DI 16. HWS&R System Diff. Pressure Al 17. HX-1 1/3 Steam Valve Command AO 18. HX-1 2/3 Steam Valve Command AO 2. Typical Ducted split system Control a. The Ducted split system a packaged air handling unit with a dx cooiuling coil and remote condensing unit, and a new duct mounted heating coil. The system is designed as heating/cooling, single duct, constant air volume, constant discharge air temperature system utilizing 100% return air. . b. The unit shall operate either in the Occupied Mode or Unoccupied Mode. C. Occupied Mode: 1. During the occupied mode of operation the unit's supply fan, shall run to provide conditioned air to the occupied zone. 2. Discharge air temperature control shall come under control of the BAS. d. Unoccupied Mode: 1. The Unoccupied Mode shall commence at the pre-programmed unoccupied start time. During the unoccupied mode, the unit's HVAC 15600-21 HVAC System Renovations Presidents House Smith College Northampton, MA sequence in parenthesis. All sequences and systems shall have full graphic capabilities at the operator workstation. Common requirements: a. All setpoints shall be program adjustable at the operator workstation. b. All high and low limits shall be alarmed. C. All hydronic proof of operation shall be via differential pressure sensors. d. All fan proof of operation shall be via current sensors. e. All unit smoke detection and emergency shutdown shall be done by hardwire interlock and shall not rely on control system programming. f. All dampers shall have open and close status indication through end switches or integral actuator features. g. All dampers shall have an independent control point. Multiple dampers of different applications (i.e. outdoor air, exhaust air, relief) controlled from a single point are not acceptable. h. All air handling systems with ducted outdoor air shall be provided with freeze protection. 1. Heating HWS&R System (HX-1, HWP-1 & HWP-2) Control: a. Whenever the building system is switched to the"Heating" mode the lead HWP shall be enabled. Once enabled, if the outdoor air temperature falls below 65 degrees F (adjustable) the lead pump shall energize and come under control of its VFD. b. The HWS&R system differential pressure shall be monitored at the end of the longest run. The DDC controller shall modulate the pump VFD to maintain a differential pressure of 12 psig (adjustable) at the end of the longest run. Differential pressure setting and sensor location shall be coordinated in the field with the Balancing Contractor and BAS Contractor. HWS&R supply and return water temperature as well as pump status (via differential pressure switches on each pump) shall be monitored at the BAS. Upon a failure of the lead pump the BAS shall start the standby pump, stop the lead pump and alarm at the BAS. The standby pump shall come under control of the DDC controller differential pressure sequence. The HWS&R pumps shall operate on a run/standby arrangement and shall be duty-cycled based on equal run time. C. The BAS shall reset the hot water supply temperature inversely proportional to the outdoor air temperature as follows: 1. Outdoor air temperature 20 degrees F (adjustable): HWS temperature 180 degrees F (adjustable) 2. Outdoor air temperature 60 degrees F (adjustable): HWS temperature 120 degrees F (adjustable) d. The heat exchanger has 1/3-2/3 steam valve control. The steam heat exchanger 1/3 and 2/3 steam control valves shall be modulated as follows to maintain the required hot water supply temperature to the system: HVAC 15600 -20 HVAC System Renovations Presidents House Smith College Northampton, MA F. Software 1. The Contractor shall provide all software required for efficient operation of all the functions required by this specification. Software shall be modular in design for flexibility in expansion or revision of the system. The software shall, as a minimum, include: a. Complete database entry b. Configuration of all application programs to provide the sequence of operation indicated C. Graphics of each system as shown on the 1/0 Summary Tables d. Alarm limits and alarm messages for all critical and non-critical alarms e. Configuration of all reports and point summaries indicated G. Systems Software 1. The central site shall display graphically, in up to 256 different colors, the following system information: General area maps shall show locations of controlled buildings in relation to local landmarks. Floor plan maps shall show heating and cooling zones throughout the buildings in a range of colors which provide a visual display of temperature relative to their respective setpoints. The colors shall be updated dynamically as zones' comfort condition change. Locations of space sensors shall also be shown for each zone. Setpoint adjustment and color band displays shall be provided. Mechanical system graphics shall show the type of mechanical system components serving any zone through the use of a pictorial representation of components. It shall also provide a current status of all 1/0 points being controlled and applicable to each piece of equipment including analog readouts in appropriate engineering units at appropriate locations on the graphic representation. 2. Each category of software shall consist of interactive software modules. Each module shall have an associated priority level and shall execute as determined by the program controller as defined in the real time operating system. 3. The central site shall allow receipt of alarms and messages while in a functional mode other than energy management, i.e., incoming alarms shall be displayed while the operator is in a word processing, spreadsheet, or other operating mode. The system must automatically switch from a non-energy management mode, respond to an alarm, and return to the exact position left in the previous functional mode. 4. The building operator shall be able to communicate and direct all control functions through the use of a 2-button "mouse" operator interface to monitor and control all functions and sequences within the system. H. Sequences of Operation: Following are the typical sequences of operation for HVAC equipment provided by Automated Logic's System 20/20. Within each section, each paragraph describes a specific control sequence for a component of the equipment; start/stop, status, etc. Each specific control sequence will require appropriate 1/0 points, which are listed at the end of each HVAC 15600 - 19 HVAC System Renovations Presidents House Smith College Northampton, MA Model P-74FA-5-C. C. Flow Switches: Flow switches shall have a repetitive accuracy of + 1% of their operating range. Switch actuation shall be adjustable over the operating flow range. Switches shall have snap-acting Form C contacts rated for the specific electrical application. d. Waft-hour Transducers: Watt-hour transducers shall have an accuracy of +0.25% for kW and kWh outputs from full lag to full lead power factor. Input ranges for kW and kWh transducers shall be selectable without requiring the changing of current or potential transformers, and shall have dry contact pulse accumulation. e. Voltage-to-Digital Alarm Relays: Relays shall monitor status of boiler or chiller safeties and overloads and shall be sized and connected so as not to impede the function of the monitored contacts. Switch shall have self- wiping, snap-acting Form C contacts rated for the application, equal to Veris Industries, Inc. Hawkeye 735. f. Humidity Sensors: Sensors shall have an accuracy of+5%over a range of 20%to 95% RH, Visala Mod. HMW-40U. g. Current Sensing Relays: Relays shall monitor status of motor loads. Switch shall have self-wiping, snap-acting Form C contacts rated for the application. The setpoint of the contact operation shall be field adjustable. h. Control Relays: Control relay contacts shall be rated for 150% of the loading application, with self-wiping, snap-acting Form C contacts, enclosed in dustproof enclosure. Relays shall have silver cadmium contacts with a minimum life span rating of one million operations. Relays shall be equipped with coil transient suppression devices. i. Solid State Relays (SSR): Input/output isolation shall be greater than 10 billion ohms with a breakdown voltage of 15 V root mean square, or greater, at 60 Hz. The contact operating life shall be 10 million operations or greater. The ambient temperature range of SSRs shall be 20°F-140°F. Input impedance shall be greater than 500 ohms. Relays shall be rated for the application. Operating and release time shall be 10 milliseconds or less. Transient suppression shall be provided as an integral part of the relays. j. Freezestat shall be capillary type equal to Johnson Control, Model A70HA- 1 C. k. Control valves shall be DDC modulating type. All two-way valves shall be Spartan two position valves. All three-way valves shall be Barber Colman with Belimo Actuators, Model AF24-S. I. All control dampers shall be opposed blade type with edge and jam seals and internal linkage. Damper operators shall be provided for all dampers equal to Belimo AF24-S with AV10-18 or 2G-JSA shaft extensions where required. 5. Local Site Communication Network a. The modules shall communicate within their respective network with a token passing technique. This network shall be consistent with the IEEE RS-485 standard, including a minimum baud rate of 9,600 BPS maintained at a minimum of 10,000 feet. The Contractor shall provide all wiring required for the local site network. HVAC 15600- 18 HVAC System Renovations Presidents House Smith College Northampton, MA h. Each T-Line and TNI shall have LED indication for visual status of communication, power, and all outputs. i. Each TNI shall be software programmable for communicating at 9600 baud to 38.4 Kbps. Circuits shall be optically isolated. 3. Terminal Control Devices-T-Line a. Digital outputs: These outputs shall be 24VAC or VDC maximum, 3 amp maximum current. Each configurable as normally open or normally closed, and either dry contact or bussed. b. Universal inputs: Thermistor, dry contacts or 0-5VDC with 0-100K Ohm input impedance. C. Enhanced Zone Sensor Input: The input shall provide one thermistor input, one local setpoint adjustment, one timed local override switch and an occupancy LED indicator. 4. Instrumentation and Control a. Temperature Sensors: Sensors shall be of the type and have accuracy ratings as indicated and/or required for the application and shall permit accuracy rating of within 1%of the temperature range of their intended use. 1) Sensors used for mixed air application shall be the averaging type and have an accuracy of+1°F. Kele Precon Model ST-FZ. 2) OA temperature sensors shall have a minimum range of -52°F to 152°F and an accuracy of within +1°F in this temperature range. Kele Precon Model ST-O. 3) Room temperature sensors shall have an accuracy, of + 0.25°F in the range of 45°F to 96°F, ALC Model BA-10K-2-RSO-RLC Type 3 with network connector,warm/cool adjustment, override switch and LED Occupied/Unoccupied indicator. 4) Chilled water sensors shall have an accuracy of +0.25°F in their range of application. 5) Hot water temperature sensors shall have an accuracy of+0.75°F over the range of their application. b. Pressure Instruments 1) Differential Pressure and Pressure Sensors. Sensors shall have a 4-20 MA output proportional signal with provisions for field check- ing. Sensors shall withstand up to 150%of rated pressure, without damaging the device. Accuracy shall be within +2% of full scale. Sensors shall be manufactured by MAMAC No. PR-272-2-XX-B-1- 2-2. 