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25A-185 (17) ROW 2 . An exterior security lighting system shall be installed. with 100W high pressure sodium wallpacks above all egress doors or 100 ' -0" on center for the building perimeter system. + + END OF SPECIFICATION + + FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-12 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION 2 . Submit calculations and layout drawing based on the space ambient temperature, floor insulation, and slab construction. The design criteria shall be a minimum temperature of 80 degrees F. or six watts per square foot . 3 . The cable shall be installed in conduits on spacing determined by an application-specific, steady state, finite difference thermal analysis of the floor to be warmed. 4 . The system shall utilize a self regulating heating cable and shall be the RaySol 1 or Raysol 2 cable or equal . Constant wattage cable shall not be an acceptable cable. 5. The cable shall be installed, tested, and accepted in the presence of a manufacturer' s authorized representative to insure proper performance. The owner shall receive three (3) Operations and Maintenance manuals after the system is accepted and turned over. N. EXTERIOR/SITE LIGHTING 1. The parking areas and entrance walkways shall be illuminated using pole mounted high pressure sodium lights on top of 30 ' -0" poles. The lighting criteria for this site lighting shall be average minimum maintained illumination level of 0 . 5 footcandles. The poles shall be round tapered steel poles . The pole bases shall be constructed of 3000PSI concrete with #3 re-bar inside the pole bases. The bases shall be installed with 60" of concrete base below the grade. The base shall be extend 30" above grade in auto parking areas and 60" above grade in truck parking areas. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-11 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION freezer panel . The 1/2" air space around the conduit shall be filled with urethane foam, and all conduit bodies shall be filled with duct seal following a successful system test for all air units, subfloor heating conduits, etc. Butt joints or cracks shall then be sealed by caulking with a compatible nonhardening sealant . This is applicable everywhere there is penetration between an unconditioned space and a cooler or freezer space or if there is a design temperature difference of 20°F between adjacent spaces. All penetrations in freezer walls shall conform. No conduit shall penetrate the roof above in a cooler or freezer space . L. FIRE ALARM SYSTEM A class A supervised non-coded multizonefire alarm system shall be installed. The system shall include manual pull stations, waterflow detection devices, post indicator valve tamper switches, combination horn/light units, main control panel, and an annunciator panel. The system shall have provisions to report an alarm condition at a remote location through an automated dialer. The system shall include battery capacity to operate for a period of 24 hours. The system shall be manufactured by Edwards or Simplex and shall be in full compliance with the American with Disabilities Act (ADA) . M. ELECTRIC UNDERFLOOR HEATING SYSTEM 1. Design, provide and install an underfloor heating system as manufactured by Raychem Raysol underfloor warming system. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-10 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION . I . TELEPHONE OUTLETS 1. The electrical contractor shall provide and install outlet boxes for telephone as requested by the owner. Provide 3/4" conduit with pullcord for outlets to main telephone backboard. J. FIELD COORDINATION 1. The electrical contractor shall be responsible for coordinating all aspects of the project in the field. The engineer shall be notified of any discrepancy between installed equipment and designed equipment prior to installation of electrical devices . The electrical contractor shall be responsible for all the costs to remove or modify electrical devices which are inadequate but installed without this field coordination. 2 . Particular field coordination attention should be used for the Mechanical, Plumbing, Fire Protection and Refrigeration systems and equipment shop drawings for these systems should be obtained and reviewed by the electrical contractor prior to installation of the electrical devices. K. COOLER/FREEZER PENETRATIONS 1. Freezer wall and/or roof penetrations shall not be sleeved. The electrical Contractor shall drill his access hole 1" larger that the conduits outside diameter through the foam insulated panels. A conduit body shall be installed to the warm side of this panel. The conduit through the panel wall shall not be PVC. Polystyrene insulation is to extend 30" to the warm side completely covering the conduit body and 6" to cold side of the FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-9 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION 2 . Fusible Disconnect switch shall disconnect all underground conductors and shall be supplied with the proper sized fuse clips and fuses. Fuse size: over frame size shall be noted on the drawings. Fuses shall be current limiting low peak dual element Type K-5 fuses. 