2) Pressure Switches. Pressure switches shall have a repetitive accuracy of + 2% of range and withstand up to 150% of rated pressure. Sensors shall be diaphragm or bourdon tube design. Switch operation shall be adjustable over the operating pressure range. The switch shall have an application rated Form C, snap-acting, self-wiping contact of platinum alloy, silver alloy, or gold plating. Switches shall be manufactured by Johnson Controls, HVAC 15600 - 17 HVAC System Renovations Presidents House Smith College Northampton, MA 1. Global Network Controller- LANgate a. The LANgate shall be a microprocessor-based communications device which acts as a gateway between the System Control Module Network (CMnet)and the Global Network(Lgnet). b. Both the Cmnet and the Lgnet shall be "peer-to-peer" networks which allow all control modules to communicate with equal authority. C. Each LANgate shall support a Cmnet on which may reside any combination of up to 100 zone controllers, rooftop unit controllers, and/or Control Modules. d. The LANgate shall be responsible for routing global information from the various Cmnets which may be installed throughout a building. e. The Lgnet may configure as RS485 (38.4 Kbps), ARCnet (2.5 Mbps), or Ethernet (10 Mbps), or Token Ring (16Mbps) all of which may be imple- mented over fiber optic, twisted pair, or coaxial cable. f. Each Cmnet shall support up to 100 controllers. g. Multiple IANgates can be added to the Lgnet if the projects require more than 100 controllers. h. Up to a total of 60 LANgates can be added to the Lgnet, each supporting up to 100 controllers (total capacity exceeds 500,000 points per Lgnet). i. The LANgate shall provide two RS232 ports which can be connected to Central Site Workstations, portable computers, or modems. j. LANgate shall provide full arbitration between multiple users, whether they are communicating through the same LANgate or different ones. 2. Terminal Control Modules-T-Line a. Terminal Control Modules shall be capable of providing the Direct Digital Control of single zone terminal HVAC units; air handling units, fan coil units, exhaust fans, unit ventilators, etc. b. Each T-Line controller shall communicate with the Cmnet through the Tnet Interface Module (TNI). The TNI shall provide one RS485 port for a Cmnet connection and one RS485 port for the Tnet connection. In addition, a direct connect RS485 port shall also be provided for connection of a laptop computer. C. In the event of a loss of communication with the TNI, each T-Line controller shall store a default algorithm which maintains the space temperature until communication with the TNI is restored. d. Each TNI shall execute application programs, calculations, and commands via a microcomputer resident in the TNI. The database and all application programs for each T-Line shall be stored in read/writable non-volatile memory within the TNI. All non-volatile memory shall have a battery backup of at least five years. e. The TNI shall contain both software and hardware to perform full DDC/PID control loops. T-Line shall be able to provide normal binary type output. f. Each T-Line shall be able to support various type of zone temperature sensors, such as: temperature sensor only, temperature sensor with built-in local override switch, with setpoint adjustment switch. g. Each T-Line for VAV application shall have a built-in air flow transducer for accurate air flow measurement in order to provide the Pressure Independent VAV operation. HVAC 15600 - 16 HVAC System Renovations Presidents House Smith College Northampton, MA b. Listing of binary and analog hardware required to interface to the equipment for each function. C. Listing of all application programs associated with each piece of equipment. d. Failure modes for control functions to be performed in case of failure 5. Provide an accurate graphic flow diagram for each software program proposed to be used on the project as part of the submittal process. Revisions made as a result of the submittal process,during the installation,start-up or acceptance portion of the project, shall be accurately reflected in the "as-built" graphic software flow diagrams herein required by this specification. 6. The Contractor shall be able to simulate the operation of all software application programs to ensure they are free from design errors and that they accurately accomplish the application sequence of operations. The simulation must show each output value and how it varies in relation to an artificial time clock. The time clock may run at normal time increments, increased increments (fast motion) or decreased increments (slow motion). D. Wiring: All temperature control wiring will be installed and terminated by the ATC Contractor. Control wiring shall be as follows: 1. All circuits which are activated or deactivated by temperature control system components, such as, but not limited to, PE's and high and low limit protective devices. 2. All circuits which activate or deactivate temperature control system components, such as solenoid air valve. 3. All temperature control panel wiring to terminal strips and field wiring from terminal strips to field mounted devices. 4. All wiring to the "Auto" side of hand-off auto switches on units being controlled by the ATC Contractor. 5. Wiring of all electro-mechanical devices required to be located on or in temperature control panels. 6. All wiring to the temperature control panels shall be by the ATC subcontractor from sources provided by the Electrical Contractor specifically for that purpose. 7. All wiring shall comply with national, state, and local electrical codes. All power wiring will be installed and terminated by the Electrical Contractor. Power wiring shall be defined as follows: a. Wiring of all devices and circuits carrying voltages greater than 120 volt (except for power to the temperature control panels). b. Wiring of power feeds to disconnects,starters, and electric motors. C. Wiring of 120V AC power feeds to all temperature control panels where required. d. Installation of and wiring of line power to fused disconnects for each air compressor. e. Power wiring to 120V single phase motors. f. Wiring from disconnects to compressor motor starters and from compressor motor starters to compressor motor. E. Field Hardware: Field hardware must be of a modular design to ensure reliability and system performance. HVAC 15600 - 15 HVAC System Renovations Presidents House Smith College Northampton, MA listed in 1/0 Summary Tables. C. All relays, switches, indicating devices, and transducers required to perform the functions listed in 1/0 Summary Tables. d. All monitoring and control wiring and air tubing. e. All modems and accessories. f. All variable frequency drives(VFD's). 7. Provide all software identified in Part 3 of this Specification. The database required for implementation of these specification shall be provided by the Contractor, including: point descriptor, alarm limits, calibration variables, graphics, reports and point summaries. 8. The system as specified shall monitor, control, and calculate all of the points and perform all the function as listed in 1/0 Summary Tables attached to the end of this specification. 9. Codes and Regulations. All electrical equipment and material and its installation shall conform to the current requirements of the following authorities: a. Occupational Safety and Health Act(OSHA) b. National Electric Code (NEC) C. National Fire Code d. Uniform Building Code e. Uniform Mechanical Code f. Uniform Plumbing Code g. UL916 h. Note: Where two or more codes conflict, the most restrictive shall apply. Nothing in these plans and specifications shall be construed to permit work not conforming to applicable codes. C. Submittals, Documentation and Acceptance 1. Shop Drawings. A minimum of six (6) copies of Shop Drawings shall be submitted and shall consist of a complete list of equipment and materials, including manufacturer's descriptive and technical literature, catalog cuts, and installation instructions. Shop Drawings shall also contain complete wiring, routing, schematic diagrams, tag number of devices, software descriptions, calculations, and any other details required to demonstrate that the system will function properly. Drawings shall show proposed layout and installation of all equipment and the relationship to other parts of the work. 2. Shop Drawings shall be approved by the Engineer and the College before any equipment is installed. Therefore, Shop Drawings must be submitted in time for review so that all installations can be completed per the project's completion schedule. 3. All Drawings shall be reviewed after the final system checkout and updated or corrected to provide "as-built" Drawings to show exact installation. The system will not be considered complete until the "as-built" Drawings have received their final approval. The Contractor shall deliver three (3) sets of "as-built" Drawings, and one (1) CADD disk of these Drawings. 4. Before final configuration, the Contractor shall provide 1/0 Summary forms that include: a. Description of all points. HVAC 15600 - 14 HVAC System Renovations Presidents House Smith College Northampton, MA A. General Requirements 1. All components of the system shall be furnished and installed by Yankee technology, Inc. 2. The controls shall be a direct expansion of the Campus' existing Automated Logic (ALC) WebCTRL BAS operating platform. All system points will be networked using Lan Gate Routers (LGR) tied into the Campus Ethernet, sharing all new and existing points in real time date. It will be the Contractor's responsibility to develop site specific operating parameters, building name, general area maps, floor plans, mechanical system graphics, and thermal graphs, all to be displayed graphically at the central site (CS)via the existing software programs. 3. All components of the direct digital controllers shall be manufactured by Automated Logic, or equal, with peripheral electric/electronic devices manufactured by Barber Colman. 4. All components of the system shall be furnished and installed by Automated Logic, i.e. Yankee Technology, Inc., of Ludlow, MA. The system shall be a properly integrated system installed by competent mechanics regularly employed in the profession of temperature control. Unless specified to the contrary, all equipment shall be fully proportioning. The control system shall be complete in all respects, including room thermostats, immersion thermostats, switches, relays, valves, cabinets and other accessory equipment, and a complete system of control wiring for integration into existing remaining reused controls where specified, all connected and properly integrated to the control system. 5. The temperature control system shall be DDC and shall utilize electric/electronic power using Belimo Controls for the control dampers and valves. 6. All wiring, conduit, junction boxes, fittings, etc., necessary for the temperature control system shall be furnished and installed by the ATC Contractor and shall conform to all standards and codes as described under Section 16000 - Electrical Work. Wiring shall be in metal raceways where required by prevailing codes. 7. Provide nameplates for all control devices. Devices on panels to have "Lamicoid" nameplates, isolated control valves, relays, etc.to be marked with stamped tape. B. Scope of Work 1. All temperature control work shall be performed by Yankee Technology, Inc. of Ludlow, MA. It is the responsibility of this Contractor to co-ordinate all HVAC work with the Temperature Control Contractor prior to submitting a bid. 2. The Contractor shall furnish and install all necessary hardware, wiring, pneumatic tubing, computing equipment and software as defined in this specification. 3. All material and equipment used shall be standard components, regularly manufactured and available and not custom designed especially for this project. All systems and components, except site specific software, shall have previously been thoroughly tested and proven in actual use prior to installation on this project. 4. The system architecture shall be fully modular permitting expansion of application software, system peripherals, and field hardware. 5. The system, upon completion of the installation and prior to acceptance of the project, shall perform all operating functions as detailed in this Specification. 6. Provide the following system hardware: a. Central Site(s) and Control Modules b. All sensing devices and necessary transducers to perform the functions HVAC 15600- 13 HVAC System Renovations Presidents House Smith College Northampton, MA an interlocking design, having two folded guides which serve as stops. Fusible links shall be equal to Grinnell Fig. 1351, 20 pounds, issue A. Dampers shall be installed according to latest edition of NFPA-90A, mounted with 1-1/2" x 1-1/2" x 1/8" returning angles on both sides of partition, wall, or floor, and sleeves as per the UL test under which the damper fire rating was obtained. Angles shall completely close the wall opening and provide anchorage to the dampers. Damper blade stack shall not reduce duct free area. P. Where called for on Drawings, final connections to diffusers and registers shall be made with flexible ductwork, UL listed, Class 1. To be Thermaflex S-LP-10 for exhaust/return, M-KA for supply, or equal. Joints shall be sealed with duct tape and Thermaflex duct straps. Connection to rigid ductwork shall be made with spun conical taps. Q. Install duct-type smoke detectors furnished by the Electrical Contractor. R. Flexible Air Duct: 1. Flexible air duct shall be Wiremold, Thermoflex, Cleveflex, or equal, and shall be equal to Wiremold Type CRK Vanguard Duct. 2. Flexible duct shall be manufactured from fully annealed aluminum and formed into a multiple corrugated construction, then encased with 1 inch, 3/4 lb. density fiberglass blanket and sheathed with a vinyl vapor barrier. The duct shall have an inside bending radius of not more than 3/4 inch I.D. It must comply with the latest NFPA Bulletin 90A and be listed as Class 1 air duct, UL Standard 181. Duct shall have published pressure ratings of not less than 10 ft. S.A. positive pressure, .5 inch W.A. negative pressure. Duct shall also be UL rated for velocities up to 6,500 F.P.M.E. S. Flexible Connections: Provide, in each duct connection to every air handling unit and fan, 30 ounce double neoprene coated woven glass fabric flexible connection not less than 4" long securely held to retaining clamps. T. All exhaust ducts serving shower shall be aluminum. U. Install duct-type smoke detectors furnished by the Electrical Subcontractor. 