3 . Disconnect switches shall be Square D, General Electric, or Siemens. All disconnect switches shall be identified in accordance with the " Identification" section of these specifications and Article 110-22 of the National Electrical Code. H. WIRING DEVICES 1. Receptacles and wall switches shall be of the type and size indicated on the drawings . Equal quality devices manufactured by Bryant, Hubbell or P&S may be used. a. All switches shall be 20 amp 120/277 volt specification grade with gray handles unless otherwise noted. Number of poles shall be as indicated on drawings. b. Duplex outlets shall be 20 amps 125 volt A.C. 3-wire specification grade straight blade with gray face unless otherwise noted on the drawings . C. GFCI type duplex outlets shall be 20 amp, 125 volt A.C. 3-wire specification grade straight blade with gray face and red colored "push to test" and "reset" buttons . 2 . Device plates shall be a brushed stainless steel finish. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-8 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION 5 . Typewritten directories shall be provided by the Contractor for all panelboards . 6 . The existing switchboards are manufactured by General Electric and the feeder breakers will as manufactured by General Electric and match the existing breakers in type, AIC rating, and other characteristics. F. LIGHTING FIXTURES 1. Light fixtures shall be submitted along with calculations to the engineer for approval . 2 . Ballasts provided with fixtures shall be ETL- CBM approved, high power factor, with U.L. label . All ballasts for rapid start lamps shall be premium class P. Ballasts shall be for the voltage of the circuit to which connected. Ballasts shall be provided for all fluorescent and high intensity discharge lamps . Each ballast shall be protected by an internal fast blowing fuse. Contractor to provide proper fuses . 3 . Lamps shall be provided for all fixtures . G. DISCONNECT SWITCHES 1. Non-fused disconnect switches shall be provided for all motors located out of sight of motor controller and where specifically indicated on the drawings. Disconnect switches shall disconnect all ungrounded conductors. When exposed to weather, enclosure shall be NEMA 3R; otherwise, enclosure shall be a NEMA 1 . Switches shall be installed to be fully accessible in accordance with Article 110-16 of the National Electrical Code. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-7 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION conductors in panelboards, safety switches, or motor control enclosures . Splices in conductors No. 10 AWG or smaller shall be made with Skotchlok insulated spring connectors, Ideal wrap-cap insulating caps . Splices in conductors No. 8 AWG and larger shall be made with split bolt connectors taped with No. 88 plastic electrical tape unless splices are specifically indicated to be made with crimping sleeve applied to conductors with hydraulically operated crimping tool . D. JUNCTION BOXES All junction boxes shall be constructed of code gauge galvanized sheet steel and comply with Article #70 of the National Electrical Code, for the number, size and position of conduits entering the box, size of box and maximum number of conductors in a box. E. PANELBOARDS 1. Shall be as specified on the drawings. 2 . Shall be bolt-in circuit breaker type with a rated main breaker or rated main lugs only as noted on drawings. All shall have U.L. approved interrupting capacity as indicated on the drawings. All multiple breakers shall be common trip type only. Ground fault circuit interrupter and type HACR breakers shall be provided where specifically indicated. 3 . Side and gutters shall have minimum code clearances. Depth shall be 5-3/4" minimum. 4 . Approved manufacturers are: Square D, General Electric, and Siemens . FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-6 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION 2 . All branch circuits shall be minimum of #12 AWG solid copper except for motor leads, which shall be a minimum #12 AWG stranded copper, unless otherwise noted on drawings. 3 . All branch circuit feeder conductors, No. 8 AWG and smaller, shall be color coded as follows : Phase A - black; Phase B - red; Neutral - white; Ground - green. 4 . All branch conduit conductors shall be connected, as indicated on the drawings . Common neutrals and ground wires may be pulled in conduits where only opposite phase conductors are run. All conduits shall have a ground wire pulled and shall comply with Article #250 of the National Electric Code. 5. All feeder and branch circuit conductors No. 6 AWG and :larger shall be phase identified in each accessible enclosure by one inch wide plastic tape attached to conductors in a readily visible location. Tape colors shall match color code requirements specified herein. 6 . Connections between fixture junction box and fixture shall be made with No. 16 AWG silicone rubber insulated stranded fixture wire, Type SFF-2 (150°C) or No. 16 AWG thermoplastic, nylon jacketed stranded fixture wire, Type THHN (90°C) . Color code as specified herein shall not be required for fixture wire; however, neutral and ground conductors shall be identified distinctly from phase conductors as per the above specifications. 