2.02 DUCTWORK SHOP DRAWINGS A. Layout and details shall clearly indicate compliance with the above Specifications. Any variations in design details, fittings, or accessory items for which approval is requested shall be specifically marked on the Drawings, as shall any major variations from the Drawing (minor variations are assumed to be field conditions). Drawings for Fan Room shall be at 3/8 in. = 1 ft. 0 in. scale. B. The Drawings shall not be submitted to the Engineer for approval until the ductwork has been coordinated with all other trades. The Sheet Metal Contractor shall assume the responsibility for and bear the cost of any alterations required after approval because of inaccurate Shop Drawings or lack of proper coordination, and also for any changes in sheet metal erected prior to approval of Shop Drawings. 2.03 AUTOMATIC TEMPERATURE CONTROL HVAC 15600- 12 HVAC System Renovations Presidents House Smith College Northampton, MA bar slips will be reinforced with 1-1/2" x 1-1/2" x 1/8" angles. Additional angle stiffeners not over 60" apart shall be provided between joints. Ducts over 60" in width shall be jointed with 1-1/2" x 1/8" angle irons riveted to ductwork on all sides with 1/8" rivets at not more than 4-1/2" on centers, sections bolted with 3/16" stove bolts at not over 6"centers,sheets turned over angles into joint at least 1/4". H. Sheet metal screws 3/4" #10 may be used to attach stiffener angles to ductwork to secure seams, spaced not over 12" on centers and not less than two per side of 12" or more, except where specified otherwise. Button punching shall not be used except for pre-erection attachment of fittings. I. Provide hinged galvanized steel access and inspection doors opposite each manual damper, reheat coil, steam injection humidifier at each fire damper, and at every duct mounted control device. Doors shall be equal to Buensod-Stacey Type S-2 of rigid construction with cast type rotary latches. Where space limitations do not allow for full swing of the access door, two rotary type latches shall be used. Doors located in insulated ducts shall be furnished with extended frames to serve as a stop for insulation. Insulate doors located in insulated ductwork. All doors shall be gasketed. Door shall be 12" by 12" mini- mum except where limited by duct width and shall be larger where necessary for access to fire damper fusible links or other devices. J. Hangers for all rectangular ducts 4 sq. ft. in area or above shall be round bar type fastened to 1-1/4" x 1-1/4"x 1/8" angles under the ducts. Ducts less than 4 sq. ft. in area shall be hung with black 1"x 1/16" strap iron bent 1" under bottom side of the duct and fastened to the duct with sheet metal screws, using not less than two screws per side and as many more so that they are not greater than 6"centers. K. Hangers are to be placed on not greater than 8'-0" centers or closer where required so that the ductwork can support the weight of a man at any point. L. Wherever sound insulation lining is called for, the sheet metal duct size shown on the Drawings must be increased to provide the clear inside dimensions or cross sectional area shown on the Drawings. M. Duct joint sealing, reinforcing, flanges, etc. for rectangular sheet metal ducts shall be based on maintaining airtight ducts at 2" WG Maximum static pressure with maximum leakage of 5% of total fan capacity; 1/2 of 1% for round and oval ducts. All joints in ductwork shall be sealed with U.L. classified United Duct Sealer,or equal. N. Duct systems shall have sufficient volume dampers, whether or not shown, to control and adjust the total volume of each system, each zone, in each branch and at each diffuser or grille. The HVAC Contractor shall consult with the College's Balancing Contractor for the proper placement of volume dampers prior to installation. Volume dampers shall be of the butterfly type with 18 gauge galvanized iron blade. All dampers shall be equipped with Duro- Dyne Type UNXLD locking quadrant. All dampers shall be provided with damper bearings on each end of shaft mounted on a 2" x 3"x 1/8" plate held to duct with sheet metal screws. Maximum width of single blades shall be 14". Splitter dampers shall not be used. O. Provide where shown or indicated on the Drawings fire and/or smoke dampers with a UL label for not less than 1-1/2 hour fire protection rating in accordance with UL-555 continuing inspection service. Blades and frame shall be galvanized steel construction with blades of HVAC 15600 - 11 HVAC System Renovations Presidents House Smith College Northampton, MA B. The Base Bid shall be the lump sum price for all labor and materials necessary for and reasonably incidental to providing all HVAC work specified and shown on the Drawings, less the cost of all extra work described in the Alternates. C. Schedule of Alternates 1. ALTERNATE NUMBER 1: Alternate Bid No. 1 shall be the addition in price above the base bid to furnish and install a new high pressure steam service from the existing high pressure campus mains located in the basement. New service shall include all piping, insulation, , steam pressure reducing station and all associated incidentals. PART 2- MATERIALS 2.01 SHEET METAL WORK A. All duct runs shall be checked for clearances before installation of any ductwork. Above hung ceilings, duct locations and elevations must be coordinated with work of other trades to avoid conflicts with structure, piping, conduit and light fixtures. B. All sheet metal ducts for supply, return, exhaust and outdoor air shall be constructed of galvanized steel sheet of bend forming quality unless noted otherwise. C. Duct construction shall be in accordance with best practices and latest ASHRAE or SMACNA requirements for metal gauges, joints, reinforcing and supports. All exposed ductwork shall be constructed and hung to provide a neat, smooth, finished appearance. Cadmium plated sheet metal screws shall be used on all exposed ductwork. Ducts shall be free from thumping or rattling when fans are turned on or off. D. Duct sizes shall be strictly followed and no changes in shape or dimensions shall be made by the HVAC Contractor without first obtaining approval from the Engineer, except that duct shall be offset as required to clear structural members and to co-ordinate with other trades and any duct changes must meet the latest ASHRAE and SMACNA standards. E. The center line radius of all duct elbows where shown on the Drawings shall be at least one and one-half times the width of the duct. Where building conditions do not allow for this radius or where square turns are shown, manufactured double walled duct turns equal to Aero-Dyne or Tuttle & Bailey shall be used in the supply or exhaust air ducts and "Sonotru" acoustical attenuating turns as manufactured by South Control Products Co. shall be used in any air ducts where acoustical insulation is included. F. Duct sections V-6" wide or less shall be butted together and jointed with flat drive cleats 2- 1/8" wide. Top and bottom cleats shall be cut flush with duct and side cleats bent over to make a tight joint. Standing bar slips as specified for ducts over 18" may be used at the HVAC Contractor's option. G. Ducts from 18" to 30" wide shall be jointed with 1/2" standing bar slips made of metal the same as or heavier than duct sheets. Joints in ducts with either dimension over 30" shall have 1" standing bar slips on those sides over 30". Where sides are over 42", the standing HVAC 15600 - 10 HVAC System Renovations Presidents House Smith College Northampton, MA 1.20 CO-ORDINATION DRAWINGS A. This Contractor shall prepare a complete set of mylar background Drawings at minimum 1/4 in. equals 1 ft. 0 in. showing architectural and structural features and other information as needed for coordination layout. Background Drawings shall be prepared under this Section. B. Circulate mylars among trades as necessary to show all information outlined below. Each trade shall sign and date each coordination Drawing. Co-ordinate all conflicts between trades prior to submitting drawing to the Architect. C. The information to be contained on the Drawings shall include, but not be limited to, the following: 1. Insert and sleeve locations if required by the Architect. 2. Structural, partition/room layout, ceiling grid, and other information needed for co- ordination including bottom of steel elevations. 3. All fire walls and smoke partitions. 4. Equipment layouts and egress routes for equipment removal. 5. Sheet metal work layout including bottom of duct elevations. 6. Heating, Ventilating, and Air Conditioning, Plumbing, and Fire Protection pipe routing including center line of pipe elevations. 7. Valves including valve tag numbers. 8. Access panels. 9. Electrical light fixtures, cable trays, panelboards, etc. Each trade shall show his work on the background Drawings with appropriate elevations and grid dimensions. Drawing shall indicate horizontal and vertical dimensions to avoid interference with structural framing, ceilings, partitions, and other services. D. Fabrication shall not begin until the final mylar transparencies of all co-ordination drawings have been reviewed and approved by the Architect. Review of coordination Drawings shall not diminish the responsibility under this Contract for final co-ordination of installation and maintenance clearances of all systems and equipment with the architectural, structural, mechanical, electrical, and other work. E. Drawings shall indicate adequate clearance for operation, maintenance, and replacement of operating equipment devices. If equipment is disapproved, drawings shall be revised to show acceptable equipment and be resubmitted. F. The approval of equipment does not relieve the Contractor from the responsibility of Shop Drawing errors in details, sizes, quantities, wiring diagram, arrangement, and dimensions which deviate from the Specifications, Contract Drawings, and/or job conditions as they exist. Unless the Contractor specifically requests in writing, changes, substitutions, or deletions of specific Contract Document requirements with respect to any submissions, approval of the Shop Drawing by the Architect does not constitute acceptance. Approval of shop drawings containing errors does not relieve the Contractor from making corrections at his expense. 1.21 ALTERNATE BIDS A. See Section 01230 for a general description of the Base and Alternate Bids. Work of the HVAC Subcontractor is more specifically described below. HVAC 15600 - 9 HVAC System Renovations Presidents House Smith College Northampton, MA B. If any part of a system should be stopped or damaged by any foreign matter after being placed in operation, the system shall be disconnected, cleaned, and reconnected at no additional cost to the Owner. C. During the course of construction, all ducts and pipes shall be capped to insure adequate protection against the entrance of foreign matter. D. Keep the job site free from the accumulation of waste material and rubbish. Upon completion of all work under the Contract,the Contractor shall remove from the premises all rubbish, debris, and excess materials left over from his work. Any oil or grease stains on floor areas caused by the Contractor shall be removed and floor areas left clean. 1.18 CUTTING AND PATCHING A. Cutting and/or drilling of all openings and holes 4 in diameter or smaller, required for the installation of HVAC in the building, shall be performed by the HVAC Contractor. All work and materials shall be installed in such a manner and at such time to keep cutting and patching to a minimum. Cutting and/or drilling of structural supports (ie. beams or joists) is not allowed without written approval by the Engineer. Location for openings, etc. shall be checked by the HVAC Contractor, and error due to failure to co-ordinate work with other divisions shall be the responsibility of the HVAC Contractor failing to co-ordinate, who shall make the corrections at his own expense. B. All holes larger than 4" in diameter shall be provided by the General Contractor. C. Work shall include furnishing and locating sleeves or inserts required before the new walls are built, or be responsible for the cost of cutting and patching required for pipes where sleeves were not installed or where incorrectly located. The HVAC Contractor shall do all drilling required for the installation of hangers. D. Patching of all holes, after installation of piping or equipment, shall be performed by the General Contractor or appropriate tradesmen. E. All pipe cutting or threading shall be done in a location approved by the Owner. F. No pipe cutting or threading shall be done in areas where completed concrete floor slab is to remain in finishes or be painted later. Should this area be necessary, the HVAC Contractor shall cover the entire working area with canvas tarpaulins in an approved manner. 1.19 RECORD DRAWINGS A. Submit Record Drawings as specified in Division 1. B. Record Drawings shall reflect all changes from the Contract Drawings whether by change order or by field conditions. Principal dimensions of concealed work, fire dampers, volume dampers, control dampers and control valves, and for piping installation, valve numbers shall be added to these Drawings prior to submittal to the Engineer. In addition to the above all revised areas shall be clearly marked with a revision bubble. Record drawings shall consist of one paper copy, one mylar copy, and one electronic copy in AutoCadd format. HVAC 15600-8 HVAC System Renovations Presidents House Smith College Northampton, MA easily read, with large sheets of drawings folded in. The manuals shall be bound in hard binders or an approved equivalent. C. The manual shall include the following information: 1. Description of systems. 2. Description of start up, operation, and shutdown procedures for each item of equipment. 3. Winter/summer changeover procedures. 4. Schedule of adjustment, care, and routine maintenance for each item of equipment. 5. Lubrication chart. 6. Wiring and control diagrams with data to explain detailed operation and control of each item of equipment. 7. Valve chart. 8. List of recommended spare parts. 9. Copies of all service contracts. 10. Performance curves for pumps,fans, etc. 11. List of all names, addresses, and phone numbers of all Contractors as well as the local representative for each item of equipment. D. See the "Automatic Temperature Control" paragraphs of this Section for additional requirements. 1.16 PROTECTION A. Work under each Section shall include protecting the work and material of all other Sections from damage by work or workmen, and shall include making good all damage thus caused. B. The Contractor shall be responsible for work and equipment until finally inspected, tested, and accepted; protect work against theft, injury, or damage; and carefully store material and equipment received on site which is not immediately installed. Close open ends of work with temporary covers or plugs during construction to prevent entry of obstructing or foreign material. C. Work under each Section includes receiving, unloading, uncrating, storing, protecting, setting in place, and connecting-up completely any equipment supplied under each Section. Work under each Section shall also include exercising special care in handling and protecting equipment and fixtures, and shall include the cost of replacing any of the equipment and fixtures which are missing or damaged by reason of mishandling or failure to protect on the part of the HVAC Contractor. D. Equipment and material stored on the job site shall be protected from the weather, vehicles, dirt, and/or damage by workmen or machinery. Insure that all electrical or absorbent equipment or material is protected from moisture during storage. 1.17 CLEANING A. The Contractor shall thoroughly clean and flush all piping, ducts, and equipment of all foreign substances inside and out before being placed in operation. Thoroughly flush all piping of any oils, burrs, solder, and flux. Replace strainers and filters at completion of cleaning. HVAC 15600 - 7 HVAC System Renovations Presidents House Smith College Northampton, MA good without expense to the Owner. The HVAC Contractor shall be responsible for the proper protection of all his materials until the building is accepted by the Owner. 1.12 ENVIRONMENTAL CONDITIONS A. All necessary tools machinery, scaffolding, and transportation for completion of his Subcontract shall be provided by the HVAC Contractor. B. The HVAC Contractor shall provide his own portable extension lines and obtain 120 volt, 60 cycle, single phase electric power from the General Contractor to drive his machines and light his work. He shall provide his own light bulbs, plugs, sockets, etc. C. All broken or waste material, rags, packing, etc., resulting from his work shall be removed by the HVAC Contractor. 1.13 WORK CONCEALED A. All piping and ductwork shall be installed concealed in all areas except storage rooms, closets, and mechanical or electrical equipment rooms, unless specifically noted otherwise on the Drawings. B. Piping containing water shall not be installed concealed in walls having an exterior exposure above grade. 1.14 GUARANTEE A. The HVAC Contractor shall guarantee the satisfactory operation of his work in all parts for a period of one (1)year after date of substantial completion, and shall agree to promptly repair or replace any items of his work which are found to be defective during this period. B. The HVAC Contractor shall pay for repair of damage to the building caused by defects in his work and for repair to plaster, wood, and other materials or equipment caused by replacement or repairs to the entire satisfaction of the Engineer. C. Any part of the work installed under this Contract requiring excessive maintenance shall be considered as being defective. 1.15 OPERATION AND MAINTENANCE MANUALS A. After all final tests and adjustments have been completed, fully instruct the proper Owner's representative in all details of operation for equipment installed. Supply qualified personnel to operate equipment for sufficient length of time to assure that Owner's representative is properly qualified to take over operation and maintenance procedures. This Contractor shall video tape the instruction procedures and deliver three (3) copies of the tape with the Operation and Maintenance Manuals. B. Furnish the Engineer, for approval, three (3) copies of an Operation and Maintenance Manual. Inscribe the following identification on the cover: the words OPERATION AND MAINTENANCE MANUAL, the name and location of the equipment or the building, the name of the Contractor, and the Contract number. The manual shall have a Table of Contents with tab sheets placed before each section. The instructions shall be legible and HVAC 15600-6 HVAC System Renovations Presidents House Smith College Northampton, MA approved materials at his own expense and as directed by the Engineer. 1.08 PERMITS, FEES AND INSPECTIONS A. The HVAC Contractor shall secure all permits and pay all fees required for his work. He shall be required to secure all other permits and pay all other fees and charges incidental to the proper carrying out of the Contract. He is to assume all responsibility regarding the observance of the rules and regulations so far as they relate to his part of the work. B. The HVAC Contractor shall arrange and pay for all required inspections of his work. 1.09 TEMPORARY HOOK-UPS A. The General Contractor will provide any temporary hook-ups required for the use of water or sanitary for construction purposes and testing out apparatus as specified in Division 1. 1.10 PLANS AND SPECIFICATIONS A. The HVAC Contractor shall refer to all the Drawings of interior details, plans, elevations, and structural layout in preparing his estimate. These documents are intended to supplement the Mechanical and Electrical Plans and Specifications and any applicable work indicated or implied thereon is to be considered a part of the Subcontract requirements. B. The Plans and Specifications are complementary and anything called for, or reasonably implied, in the Plans and not in the Specifications, or vice versa, shall be considered as called for or reasonably implied in both. C. The HVAC Contractor shall assume all responsibility in scaling measurements from the Drawings. D. Because of the small scale of the Drawings, it is not possible to indicate all offsets, fittings and accessories that may be required. The HVAC Contractor shall carefully investigate the structural and finish conditions affecting all his work and shall arrange such work according- ly, furnishing such fittings, traps, offsets, valves, and accessories as may be required to meet such conditions, at no additional cost. E. The HVAC Contractor shall consult the College's Temperature Control and Balancing Contractor to co-ordinate work of these trades and to have a full comprehension of the work to be done as well as to determine the conditions affecting the location and placement of all equipment and materials. 1.11 PRODUCT HANDLING A. Delivery: The HVAC Contractor shall provide for the delivery of all his materials and fixtures to the building site when required so as to carry on his work efficiently and to avoid delaying his work and that of other trades. Delivery and storage of materials and equipment must be co-ordinated with the Smith College Physical Plant, and is limited to areas designated by the College. B. Storage and Handling: The HVAC Contractor shall, at all times, fully protect his work and materials from injury or loss by others. Any injury or loss which may occur shall be made HVAC 15600-5 HVAC System Renovations Presidents House Smith College Northampton, MA I. The HVAC Contractor shall check the Plans and Specifications before ordering any materials and the installation of work. Any discrepancies shall be called to the attention of the Engineer before proceeding with the work. J. Before submitting his bid, the HVAC Contractor shall visit the site with the Drawings and Specifications and shall become thoroughly familiar with all conditions affecting his work since the HVAC Contractor will be held responsible for any assumption he may make in regard thereto. 1.05 QUALITY ASSURANCE A. Equality of materials or articles other than those named or described in this Section will be determined in accordance with the provisions of the General Requirements. No substitution will be allowed for the Trane, York, or McQuay air handling units, Trane or International fan coil units, Watts ball valves, Grunfos pumps, Tour and Anderson balancing valves or Tunstall steam traps.. B. The HVAC Contractor shall agree to accept as final the results of tests secured by a qualified testing laboratory engaged by the Owner. Tests will be conducted in accordance with the General Requirements. 1.06 PRODUCTS A. With the exception of items specifically noted otherwise, all materials shall be new, full weight, and first class in every respect, without defects, and designed to function properly in that portion of the work for which they are intended, and with the same brand of manufac- turer for each class or category of material or equipment. Electrical materials and equipment of types for which there are Underwriters Laboratories standard requirements, listings, or labels shall conform to their requirements and be so labeled. 1.07 SUBMITTALS A. Before ordering materials shipped to the job, the HVAC Contractor shall submit to the Engineer six (6) sets of catalogue cuts, manufacturers' data sheets, or Shop Drawings, giving all details, dimensions, capacities, etc. of all materials to be furnished on the project. In addition to the above, one (1) set of Shop Drawings shall be submitted to the College's HVAC Department for review and approval. B. The HVAC Contractor shall check the Shop Drawings thoroughly for compliance with the Plans and Specifications before submitting them to the Engineer for review, making any and all changes which may be required. C. The review of Shop Drawings by the Engineer shall not relieve the Contractor from any obligation to perform the work strictly in accordance with the Contract Drawings and Specifications. The responsibility for errors in Shop Drawings shall remain with the HVAC Contractor. D. In the event that materials are being delivered to or installed on the job for which Shop Drawings or samples have not been approved and/or which are not in accordance with the Specifications, the Contractor will be required to remove such materials and substitute HVAC 15600 - 4 HVAC System Renovations Presidents House Smith College Northampton, MA Where the Contract requirements are in excess of applicable codes, rules or regulations,the Contract provisions shall govern unless the Engineer rules otherwise. B. The HVAC Contractor shall comply with the Local Code Enforcement Officials' instructions at no additional cost to the Owner. 