7. Splices in conductors shall be made only within junction boxes, wiring troughs and other enclosures as permitted by the National Electrical Code, 1993 Edition. Do not splice FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-5 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION the National Electrical Code or be Intermediate Metal Conduit (IMC) and shall be ferrous galvanized conduit and shall comply with Article #345 of the National Electrical Code or be rigid steel conduit and shall be ferrous galvanized conduit and shall comply with Article #346 of the National Electrical Code. EMT shall not be allowed below 10 ' -0" above finished floor in the warehouse areas or cooler freezer. Rigid galvanized steel shall be used in these cases. 2 . Flexible metal conduit shall be used from junction boxes to corresponding recessed lighting fixtures and shall comply with Article #350 of the National Electrical Code. 3 . Liquid tight flexible metal conduit shall be used for outdoor exposed connections to ground or roof mounted equipment and comply with Article #351 of the National Electrical Code. 4 . Rigid nonmetallic conduit shall be PVC Schedule 40 and shall comply with Article #347 of the National Electric Code. 5. All fittings shall be compression type fittings. Set screw fittings shall not be allowed in any area. C. CONDUCTORS 1. All conductors shall have 600 volt type THHN/THWN installation except where noted on drawings. Conductors installed where fixtures are used as raceways shall be 90°C Type THHN or XHHN. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-4 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION 1. Panelboard shop drawings and circuit directories reflecting all field changes . 2 . Data sheets indicating electrical characteristics of all devices and equipment . VIII . ELECTRICAL SERVICE A. Electrical service shall be as indicated on the drawings . Service shall originate as shown on the drawings. IX. GUARANTEE Work shall be guaranteed for a one (1) year period. X. SPECIFICATIONS A. GROUNDING 1. Shall comply with article #250 of the National Electrical Code and all state and local codes and requirements of the utility company providing services and shall be provided as per these specifications and the drawings . 2 . The building electrical system shall be grounded, supplemented with equipment grounding systems. All non-current carrying parts of the electrical system, i.e. raceways, equipment enclosures, frames, junction and outlet boxes, and other conductive items in close proximity with electrical circuits, shall be grounded to provide a low impedance path for potential ground faults. B. RACEWAYS 1 . All raceways shall be Electrical Metallic Tubing (EMT) and shall be ferrous galvanized conduit and shall comply with Article #348 of " FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-3 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION IV. SHOP DRAWINGS Six sets shall be submitted by the contractor for panelboards, lighting fixtures, disconnect switches, circuit breakers, timers, photocells, lighting calculations and layout, power calculations and layout, fire alarm system components and layout, underfloor heating system components and layout, and any other calculations pertinent to the project design and installation. V. SUBSTITUTIONS All cost incurred by the acceptance of substitutions shall be borne by the Contractor. Proof of equality for all substitutions shall be by the Contractor. VI . U.L. APPROVAL All electrical items covered by this specification shall be U.L. labeled and listed for their specific use. VII . TEST A. Upon completion of the work, a test of the individual systems including all feeders, service, branches, outlets, lighting, motors apparatus and appliances, to assure operation is in compliance with these specifications and the drawings . B. Contractor shall provide all instruments, labor and materials for any essential intermediate and final tests to provide compliance with these specifications. C. At the time of the final inspection, the Contractor shall provide three (3) sets of complete data on electrical equipment used in the project. This data shall be in bound form and shall included, but not be limited to, the following items : FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-2 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION ELECTRICAL OUTLINE SPECIFICATIONS I . SCOPE To install all electrical work covered by the below specifications and contract documents Provide all material, labor, transportation, tools, supervision, etc. , necessary to complete the total electrical job. All items not specifically mentioned herein which are obviously necessary to make a complete working installation, shall be provided by the contractor, including any necessary field engineering and\or detail drawings required. Drawings shall be submitted for approval as provided for in "Shop Drawings" . II . CODES AND FEES All work shall be done in accordance with the requirements of the National Electrical Code, N.F. P.A. #70, 1993 Edition, National Electrical Safety Code, ANSI C-2 1990 Edition and all local and state codes and regulations. The contractor shall obtain and pay for all permits and inspections required by the building and safety codes, and ordinances, and the rules and regulations of any legal body having jurisdiction. The contractor shall provide any documents required for permitting including the seal and signature of a registered professional engineer. III . WORKMANSHIP All work shall be neatly, orderly, and securely installed with conduits, panels, boxes, switches, etc. , perpendicular and/or parallel with the principal structural members, and shall be left in proper working order. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-1 PROJECT NO. CC-94186 ELECTRICAL OUTLINE SPECIFICATION Oki 5. Pipe and Conduit Penetrations A. All NON-INSULATED PIPE and conduit which penetrates an INSULATED WALL shall be insulated with a MINIMUM of 2" thick pipe insulation. Insulation shall project a minimum of 30" on the warm side and 6" on the cold side of the wall. Insulation shall be capped and vapor sealed on both ends to the pipe . J. INSULATION: GENERAL 1. Insulation and covering shall be installed in accordance with manufacturer' s written recommendations. Contractor and manufacturer shall be responsible for complete system of insulation which will not frost, sweat, drip or mold. K. FINALE 1. Upon completion of his work, the Refrigeration Contractor shall remove all materials, equipment and debris incidental to this contract and shall leave the premises in a clean finished condition. + + END OF SPECIFICATION + + FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-10 PROJECT NO. CC-94186 REFRIGERATION OUTLINE SPECIFICATION 1. Insulation on pipe and vessels shall be flexible elastomeric expanded closed cell type such as "Armaflex" made by Armstrong. Thickness of applied material shall be a minimum of 3/4" on suction lines and 5/8" on sub-cooled liquid lines. 2 . Items to be insulated: a. Suction lines. b. Sub-cooled liquid supply lines. C. Suction accumulators d. Condensate drain lines in areas below 36 deg. 3 . FINISH: All inside pipe insulation shall be finished with two coats of white Armaflex Finish. Finish shall be brushed on at a coverage of 200-250 sq. ft . per gallon for each coat. The first coat shall dry a minimum of 2 hours before application of the second coat . 4 . Insulation Protection Saddles A. Insulation protection saddles shall be provided and installed by the Contractor at all pipe hangers and supports for insulated lines . B. The schedule for the saddles shall be as follows : INSULATION O.D. SADDLE GAUGE SADDLE LENGTH 1-1/2" and smaller 18 12" 2" to 5" 18 16" O FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-9 PROJECT NO. CC-94186 REFRIGERATION OUTLINE SPECIFICATION e. All electric heat tracing system components shall be manufactured by Raychem and shall be installed according to manufacturer recommendations . Heating cable shall be 3BTV1-CT. Power connection kits shall be PMKG-JLP. Splicing kits shall be PMKG-LS. Tee splicing kits shall be PMKG-LT. End seal kits shall be PMKG- LE. G. PIPE HANGERS AND SUPPORTS 1. Contractor shall furnish and install all pipe hangers and supports for all piping installed by the contractor. H. Field Control Wiring 1. The refrigeration field control wiring shall *Ohl be installed in accordance with the NEC and Electrical Outline Specifications. 2 . All wiring throughout the facility shall be run in electrical metallic tubing (EMT) , rigid (RGC) , intermediate (IMC) conduit . 3 . All field wire shall be stranded copper No. 14 AWG Type "THHN" or "XHHW" . 4 . All wires shall be numbered. Number labels shall be provided at all junction boxes, termination points, etc. 5 . All shielded conductor cable shall be as manufactured by Belden, or approved equal . I . Insulation Material Aw FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-8 PROJECT NO. CC-94186 REFRIGERATION OUTLINE SPECIFICATION piping flanges . Any piping mis-alignment evidenced by bound bolts shall be corrected at NO ADDITIONAL COST to the owner. C. All materials used in the system shall be suitable for R22 service, comply with the latest ANSI/ASME B31 . 5 Code for Pressure Piping and meet system pressure- temperature requirements. Refrigeration piping design shall include stress calculations performed in accordance with the latest ANSI/ASME B31 . 5 Code for Pressure Piping. d. Piping and fittings shall be refrigerant grade copper. 3 . Condensate drain piping: a. The Contractor shall furnish and install all condensate drain piping from air units, and as required to complete the system. b. All condensate drains must be pitched 1/4" per foot, and must be provided with plugged tees for cleanout at every change of direction. C . Provide wet traps where required. d. Drains and traps shall be insulated and heated, either continuously or intermittently and where ambient conditions, both interior and exterior, necessitate. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-7 PROJECT NO. CC-94186 REFRIGERATION OUTLINE SPECIFICATION ►, shall also replace all refrigerant lost due to leaks caused by his work during the first 30 days of the warranty period. The Refrigeration Contractor shall be responsible for determining the exact charge of R22 required. 