1.04 INSTALLATION REQUIREMENTS A. The HVAC Contractor shall employ only competent and experienced workmen at a regular schedule in harmony with the other tradesmen on the job. He shall also exercise care and supervision of his employees in regard to proper and expeditious laying out of his work. B. The HVAC Contractor shall have a Foreman or Superintendent assigned to the Project who shall be authorized to make decisions and receive instructions exactly as if the HVAC Contractor himself were present. The Foreman or Superintendent shall not be removed or replaced without the express approval of the Engineer after construction work begins. C. The HVAC Contractor shall be held responsible for any injuries or damage done to the building premises or adjoining property or to other Contractors' work resulting from the execution of his part of the work in any manner whatsoever; and in case of dispute arising as to the extent or share of responsibility incurred by the HVAC Contractor, it is agreed between the Owner and the HVAC Contractor that such liability and extent of damage shall be finally determined by the Engineer whose decision shall be final and binding on both parties to the Contract for the work in question. D. The HVAC Contractor shall co-operate to the fullest extent with all other trades in order to expedite the progress of the work. He shall furnish all information pertaining to his materials as to sizes, locations, and means of support, to all other trades requiring such information. The HVAC Contractor shall also furnish all sleeves, frames, beams, supports, inserts, etc., hereinafter specified so that the General Contractor may build them in place. In case of failure on the part of the HVAC Contractor to give proper information as above, he will be required to bear the extra expense involved due to such failure. E. The arrangement of all piping, ductwork, conduit, wire and cable indicated on the Drawings is diagrammatic only, and indicates the minimum requirements of this work. Conditions at the building shall determine the actual arrangement of runs, bends, offsets, etc. The HVAC Contractor shall lay out all his work at the site and be responsible for the accuracy thereof. Conditions at the building shall be the determining factor for all measurements. F. All work shall be laid out and installed so as to require the least amount of cutting and patching. Drilling of all holes required for the installation of pipes, conduit, and cable runs shall be performed by the Contractor installing such items. G. The HVAC Contractor shall be responsible for the proper protection of his work and materials from injury or loss at the hands of others and shall make good such loss or injury at his own expense. All pipes left open during the progress of the work shall be capped or plugged at all times. All instruments and operating apparatus shall be protected by suitable means. H. The HVAC Contractor shall be responsible for all equipment and materials installed under this Section until the final acceptance of the project by the Owner. HVAC 15600-3 HVAC System Renovations Presidents House Smith College Northampton, MA PART 1 -GENERAL 1.01 RELATED DOCUMENTS A. Include General Conditions, Supplementary General Conditions, applicable parts of Division 1, and conditions of the Contract as part of this Section. B. Examine all other Sections of the Specifications for requirements which affect work under this Section whether or not such work is specifically mentioned in this Section. C. Co-ordinate work with that of all other trades affecting, or affected by the work of this Section. Co-operate with such trades to assure steady progress of all work under the Contract. 1.02 SCOPE OF WORK A. Furnish all labor, materials, plant, equipment and services necessary for and reasonably incidental to the complete installation of all HVAC work specified herein and/or indicated on the Drawings, including, but not limited to, the following; 1. Panel radiators and accessories. 2. Reheat coils 3. Energy recovery ventilators. 4. Unit heaters. 5. Piping systems for hot water, steam and steam condensate return systems, including pumps,valves, and specialties. 6. Duct systems for supply, return, exhaust and outdoor air, including fire dampers, balancing dampers, registers and grilles. 7. Steam-to-water heat exchangers and associated accessories. 8. Steam condensate receivers and transfer pumps. 9. Insulation for piping, ductwork and equipment. 10. Energy management (building automation) system. All temperature control work shall be by Yankee Technology, Inc. 11. Installation of and connection to equipment furnished by others. 12. Air and water balance, tests, start-up. All water and air testing and balancing shall be preformed by Wings Testing and Balancing, Inc., or Advanced Testing and Balancing,and billed directly to the College. 13. Guarantee. 14. Instructions. 15. Record Drawings. 16. Demolition, removal from site and legal disposal of all existing heating and ventilating systems and equipment, made obsolete by new construction. All piping and equipment shall be the property of the College and shall be delivered to such places designated by the College. 1.03 CODES, ORDINANCES AND INSPECTIONS A. All materials and the installation thereof shall conform to the requirements of the Massachusetts State Building Code, Electrical Code, Fuel Gas and Plumbing Code and local laws, rules, regulations, and codes pertaining thereto. Where provisions of the Contract Documents conflict with any codes, rules or regulations, the latter shall govern. HVAC 15600 - 2 HVAC System Renovations Presidents House Smith College Northampton, MA INDEX SECTION 15600-HVAC PART 1 -GENERAL PART 3- INSTALLATION 1.01 RELATED DOCUMENTS 3.01 CLEANING AIR SYSTEM 1.02 SCOPE OF WORK 3.02 CUTTING, PATCHING AND DRILLING 1.03 CODES, ORDINANCES AND INSPECTIONS 3.03 PIPE INSTALLATION 1.04 INSTALLATION REQUIREMENTS 3.04 PIPING SYSTEM TESTS 1.05 QUALITY ASSURANCE 3.05 CLEANING AND FLUSHING 1.06 PRODUCTS 3.06 WATER AND AIR FLOW BALANCE AND TESTS 1.07 SUBMITTALS 3.07 INSULATION 1.08 PERMITS, FEES AND INSPECTIONS 3.08 EQUIPMENT INSTALLATION 1.09 TEMPORARY HOOK-UPS 3.09 SYSTEM TESTS AND CLEAN-UP 1.10 PLANS AND SPECIFICATIONS 3.10 IDENTIFICATION 1.11 PRODUCT HANDLING 3.11 SPARE PARTS 1.12 ENVIRONMENTAL CONDITIONS 3.12 FIRE SAFING 1.13 WORK CONCEALED 1.14 GUARANTEE 1.15 OPERATION AND MAINTENANCE MANUALS 1.16 PROTECTION 1.17 CLEANING 1.18 CUTTING AND PATCHING 1.19 RECORD DRAWINGS 1.20 CO-ORDINATION DRAWINGS PART 2-MATERIALS 2.01 SHEET METAL WORK 2.02 DUCTWORK SHOP DRAWINGS 2.03 REGISTERS, GRILLES AND DIFFUSERS 2.04 AIR HANDLING UNIT(AHU) 2.05 AUTOMATIC TEMPERATURE CONTROL 2.06 PANEL RADIATORS 2.07 CIRCULATING PUMPS (In Line Type) 2.08 VALVES 2.09 THERMOMETERS 2.10 PRESSURE GAUGES 2.11 UNIONS 2.12 PIPE SLEEVES 2.13 HOT WATER SPECIALTIES AND VALVES 2.14 HANGERS 2.15 UNIT HEATERS 2.16 INSULATION 2.17 PIPE AND FITTINGS 2.18 STRAINERS 2.19 ACCESS PANELS 2.20 SHELL-AND-TUBE HEAT EXCHANGERS 2.21 STEAM CONDENSATE PUMPS 2.22 VIBRATION AND SEISMIC CONTROLS 2.23 RADIANT HEATING DISTRIBUTION SYSTEM 2.24 UTILITY FANS 2.25 LOUVERS 2.26 CONVECTORS 2.27 STEAM TRAPS HVA 15600 - 1 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 1.03 APPLICATION A. Apply primer where recommended by manufacturer for specific material and substrate. B. Apply firestopping material in sufficient thickness to achieve required fire rating. C. Install material at walls or partition openings containing penetrating sleeves, piping, duct work, conduit and other items, requiring firestopping. D. Fire stopping system shall be applied to each floor or wall having a fire resistive rating of at least 1 hour and meet the fire resistive rating of the floor or wall being penetrated. END OF SECTION FIRESTOPPING 07840- 4 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 2. Foam Firestopping Compounds: Single component foam compound. 3. Formulated Firestopping Compound of Incombustible Fibers: Formulated compound mixed with incombustible non-asbestos fibers. 4. Fiber Stuffing and Sealant Firestopping: Composite of mineral fiber stuffing insulation with silicone elastomer for smoke stopping. 5. Mechanical Firestopping Device with Fillers: Mechanical device with incombustible fillers and silicone elastomer, covered with sheet stainless steel jacket,joined with collars, penetration sealed with flanged stops. 6. Intumescent Firestopping: Intumescent putty compound which expands on exposure to surface heat gain. 7. Firestop Pillows: Formed mineral fiber pillows. 8. Mortar where permitted by applicable code. 1.02 ACCESSORIES A. Primer: Type recommended by firestopping manufacturer for specific substrate surfaces. B. Installation Accessories: Clips, collars, fasteners, temporary stops or dams, and other devices required to position and retain materials in place. PART 3 -EXECUTION 1.01 EXAMINATION A. Verify openings are ready to receive work of this section. 1.02 PREPARATION A. Clean substrate surfaces of matter effecting bond of firestopping material. B. Install backing materials to arrest liquid material leakage. FIRESTOPPING 07840 - 3 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts C. Fire Resistant Joints in Fire Rated Floor, Roof, and Wall Assemblies: UL 2079 to achieve fire resistant rating as indicated on Drawings for assembly in which joint is installed. D. Surface Burning Characteristics: Maximum 25/450 flame spread/smoke developed index when tested in accordance with NFPA 255 and UL 723. E. Perform Work in accordance with State and local codes and ordinances. 1.04 ENVIRONMENTAL REQUIREMENTS A. Do not apply materials when temperature of substrate material and ambient air is below 60 degrees F. B. Maintain this minimum temperature before, during, and minimum 3 days after installation of materials. C. Provide ventilation in areas to receive solvent cured materials. PART 2 - PRODUCTS 1.01 FIRESTOPPING A. Manufacturers: 1. A/D Fire Protection Systems, Inc. 2. Hilti Corp. 3. 3M Fire Protection Products. 4. Nelson Firestop Products. B. Product Description: Different types of products by multiple manufacturers are acceptable as required to meet specified system description and performance requirements; provide only one type for each similar application. 1. Silicone Firestopping Elastomeric Firestopping: Single component silicone elastomeric compound and compatible silicone sealant. FIRESTOPPING 07840- 2 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts SECTION 07840 - FIRESTOPPING PART 1 - GENERAL 1.01 SUMMARY A. Section includes fire stopping and through-penetration protection systems materials and accessories. 1.02 SUBMITTALS A. Product Data: Submit data on product characteristics, performance and limitation criteria. B. Manufacturer's Certificate: Certify products meet or exceed specified requirements. 1.03 QUALITY ASSURANCE A. Through Penetration Firestopping of Fire Rated Assemblies: UL 1479 or]ASTM E814 with 0.10 inch water gage minimum positive pressure differential to achieve fire F-Ratings and temperature T-Ratings as indicated on Drawings, but not less than 1-hour. 1. Wall Penetrations: Fire F-Ratings as indicated on Drawings, but not less than 1-hour. 2. Floor Penetrations: Fire F-Ratings and temperature T-Ratings as indicated on Drawings, but not less than 1-hour. a. Floor Penetrations Within Wall Cavities: T-Rating is not required. B. Through Penetration Firestopping of Non-Fire Rated Floor Assemblies: Materials to resist free passage of flame and products of combustion. 1. Noncombustible Penetrating Items: Noncombustible materials for Penetrating items connecting maximum of three stories. 2. Penetrating Items: Materials approved by authorities having jurisdiction for penetrating items connecting maximum of two stories. FIRESTOPPING 07840- 1 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts C. Report unsatisfactory or questionable conditions to Engineer in writing. Do not proceed with work until Engineer has provided further instructions. 3.02 PREPARATION A. Provide adequate temporary support as necessary to assure structural value or integrity of affected portion of work. B. Provide devices and methods to protect other portions of project from damage. C. Provide protection from elements for that portion of the Project which may be exposed by cutting and patching work, and maintain excavations free from water. 3.03 PERFORMANCE A. Execute cutting and demolition by methods which will prevent damage to other work, and will provide proper surfaces to receive installation of repairs. B. Execute excavating and backfilling by methods which will prevent settlement or damage to other work. C. Execute fitting and adjustment of products to provide a finished installation to comply with specified products,functions,tolerances and finishes. D. Restore work, which has been cut or removed; install new products to provide completed Work in accord with requirements of Contract Documents. E. Fit work airtight to pipes, sleeves, ducts, conduits and other penetrations through surfaces. F. Refinish entire surfaces as necessary to provide an even finish to match adjacent surfaces: 1. For continuous surfaces,refinish to nearest intersection. 2. For an assembly,refinish entire unit. END OF SECTION 01750 CUTTING AND PATCHING 01750-3 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 5. Visual qualities of sight-exposed elements. B. Request shall include: 1. Identification of the Project. 2. Description of affected work. 3. The necessity for cutting, alteration or excavation. 4. Effect on work of Owner or any separate contractor, or on structural or weatherproof integrity of Project. 5. Description of proposed work: a. Scope of cutting, patching, alteration, or excavation. b. Trades who will execute the work. C. Products proposed to be used. d. Extent of refinishing to be done. 6. Alternatives to cutting and patching. C. Should conditions of Work or the work schedule indicate a change of products from original installation,Contractor shall submit request for substitution as specified. D. Submit written notice to Engineer designating the date and the time the work will be uncovered. PART 2 -PRODUCTS 2.01 MATERIALS A. Comply with specifications and standards for each specific product involved. PART 3 -EXECUTION 3.01 INSPECTION A. Inspect existing conditions of Project, including elements subject to damage or to movement during cutting and patching. B. After uncovering work, inspect conditions affecting installation of products, or performance of work. CUTTING AND PATCHING 01750-2 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts SECTION 01750- CUTTING AND PATCHING PART 1 - GENERAL 1.01 REQUIREMENTS INCLUDED A. The Contractor shall be responsible for all cutting, fitting and patching, including attendant excavation and backfill, required to complete the work or to: 1. Make its several parts fit together properly. 2. Uncover portions of the Work to provide for installation of ill-timed work. 3. Remove and replace defective work. 4. Remove and replace work not conforming to requirements of Contract Documents. 5. Remove samples of installed work as specified for testing. 6. Provide routine penetrations of non-structural surfaces for installation of piping and electrical conduit. 1.02 RELATED REQUIREMENTS A. Section 15600-HVAC B. Section 16100-Electrical 1.03 SUBMITTALS A. Submit a written request to Engineer well in advance of executing any cutting or alteration which affects: 1. Work of the Owner or any separate Contractor. 2. Structural value or integrity of any element of the Project. 3. Integrity or effectiveness of weather-exposed or moisture resistant elements or systems. 4. Efficiency, operational life, maintenance or safety of operational elements. CUTTING AND PATCHING 01750- 1 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts PART 2 PRODUCTS A. Not used PART 3 EXECUTION A. Not used END OF SECTION 01700 CONTRACT CLOSEOUT 01700 - 4 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts D. Contents: Prepare a Table of Contents for each volume, with each Product or system description identified, type on 24 pound white paper. E. Part 1: Directory, listing names, addresses, and telephone numbers of Engineer, Contractor, Subcontractors, and major equipment suppliers. F. Part 2: Operation and maintenance instructions arranged by system and subdivided by specification section. For each category, identify names, addresses, and telephone numbers of Subcontractors and suppliers. Identify the following: 1. Significant design criteria. 2. List of equipment. 3. Parts list for each component. 4. Operating instructions. 5. Maintenance instructions for equipment and systems. G. Part 3: Project documents and certificates, including the following: 1. Shop drawings and product data. 2. Certificates. 3. Photocopies of warranties. H. Submit one (1) copy of completed volumes in final form fifteen (15) days prior to final inspection. This copy will be returned after final inspection, with Engineer comments. Revise content of documents as required prior to final submittal. Video tape operating instructions and provide two (2) copies of tape. I. Submit final volumes revised,within ten(10) days after final inspection. 1.08 SPARE PARTS AND MAINTENANCE MATERIALS A. Provide products, spare parts, maintenance and extra materials in quantities specified in individual Specification Sections. B. Deliver to Project site and place in location; obtain receipt prior to final payment. CONTRACT CLOSEOUT 01700 - 3 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 1.05 ADJUSTING A. Adjust operating Products and equipment to ensure smooth and unhindered operation. 1.06 PROJECT RECORD DOCUMENTS A. Maintain on site, one set of the following record documents; record actual revisions to the work: 1. Contract Drawings. 2. Specifications. 3. Addenda. 4. Change Orders and other Modifications to the Contract. 5. Reviewed shop drawings, product data, and samples. B. Store Record Documents separate from documents used for construction. C. Record information concurrent with construction progress. D. Record Documents and Shop Drawings: Legibly mark each item to record actual construction. E. Delete Engineer title block and seal from all documents. F. Provide (1) Mylar copy and(1)electronic copy of record drawings. G. Submit documents to Engineer with claim for final Application for Payment. 1.07 OPERATION AND MAINTENANCE DATA A. Submit three (3) Sets prior to final inspection, bound in 8-1/2 x 11 inch text pages, three D side ring capacity expansion binders with durable plastic covers. B. Prepare binder covers with printed title "OPERATION AND MAINTENANCE INSTRUCTIONS", and title of project. C. Internally subdivide the binder contents with permanent page dividers, logically organized as described below; with tab titling clearly printed under reinforced laminated plastic tabs. CONTRACT CLOSEOUT 01700 - 2 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts SECTION 01700- CONTRACT CLOSEOUT PARTI GENERAL 1.01 SECTION INCLUDES A. Closeout procedures. B. Final cleaning. C. Adjusting. D. Project record documents. E. Operation and maintenance data. F. Spare parts and maintenance materials. 1.02 RELATED SECTIONS A. Section 01500-Construction Facilities and Temporary Controls: Progress cleaning. 1.03 CLOSEOUT PROCEDURES A. Submit written certification that Contract Documents have been reviewed, work has been inspected, and that work is complete in accordance with Contract Documents and ready for Engineer's inspection. B. Provide submittals to Engineer that are required by governing or other authorities. C. Submit final Application for Payment identifying total adjusted Contract Sum, previous payments, and sum remaining due. D. Owner will occupy all portions of the building as specified in Section 01010. 1.04 FINAL CLEANING A. Execute final cleaning prior to final inspection. B. Clean equipment and fixtures to a sanitary condition. C. Remove waste and surplus materials, rubbish, and construction facilities from the site and properly dispose of same. CONTRACT CLOSEOUT 01700 - 1 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 1.04 STORAGE AND PROTECTION A. Store and protect products in accordance with manufacturer's instructions, with seals and labels intact and legible. Store sensitive products in weather-tight, climate controlled enclosures. B. All products shall be stored in areas designated by the Owner. C. Provide equipment and personnel to store products by methods to prevent soiling, disfigurement, or damage. D. Arrange storage of products to permit access for inspection. Periodically inspect to assure products are undamaged and are maintained under specified conditions. 1.05 PRODUCT OPTIONS A. Products Specified by Reference Standards or by Description Only: Any product meeting those standards or description. B. Products Specified by Naming One or More Manufacturers: Products of manufacturers named and meeting specifications, no options or substitutions allowed. C. Products Specified by Naming One or More Manufacturers with a Provision for Substitutions: Submit a request for substitution for any manufacturer not named. 1.06 SUBSTITUTIONS A. Engineer will consider requests for Substitutions only within fifteen (15) days after date of Owner-Contractor Agreement. PART 2 PRODUCTS A. Not Used PART 3 EXECUTION A. Not used END OF SECTION 01600 MATERIAL AND EQUIPMENT 01600 - 2 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts SECTION 01600 -MATERIAL AND EQUIPMENT PART1 GENERAL 1.01 SECTION INCLUDES A. Products. B. Transportation and handling. C. Storage and protection. D. Product options. E. Substitutions. 1.02 PRODUCTS A. Products: Means new material, machinery, components, equipment, fixtures, and systems forming the work. Does not include machinery and equipment used for preparation, fabrication, conveying and erection of the work. Products may also include existing materials or components required for reuse. B. Do not use materials and equipment removed from existing premises, except as specifically permitted by the Contract Documents. C. Provide interchangeable components of the same manufacturer, for similar components. D. All products shall be United States made. 1.03 TRANSPORTATION AND HANDLING A. Transport and handle products in accordance with manufacturer's instructions. B. Promptly inspect shipments to assure that products comply with requirements, quantities are correct, and products are undamaged. C. Provide equipment and personnel to handle products by methods to prevent soiling, disfigurement, or damage. MATERIAL AND EQUIPMENT 01600 - 1 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 1.07 PROGRESS CLEANING A. Maintain areas free of waste materials, debris, and rubbish. Maintain site in a clean and orderly condition. B. Broom and vacuum clean interior areas prior to start of surface finishing, and continue cleaning to eliminate dust. C. Remove waste materials, debris, and rubbish from site weekly and dispose off-site. PART 2 PRODUCTS A. Not Used PART 3 EXECUTION A. Not Used END OF SECTION 01500 CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS 01500-2 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts SECTION 01500-CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS PART1 GENERAL 1.01 SECTION INCLUDES A. Temporary Utilities: Electricity, lighting,and sanitary facilities. B. Construction Facilities: Progress cleaning. 1.02 RELATED SECTIONS A. Section 01700- Contract Closeout: Final cleaning. 1.03 TEMPORARY ELECTRICITY A. Connect to existing power service. Power consumption shall not disrupt Owner's need for continuous service. B. Owner will pay cost of energy used. Exercise measures to conserve energy. C. Power Service Characteristics: 120/280 volt, three phase,4 wire electricity. D. Permanent existing convenience receptacles may be utilized during construction. 1.04 TEMPORARY LIGHTING A. Provide branch wiring from power source to distribution boxes with lighting conductors,pigtails, and lamps as required. B. Maintain lighting and provide routine repairs. C. Permanent building lighting may be utilized during construction. 1.05 TEMPORARY SANITARY FACILITIES A. Temporary outdoor portable toilet facilities (separate Men's and Women's') will be supplied by the Contractor in designated area. 1.06 PARKING A. As directed by the Owner. CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS 01500- 1 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts B. Pipe welds shall be made only by operators who have been qualified by the National Certified Pipe Welding Bureau, and each operator's qualification record shall be submitted to the Designer before any work is performed. C. Shop welding shall be in accordance with the "Code for Welding in Building Construction." END OF SECTION 01400 QUALITY CONTROL 01400-2 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts SECTION 01400-QUALITY CONTROL 1.01 GENERAL PROVISIONS A. Attention is directed to the CONTRACT, CONDITIONS OF THE CONTRACT, and all Sections within DIVISION 1 - GENERAL REQUIREMENTS, which are hereby made a part of this Section of the Specifications. 