2 . Oil . The Refrigeration Contractor shall furnish and install complete initial charges of compressor lubricating oil . Compressor lubricating oil shall be as supplied by the compressor package manufacturer or approved equal . E. Equipment Supports Secondary supports for all air units, heat exchangers, etc. shall be installed per the equipment manufacturer' s recommendations. Supports shall be installed so as to provide a firm, rigid support for all equipment mounted thereon. F. Piping Systems 1. All work shall conform to the requirements of the latest ANSI B31 . 5 code for pressure piping. 2 . Refrigerant and oil piping: a. Refrigerant and oil piping shall be installed complete with all valves, fittings and hangers as shown on the drawings. b. No foreign matter shall enter the system and no strains shall be imposed on system equipment by piping connections . A representative of the Engineer shall witness the final leveling of all equipment and the proper alignment of all FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-6 PROJECT NO. CC-94186 REFRIGERATION OUTLINE SPECIFICATION C. Refrigerant Controls Refrigerant controls and accessories shall be designed for Refrigerant-22 service. 1. Solenoid valves shall be of the pilot or direct operated, normally closed type with a 120/1/60 VAC watertight coil . Solenoid valves shall be preceded by a close coupled 60 mesh strainer. 2 . Thermostatic expansion valves shall be installed where required. Valves shall have 1/4" FPT external equalizer and capillary tube of sufficient length. Thermostatic expansion valves shall be Sporlan or approved equal . 3 . Gauges shall be installed where required for proper operation of the system. Ranges shall be suitable for the intended service. All gauges in refrigerant lines shall have appropriate temperature-pressure scales . Gauges shall be located with due regard for ease of reading and non-interference with working space and fluid flow measurement devices . Gauges shall be Ashcroft approved equal . D. Fluid Charges 1 . Refrigerant : The Refrigeration Contractor shall furnish and install a complete charge of R22 refrigerant for the system. The Refrigeration Contractor FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-5 PROJECT NO. CC-94186 REFRIGERATION OUTLINE SPECIFICATION AW VIII .SPECIFICATIONS A. Air Units The air unit shall be R-22 Krack industrial DT/DTX type unit coolers or approved equal . Units shall have copper tubes with aluminum fins with multi propeller fans. TENV fan motors shall be factory wired to a common junction box. B. Air Cooled Condensing Units Air cooled condensing shall be vertical air discharge design. Units shall be Krack Pak condensing systems or approved equal . Condenser fans shall be direct drive by weather resistant 1140 RPM motors . the unit housing shall be mill galvanized with service panels for compressor and controls. The condensing coil shall be copper tubes with aluminum fins . The control panel shall be weather resistant with all compressor and evaporator controls mounted inside. The unit shall be U.L. listed. Each condensing unit shall be equipped with the following features : 1. Low ambient control down to 0 deg. operation. The receiver shall be insulated and sized to hold the required amount of refrigerant for low ambient operation. Service valves shall be provided on liquid inlet and outlet lines. 2 . Liquid-suction heat exchanger. Exchanger shall be mounted at the bottom of the vertical rise in the liquid line. 3 . Serviceable liquid line drier and sight glass. 4 . Liquid lime solenoid valve. 5. Suction accumulator. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-4 PROJECT NO. CC-94186 REFRIGERATION OUTLINE SPECIFICATION pressure. Leak testing shall be performed with an electronic leak detector. If any leaks are found, isolate the defective area, discharge the gas and repair the leaks and then repeat the test . When testing has been completed release all pressure. All system components not rated at pressures of 300 PSI shall be removed and replaced after the . system' s pressure test . B. Evacuation and Vacuum Dehydration 1. After testing and before charging, the refrigeration system shall be evacuated to remove air and moisture . System shall be evacuated down to minimum of 10, 000 microns Hg absolute, (29 . 53" Hg vacuum) . Break vacuum with refrigerant vapor and raise to 20 PSIG as a holding charge until ready to charge system. C. Start-Up of Systems 1. After testing and evacuating and after pipe insulation is complete, the systems shall be charged and started. The Contractor shall operate the refrigerant system until the rooms are down to design conditions and held at design conditions for a minimum of seven days. The defrost system shall be operable during this period. During this period, the Contractor shall calibrate and adjust all operating and safety controls. VII , GUARANTEE Work shall be guaranteed for a one (1) year period. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-3 PROJECT NO. CC-94186 REFRIGERATION OUTLINE SPECIFICATION American Society of Mechanical Engineers (ASME B31 . 5) National Fire Protection Association (NFPA) Occupational Safety and Health Administration (OSHA) Freon Job III . SHOP DRAWINGS Six (6) copies of shop drawings covering all major equipment materials and layout shall be submitted to the Engineer for approval prior to delivery and installation of the equipment. All shop drawings for major equipment shall be submitted prior to fabrication. IV. SUBSTITUTIONS All cost incurred by the acceptance of substitutions shall be borne by the Contractor. Proof for all substitutions shall be by the Contractor. V. U.L. APPROVAL All electrical items covered by this specification shall be U.L. labeled and listed for their specific use . VI . TEST AND STARTUP A. Leak Testing 1. When all refrigeration connections have been completed the entire system must be tested for leaks. With all valves in the system open the system must be pressurized to 300 PSIG (if local codas require higher test pressures such codes must be complied with) . Sufficient refrigerant shall be charged into the system to raise the pressure to 35 PSIG and dry nitrogen added to obtain the desired test FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-2 PROJECT NO. CC-94186 REFRIGERATION OUTLINE SPECIFICATION REFRIGERATION OUTLINE SPECIFICATIONS I . SCOPE To install all refrigeration work covered by the below specifications and approved drawings . Provide all material, labor, transportation, tools, supervision, etc. , necessary to complete the total refrigeration job. All items not specifically mentioned herein which are obviously necessary to make a complete working installation, shall be provided by the contractor, including any necessary field engineering and\or detail drawings required. Drawings shall be submitted for approval as provided for in "Shop Drawings" . II . CODES AND FEES All workmanship and material shall conform to the applicable requirements of governing codes and ordinances. The design, manufacturing, testing and method of installing materials shall comply with the recommendations and requirements of all local and state codes and regulations. The contractor shall obtain and pay for all permits and inspections required by the building and safety codes, and ordinances, and the rules and regulations of any legal body having jurisdiction. The contractor shall provide any documents required for permit including the seal and signature of a registered professional engineer. American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE 15/ANSI B9 . 1) . National Electrical Code American Society for Testing and Material (ASTM) FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-1 PROJECT NO. CC-94186 REFRIGERATION OUTLINE SPECIFICATION F. Grilles Registers and Diffusers Supply diffusers and return registers shall be lay-in, steel construction, perforated face with an off white finish. Supplies and exhaust grilles in toilet shall be aluminum construction. Grilles registers and diffusers shall be Titus, xreuger and Metal Aire. G. Wall Louvers Exterior wall louvers shall be installed straight and plumb with caulk around the exterior frame. Frame and blades shall be 12 gauge extruded aluminum with baked enamel finish. Louver shall be 4" deep with blades set on 45' and maximum 5" on center. Unit shall be complete with 1/2" square mesh 16 gauge aluminum bird screen. Louvers shall be Airolite, Ruskin or louvers and dampers. H. Automatic Controls for HVAC AOW The contractor shall furnish and labor, materials, accessories, services and equipment necessary for a complete automatic control system. The system shall consist of all thermostats, transmitters, receivers, control panels and other equipment to start/stop and control room temperature for split system AC units, fans, infrared heaters and air rotation units. All wiring shall be run in conduit and shall comply with the requirements of Division 16 . + + END OF SPECIFICATION + + Oak FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-4 PROJECT NO. CC-94186 MECHANICAL OUTLINE SPECIFICATION „fir► Air rotation unit shall be complete with air inlet section, air moving section indirect or direct natural gas fired heating section, casing extension, air outlet section and all safety and operating controls pre-wired and mounted. The units shall be completely factory assembled, tests, burned controls pre-wired and wired for complete automatic operation. The units shall be suitable for single source power and fuel connections. Air rotation units shall be Johnson Rotation, Rapid Engineering or Absolute Aire. C. Fans Propeller exhaust and supply fans shall be complete with motor, OSHA guards and motorized dampers. Propeller shall be set in a deep spun venturi orifice and be statistically and dynamically balanced. Toilets exhaust fans shall be ceiling mounted centrifugal fan complete with SSCC and wall cap. Fans shall be Greenheck, Cook or Penn. D. Split System AC Units Split system direct expansion air conditioning units shall be factory fabricated with gas fired furnace/blower unit and matching condenser/compressor unit. Units shall be constructed and rated in accordance with AIR 210. Split system ac units shall be Trane, Carrier or McQuay. E. Ductwork Ductwork shall be low velocity fabricated of galvanized steel, designed and constructed to conform to the recommendations of SMACNA HVAC Duct Construction Standards, Furnish and install all required flexible connections, splitter dampers, volume dampers, spin-in fittings, access doors, access panels and required fire stats or smoke detectors. All supply, return and outside air ducts shall be insulated with 20 thick duct wrap. 3/4#/cu. ft. with reinforced for faced vapor barrier with an average thermal conductivity of .25 BTU- in/sq.ft. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-3 PROJECT NO. CC-94186 MECHANICAL OUTLINE SPECIFICATION IV. Shop Drawings Shop Drawings, Catalogue specification data and capacity ratings for all equipment shall be submitted to the Engineer including ductwork construction drawings and details prior to purchase or installation of any work. V. Substitutions All cost incurred by the acceptance of substitutions shall be borne by the contractor. Proof for all substitutions shall be by the contractor. VI. Balancina and Adjusting Air Systems Balancing and adjusting of all air systems shall be performed by the HVAC subcontractor. The HVAC Subcontractor shall be responsible to provide any and all materials, services, labor etc. to facilitate smooth completion of the balancing work. Fans shall have adjustable drives. If the initial set of drives required changing, they shall be changes by the HVAC subcontractors part of the HVAC work. VII. Guarantee Work shall be guaranteed for a one (1) year period. Compressors furnished as a part of packaged or split system units shall be guaranteed for a five (5) year period. VIII.Eauipment A. Gas Fired Infrared Heaters Infrared heaters shall have an aluminized metal cabinet and shall be complete with venturi burner housing, perforated ceramic tile, gas valve, pre-wired junction box and balanced suspension points. The heat surface shall carry a minimum 2 year warranty against cracks and corrosion. Infrared heaters shall be American infra-red, Roberts- Gordon or Perfection Schwank. B. Air Rotation Units FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-2 PROJECT NO. CC-94186 MECHANICAL OUTLINE SPECIFICATION MECHANICAL OUTLINE SPECIFICATION I . Scope To install all mechanical work covered by this specification and contract documents. Provide all materials, labor, equipment and appurtenances to perform and leave in satisfactory operating condition all heating, ventilating and air conditioning work (HVAC) . All items not specifically mentioned herein which are obviously necessary to make a complete working installation, shall be provided by the contractor, including all necessary field engineering, detail drawings and coordination with other trades. Drawings shall be submitted for approval as provided for in %Shop Drawings. " II. Codes. Standards and Fees All work shall be conform to the requirements of the following: 1. National Fire Protection Association Standards. 2 . Occupational safety and Health Administration Standards. 3 . Massachusetts State Building Code. 4. Massachusetts State Mechanical Code. 5. Sheet Metal and Air Conditioning Contractors National Association. The contractor shall obtain and pay for all permits and inspections required by the building and safety codes, and the rules and regulations of legal bodies having jurisdiction. The contractor shall provide any documents required for permitting with the required seal and signature of a registered professional engineer. III. workmanship All work shall be neatly, orderly and securely installed with ducts, pipes and refrigerant lines perpendicular and/or parallel with the principal structural members and shall be in proper working order. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-1 PROJECT NO. CC-94186 MECHANICAL OUTLINE SPECIFICATION shall be provided with a shut-off valve on the roof at the unit . Underground piping, if required, shall be coated and wrapped to prevent corrosion and shall be provided with sacrificial anodes . Piping exposed shall be painted with a protective coating to prevent corrosion. XIII .STERILIZATION The contractor shall perform sterilization on all domestic cold and hot water piping, valves, fittings and devices . Contractor shall submit certification that sterilization has been completed. + + END OF SPECIFICATION + + FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-4 PROJECT NO. CC-94186 PLUMBING OUTLINE SPECIFICATION base of all stacks and as required by the local code. If required, a duplex sanitary lift station shall be provided with wet well and control panel. Unit shall be provided with high water alarm and check and gate valves on discharge of each pump. X. ROOF DRAINAGE SYSTEMS Interior collection piping from exterior gutters shall be sized based on local code requirements. A complete collection system shall be provided connecting to the exterior collection system. Emergency roof drains and waste piping shall be provided. The emergency system shall discharge on grade and shall be sized for the difference between a 5-minute / 100--year storm and the capacity of the normal roof drainage system. Insulation shall be provided for all interior above slab roof drainage lines including roof drain underbodies . XI . DOMESTIC WATER SYSTEMS A complete domestic water system for all fixtures and equipment requiring service shall be provided. The water service shall be extended from the existing building mechanical room pressure regulating station. The tap shall be made on the discharge side of the regulating station. Groups of two or more fixtures shall be provided with a shut-off valve. Water hammer arrestors shall be provided at groups of fixtures and at flush valves