1.02 INSPECTIONS A. All materials and workmanship (if not otherwise designated by the Specifications) shall be subject to inspection, examination, and testing by the Owner and the Engineer at any and all times during manufacture and construction and at any and all phases where such manufacture or construction are carried on. The Contractor and his Subcontractors shall furnish all facilities and give such assistance for inspection, examination, and tests as the Owner may direct or require and shall secure for the Owner free access to all parts of any factories and plants in which any materials are being manufactured or prepared and to all parts of the work of construction and erection. The Contractor shall furnish, to the Owner, such advance notice of the preparation or manufacture of any materials as will enable the Owner to arrange for inspection at the place of preparation or manufacture. The Owner shall have the right to reject defective material and workmanship or require its correction. Rejected material shall be promptly segregated and removed from the premises and satisfactorily replaced with proper material without charge therefore. If the Contractor falls to proceed at once with the correction of rejected defective workmanship or material, the Owner may, by Contract or otherwise, have the defects remedied or rejected material removed from the site and charge the cost of the same against any monies which may be due the Contractor, without prejudice to any other rights or remedies of the Owner in the premises. B. The decision of the Owner shall be final, except as regards (1) latent defects, (2) departures from specific requirements of the Contract and the Specifications and Drawings made a part thereof, (3) damage or loss in transit, or (4) fraud or such gross mistakes as amount to fraud. The inspection of material and workmanship for final acceptance as a whole or in part shall be made at the site. 1.03 CERTIFIED WELDERS A. Structural welds shall be made only by operators who have been licensed by tests, as prescribed in the "Standard Qualification Procedure" of the American Welders Society,to perform the type of work required. QUALITY CONTROL 01400- 1 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 1.05 PRODUCT DATA A. Submit the number of copies, which the Contractor requires, plus two (2) copies, which will be retained by the Engineer. B. Mark each copy to identify applicable products, models, options, and other data. Supplement manufacturers' standard data to provide information unique to this Project. C. After review, distribute in accordance with Article on Procedures above and provide copies for Record Documents described in Section 01700-Contract Closeout. 1.06 MANUFACTURER'S INSTRUCTIONS A. When specified in individual specification Sections, submit manufacturers' printed instructions for delivery, storage, assembly, installation, start-up, adjusting, and finishing,in quantities specified for Product Data. B. Identify conflicts between manufacturers' instructions and Contract Documents. PART 2 PRODUCTS A. Not Used PART 3 EXECUTION A. Not used END OF SECTION 01300 SUBMITTALS 01300 - 2 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts SECTION 01300-SUBMITTALS PARTI GENERAL 1.01 SECTION INCLUDES A. Submittal procedures. B. Construction progress schedules. C. Product data. D. Manufacturers' instructions. 1.02 RELATED SECTIONS A. Section 01700- Contract Closeout: Contract warranty and closeout submittals. 1.03 SUBMITTAL PROCEDURES A. Transmit each submittal with Engineer accepted form. B. Apply Contractor's stamp signed or initialed certifying that review, verification of products required, field dimensions, adjacent construction work, and co-ordination of information, is in accordance with the requirements of the work and Contract Documents. C. Schedule submittals to expedite the Project, and deliver to Engineer at his office. Co-ordinate submission of related items. D. Provide space for Contractor and Engineer review stamps. E. Revise and resubmit submittals as required, identify all changes made since previous submittal. F. Distribute copies of reviewed submittals to concerned parties. Instruct parties to promptly report any inability to comply with provisions. 1.04 CONSTRUCTION PROGRESS SCHEDULES A. Submit progress schedule in duplicate within five (5) days after date of Owner-Contractor Agreement for Engineer review. B. Revise and resubmit as required. SUBMITTALS 01300 - 1 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 6. Review and acceptance of a detailed phasing plan. PART 2 PRODUCTS A. Not Used PART 3 EXECUTION A. Not Used END OF SECTION 01039 CO-ORDINATION AND MEETINGS 01039-4 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 4. Remove samples of installed work for testing. 5. Provide openings in elements of work for penetrations of mechanical and electrical work. D. Execute work by methods, which will avoid damage to other work, and provide proper surfaces to receive patching and finishing. E. Cut rigid materials using masonry saw or core drill. F. Restore work with new products in accordance with requirements of Contract Documents. G. Fit work tight to pipes, sleeves, ducts, conduit, and other penetrations through surfaces. H. Maintain integrity of wall,ceiling, or floor construction; completely seal voids. I. Identify any hazardous substance or condition exposed during the work to the Engineer for decision or remedy. 1.05 PRE-CONSTRUCTION CONFERENCE A. Owner will schedule a conference after the bids are received. B. Attendance Required: Owner,Engineer, Contractor, and all Subcontractors. C. Agenda: 1. Execution of Owner-Contractor Agreement. 2. Distribution of Contract Documents. 3. Submission of list of Subcontractors, list of products, Schedule of Values, and progress schedule. 4. Designation of personnel representing the parties in Contract, and the Engineer. 5. Procedures and processing of field decisions, submittals, substitutions, applications for payments, proposal request, Change Orders and Contract closeout procedures. CO-ORDINATION AND MEETINGS 01039-3 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts F. Co-ordinate phasing of all work with the Smith College facilities personnel and the and the appropriate staff to limit disruption and to allow adequate time to relocate personnel and materials. 1.03 ALTERATION PROJECT PROCEDURES A. Materials: As specified in product Sections; match existing products and work for patching and extending work. B. Close openings in exterior surfaces to protect existing work from weather and extremes of temperature and humidity. C. Remove, cut, and patch work in a manner to minimize damage and to provide a means of restoring products and finishes to original or specified condition. D. Refinish visible existing surfaces to remain in renovated rooms and spaces, to specified condition for each material, with a neat transition to adjacent finishes. 1.04 CUTTING AND PATCHING A. Employ skilled and experienced installer to perform cutting and patching. B. Submit written request in advance of cutting or altering elements which affects: 1. Structural integrity of element. 2. Integrity of weather-exposed or moisture-resistant elements. 3. Efficiency, maintenance, or safety of element. 4. Visual qualities of sight-exposed elements. 5. Work of Owner or separate contractor. C. Execute cutting,fitting, and patching to complete work, and to: 1. Fit the several parts together, to integrate with other work. 2. Uncover work to install or correct ill-timed work. 3. Remove and replace defective and non-conforming work. CO-ORDINATION AND MEETINGS 01039-2 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts SECTION 01039-CO-ORDINATION AND MEETINGS PARTI GENERAL 1.01 SECTION INCLUDES A. Co-ordination. B. Field engineering. C. Alteration project procedures. D. Cutting and patching. E. Pre-construction conference. F. Site mobilization conference. G. Progress meetings. 1.02 CO-ORDINATION A. Co-ordinate scheduling, submittals, and work of the various Sections of specifications to assure efficient and orderly sequence of installation of interdependent construction elements. B. Verify that utility requirement characteristics of operating equipment are compatible with building utilities. Co-ordinate work of various Sections having interdependent responsibilities for installing, connecting to, and placing in service, such equipment. C. Co-ordinate space requirements and installation of mechanical and electrical work which are indicated diagrammatically on Drawings. Follow routing shown for pipes, ducts, and conduit, as closely as practicable; place runs parallel with line of building. Utilize spaces efficiently to maximize accessibility for other installations, for maintenance, and for repairs. D. Co-ordinate completion and clean up of work of separate Sections in preparation for Substantial Completion. E. Co-ordinate access to site for correction of defective work and work not in accordance with Contract Documents, to minimize disruption of Owner's activities. CO-ORDINATION AND MEETINGS 01039- 1 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts B. All broken or waste material, rags, packing, etc., resulting from his work shall be removed by the Contractor. 1.14 OPERATING INSTRUCTIONS A. Prior to final acceptance, the Contractor shall furnish three (3) sets of complete instructions for the repair, maintenance, and operation of all systems installed under his Subcontract. These instructions shall be typed or printed, and each set bound separately with durable covers. B. The Contractor shall instruct and fully demonstrate to such person or persons as the Engineer and/or Owner may designate, regarding the care and use of all systems and all apparatus pertaining thereto. The contractor shall provide a videotape of the operating instructions for use by the Owner. 1.15 GUARANTEE A. The Contractor shall guarantee the satisfactory operation of his work in all parts for a period of one (1) year after date of substantial completion, and shall agree to promptly repair or replace any items of his work which are found to be defective during this period. B. The Contractor shall pay for repair of damage to the buildings or grounds caused by defects in his work and for repair to plaster, wood, and other materials or equipment caused by replacement or repairs to the entire satisfaction of the Engineer and Owner. C. Any part of the work installed under this Contract requiring excessive maintenance shall be considered as being defective. 1.16 RECORD DRAWINGS A. Provide one (1) set of Mylar black line re-producible of the Drawings with all changes recorded thereon. A complete set of record drawings shall be provided in electronic media format compatible with AutoCAD END OF SECTION 01000 GENERAL REQUIREMENTS 01000-6 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts A. Existing active services (water, gas, sewer, data, energy management, electric) when encountered shall be protected against damage. Do not prevent or disturb operation of active services which are to remain. If active services are encountered which require relocation, make request to authorities with jurisdiction and the Owner for determination of procedures. Where existing services are to be abandoned, they shall be terminated in conformance with requirements of the utility or municipality having jurisdiction and with applicable code requirements. 1.10 SITE INSPECTION A. Bidders should inspect the site to become familiar with conditions of the site which will affect the work. Bidders should verify points of connection with utilities, routing of outside piping to required clearances from any existing structures or other obstacles. B. Extra payment will not be allowed for changes in the work required because of the successful bidder's failure to make this inspection. 1.11 PLANS AND SPECIFICATIONS A. The Plans and Specifications are complementary and anything called for, or reasonably implied, in the Plans and not in the Specifications, or vice versa, shall be considered as called for or reasonably implied in both. B. The Contractor shall assume all responsibility in scaling measurements from the Drawings. C. Because of the small scale of the Drawings, it is not possible to indicate all offsets, fittings and accessories that may be required. The Contractor shall carefully investi- gate the structural and finish conditions affecting all his work and shall arrange such work accordingly, furnishing such fittings, traps, offsets, valves, and accessories as may be required to meet such conditions, at no additional cost. 1.12 PRODUCT HANDLING A. The Contractor shall provide for the delivery of all his materials and fixtures to the building site when required, so as to carry on his work efficiently and to avoid delaying his work and that of other trades. 1.13 ENVIRONMENTAL CONDITIONS A. All necessary tools machinery, scaffolding, and transportation for completion of his Contract shall be provided by the Contractor. GENERAL REQUIREMENTS 01000-6 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 1.07 SUBMITTALS A. Before ordering materials shipped to the job, the Contractor shall submit to the Engineer six (6) sets of catalogue cuts, manufacturers' data sheets, or Shop Drawings, giving all details, dimensions, capacities, etc. of all materials to be furnished on the project. One (1) set shall be forwarded to the Austen Riggs Facility for review. B. The Contractor shall check the Shop Drawings thoroughly for compliance with the Plans and Specifications before submitting them to the Engineer for review, making any and all changes which may be required. C. The review of Shop Drawings by the Engineer shall not relieve the Contractor from any obligation to perform the work strictly in accordance with the Contract Drawings and Specifications. The responsibility for errors in Shop Drawings shall remain with the Contractor. D. In the event that materials are being delivered to or installed on the job for which Shop Drawings or samples have not been approved and/or which are not in accordance with the Specifications, the Contractor will be required to remove such materials and substitute approved materials at his own expense and as directed by the Architect. 1.08 PERMITS,FEES AND INSPECTIONS A. The Contractor shall secure all permits and pay all fees required for his work. He shall be required to secure all other permits and pay all other fees and charges incidental to the proper carrying out of the Contract. He is to assume all responsibility regarding the observance of the rules and regulations so far as they relate to his part of the work. B. The Contractor shall arrange and pay for all required inspections of his work. 1.09 ACTIVE SERVICES GENERAL REQUIREMENTS 01000-6 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts D. The Contractor shall co-operate to the fullest extent with all other trades in order to expedite the progress of the work. He shall furnish all information pertaining to his materials as to sizes, locations, and means of support, to all other trades requiring such information. E. The arrangement of all ductwork, piping, conduit, wire and cable indicated on the Drawings is diagrammatic only, and indicates the minimum requirements of this work. Conditions at the building shall determine the actual arrangement of runs, bends, offsets, etc. The Contractor shall lay out all his work at the site and be responsible for the accuracy thereof. Conditions at the building shall be the determining factor for all measurements. F. All work shall be laid out and installed so as to require the least amount of cutting and patching. Drilling of all holes required for the installation of pipes, conduit, and cable runs shall be performed by the Contractor installing such items. G. The Contractor shall be responsible for the proper protection of his work and materials from injury or loss at the hands of others and shall make good such loss or injury at his own expense. All pipes left open during the progress of the work shall be capped or plugged at all times. All instruments and operating apparatus shall be protected by suitable means. H. The Contractor shall be responsible for all equipment and materials installed under this Section until the final acceptance of the project by the Owner. 1.05 QUALITY ASSURANCE A. Equality of materials or articles other than those named or described in this Section will be determined in accordance with the provisions of the Contract. B. The Contractor shall agree to accept as final the results of tests secured by a qualified testing laboratory engaged by the Owner. 1.06 PRODUCTS A. With the exception of items specifically noted otherwise, all materials shall be U.S. made, new, full weight, and first class in every respect, without defects, and designed to function properly in that portion of the work for which they are intended, and with the same brand of manufacturer for each class or category of material or equipment. Electrical materials and equipment of types for which there are Underwriters Laboratories standard requirements, listings, or labels shall conform to their requirements and be so labeled. GENERAL REQUIREMENTS 01000-6 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts 12. Cutting , patching and painting. B. Scheduling of all work shall be coordinated with the Smith College Facilities. This building will remain in use during the entire operation and scheduling of all work must be carefully coordinated with the staff. 1.03 CODES, ORDINANCES AND INSPECTIONS A. All materials and the installation thereof shall conform to the requirements of the Massachusetts State Building Code, Electrical Code, Fuel Gas and Plumbing Code and local laws, rules, regulations, and codes pertaining thereto. Where provisions of the Contract Documents conflict with any codes, rules or regulations, the latter shall govern. Where the Contract requirements are in excess of applicable codes, rules or regulations, the Contract provisions shall govern unless the Engineer rules otherwise. B. The Contractor shall comply with the Local Code Enforcement Officials' instruc- tions at no additional cost to the Owner. 1.04 INSTALLATION REQUIREMENTS A. The Contractor shall employ only competent and experienced workmen at a regular schedule in harmony with the other tradesmen on the job. He shall also exercise care and supervision of his employees in regard to proper and expeditious laying out of his work. B. The Contractor shall have a Foreman or Superintendent assigned to the Project who shall be authorized to make decisions and receive instructions exactly as if the Contractor himself were present. The Foreman or Superintendent shall not be removed or replaced without the express approval of the Engineer after construction work begins. C. The Contractor shall be held responsible for any injuries or damage done to the building premises or adjoining property or to other Contractors' work resulting from the execution of his part of the work in any manner whatsoever; and in case of dispute arising as to the extent or share of responsibility incurred by the Contractor, it is agreed between the Owner and the Contractor that such liability and extent of damage shall be finally determined by the Engineer whose decision shall be final and binding on both parties to the Contract for the work in question. GENERAL REQUIREMENTS 01000-6 HVAC System Renovations Presidents House Smith College Northampton, Massachusetts SECTION 01000-GENERAL REQUIREMENTS PART 1 - GENERAL 1.01 INTENT A. The Contractor shall furnish all labor, materials, appliances and equipment necessary for installation of new HVAC and Electrical systems in the Presidents House, in accordance with the Specifications and applicable Drawings and subject to the terms and conditions of the Contract. 1.02 SCOPE OF WORK A. Furnish all labor, materials, plant, equipment and services necessary for and reasonably incidental to the complete installation of all work specified herein and/or indicated on the Drawings, including,but not limited to, the following: 1. All cutting and patching of wall, ceilings and floors as required to install the hew heating system piping , equipment and controls. 2. Modifications to the existing wood radiator exclosures. 3. New two-pipe hot water heating system . 4. Revisions to existing power wiring. 5. New DDC control system. 6. Demolition, removal from site and legal disposal of all existing systems and equipment made obsolete by new construction. The Owner does not wish to retain any salvaged materials. 7. All existing systems and equipment which are to remain in operation and which interfere with new construction shall be relocated and reconnected as required. 8. Guarantee. 9. Instructions. 10. Record Drawings. 11. Fire Safing GENERAL REQUIREMENTS 01000-6 Invitation to Bid HVAC SYSTEM RENOVATIONS THE PRESIDENTS HOUSE SMITH COLLEGE Northampton, Massachusetts You are invited to bid on a General Construction Project entitled: HVAC System Renovation, Presidents House, located at Smith College in Northampton, Massachusetts. The documents have been prepared by: TJ Conway Inc. The project consists of replacing the existing steam heating systems, with a new two pipe hot water system. This work will require minor cutting and patching as well as minor electrical work and a new DDC temperature control system. Proposals will be receive from a pre-approved list of general contractors. Unsolicited proposals of individuals, partnerships, companies or corporations will not be considered. The project will commence May 30, 2014, and be Substantially Completed by August 15, 2014. Copies of bidding documents will be distributed by Smith College. on Monday, May 12, 2014 Proposals shall be received at the office of Smith College., Wednesday, May 28, 2014, at 2:00 p.m. The Owner will open proposals in private. Bidders may not be present at the time of opening of proposals. The Owner reserves the right to reject any or all bids of the General Bidders and to waive any informality in the bids received and to accept the bid which in its judgment best serves the interests of the Owner. By order of The Trustees of Smith College PAGE 1 of 1 HVAC SYSTEM RENOVATIONS THE PRESIDENTS HOUSE SMITH COLLEGE Northampton, Massachusetts G. The undersigned agrees that if he is selected as General Contractor, he will within five days, Saturdays, Sundays, and legal holidays excluded, after presentation thereof by the Owner, execute a Contract in accordance with the terms of the general bid. H. The undersigned hereby certifies that he/she is able to furnish labor that can work in harmony with all other elements of labor employed or to be employed on the work. I. The undersigned further certifies under the penalties of perjury that the said undersigned is not presently debarred from doing public construction work in the Commonwealth under the provisions of Section 29F of Chapter 29, or any other applicable debarment provisions of any other Chapter of the General Laws or rules or regulations promulgated thereunder. Date: (Name of General Bidder) By: (Business address) (City, State, and Zip Code) (Business Phone) BID FORM PAGE 2 of 2 HVAC SYSTEM RENOVATIONS THE PRESIDENTS HOUSE SMITH COLLEGE Northampton, Massachusetts FORM FOR GENERAL BID BIDDER: TO: The Awarding Authority—Trustees of Smith College 126 West St. Northampton, MA 01060 A. The undersigned proposes to furnish all labor and materials required for installation of the New HVAC system in the Presidents House, Smith College, Northampton, Massachusetts, in accordance with the accompanying Drawings and Specifications prepared by TJ Conway Inc., 95 Progress Ave., Springfield, MA 01104, for the contract price specified below, subject to additions and deductions according to the terms of the Specifications. B. This bid includes addenda numbered C. The proposed contract price is Dollars ($ ). D. The additional cost for work of Alternate Bid No. 1 $ E. The undersigned certifies that, if awarded the Contract for this project, the following Subcontractors shall be used: SECTION TRADE SUBCONTRACTOR General Construction Electrical F. The Contractor shall conduct the required work of this Contract with regard to the following dates: 1. Commence work in Presidents House no later than Friday, May 30, 2014.. 2. Complete the required work no later than Thursday, August 14, 2014. F. In submitting this bid, it is understood that the Owner reserves the right to reject any or all bids of the general bidders and to waive any informalities in bidding, if it be in the Owner's interest to do so. The Owner also reserves the right to reject any or all Contractors. It is also agreed that this bid may not be withdrawn within thirty (3) days of the receipt of bids, Saturdays, Sundays, and legal holidays excluded. BID FORM PAGE I of 2 HVAC SYSTEM RENOVATIONS PRESIDENTS HOUSE SMITH COLLEGE Northampton, Massachusetts TABLE OF CONTENTS TITLE Title Sheet Table of Contents BIDDING REQUIREMENTS Invitation to Bid Instructions to Bidders SPECIFICATIONS DIVISION 1 -GENERAL REQUIREMENTS Section 01000- Summary of the Work Section 01039- Coordination and Meetings Section 01300- Submittals Section 01400- Quality Control Section 01500-Construction Facilities and Temporary Controls Section 01600-Material and Equipment Section 01700- Contract Closeout Section 01750- Cutting and Patching DIVISION 7 -FIRESTOPPING Section 07840-Firestopping DIVISION 15 - MECHANICAL WORK Section 15600-HVAC DIVISION 16 -ELECTRICAL WORK Section 16100-Electrical TABLE OF CONTENTS TOC - 1 i SPECIFICATIONS FOR HVAC SYSTEM RENOVATIONS THE PRESIDENTS HOUSE SMITH COLLEGE NORTHAMPTON, MASSACHUSETTS BID SET PREPARED BY TJ CONWAY INC CONTRACTORS and ENGINEERS 95 PROGRESS AVENUE SPRINGFIELD, MASSACHUSETTS 01104 413-732-5131 FAX 413-731-0786 JOB NO. 2014-66 May 15, 2014 SET NO.