and shall be PDI approved. All piping shall be sized to provide 25 psig minimum residual pressure at all fixtures. All cold and hot water lines, except horizontal branch lines wholly concealed in chases, shall be insulated. XI]] . NATURAL GAS SYSTEM A complete gas distribution system shall be provided to all equipment requiring service. The gas service shall be extended from the existing building mechanical room. Tap the existing gas main in the mechanical room. All connections to equipment shall be provided with a shut-off valve, dirt leg and regulator (if required) . Roof top units AVW FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-3 PROJECT NO. CC-94186 PLUMBING OUTLINE SPECIFICATION V. TESTS All systems shall be tested upon completion of the work as required by the local and state codes. Contractor shall arrange and pay for all tests . VI . GUARANTEE All work including all equipment and materials shall be guaranteed for a one year period after acceptance by the owner. VII: . FIXTURES All plumbing fixtures shall commercial quality vitreous china with all chrome plated brass fittings . Fixtures shall be provided to comply with the requirements of the A.D.A. All fixtures shall be cleaned, adjusted and left in working order. Fixtures shall be protected during construction from damage by the use of guards and boxing. VIII .WATER HEATERS Water heaters shall be local electric storage type water heaters sized for the fixture load served. Heaters shall comply with ASHRAE Standard 90a. Heaters shall be provided with a brass drain valve, shut-off valve on the cold water, supply, unions on cold and hot connections and a temperature and pressure relief valve piped to discharge as required by code. Heaters mounted above the finished floor shall be provided with a drain pan with waste pipe to an acceptable drain point. Heaters shall have a three year warranty. Heaters shall have glass lined tanks. Heaters installed in pans shall be mounted on 1/2" high neoprene pads. IX. SANITARY WASTE AND VENT SYSTEMS A properly vented waste and vent system shall be provided for all fixtures and drains requiring service and shall be connected to the exterior collection system. All piping shall be located such that they are protected from vehicular or mechanical damage . Cleanouts shall be provided at the FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-2 PROJECT NO. CC-94186 PLUMBING OUTLINE SPECIFICATION PLUMBING OUTLINE SPECIFICATION I . SCOPE All plumbing work shall be as specified on the Contract Documents and as specified in this specification. The contractor shall provide all labor, materials, tools, transportation, excavation, backfill and supervision as may be required to provide complete operational plumbing systems . All items necessary for complete systems shall be provided and installed by the contractor including field engineering and / or detail drawings as may be required. Contractor shall make submittals for approval as provided for in the following section entitled "SHOP DRAWINGS" . II . CODES & FEES All materials, equipment and fixtures provided and all installation shall comply with all State and Local codes . The contractor shall obtain and pay for all permits and inspections required by the building department or any other body having jurisdiction. The contractor shall provide any documents required for permitting with the required seal and signature of a registered professional engineer. III: . WORKMANSHIP All work shall be performed in a neat and orderly fashion and shall be left in a working condition. IV. SHOP DRAWINGS Six sets of shop drawings shall be submitted for: piping materials; valves; insulation; drains; cleanouts; fixtures; pipe fittings; fixture and piping layouts; lift station calculations; lift station details; and roof drainage calculations. FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-1 PROJECT NO. CC-94186 PLUMBING OUTLINE SPECIFICATION X. SPRINKLER SYSTEMS The entire facility shall be provided with automatic wet pipe sprinkler systems meeting the criteria established in this specification and the drawings. All systems shall be sized by hydraulic calculations using approved computer software written for this specific purpose . No more than three alarm valves shall be supplied from one 8" supply run in from the yard loop. The office areas and break rooms shall be provided with an Ordinary Hazard, Group I, wet pipe sprinkler system based on 0 . 12 gpm per square foot over the most remote 3 , 000 square feet plus 500 gpm for hose streams . Sprinkler heads shall be chrome recessed type with 1/2" orifice and 165 degree rating. Heads shall be spaced at 130 square feet maximum per head. The warehouse shall be provided with a wet pipe sprinkler system in accordance with NFPA 13 and 231, classification IV, with a stacking height not to exceed of 16 ' -011 . The ceiling system shall be designed to provide 0 .23 gpm per square foot over the most. remote 3, 000 square feet plus 500 gpm for hose streams. Sprinkler heads shall be standard brass upright heads with 1/2" orifice rated at 165 degrees. The PET bottle area shall. be provided with a wet pipe sprinkler system designed to provide 0.23 gpm per square foot over the most remote 3, 000 square feet plus 500 gpm for hose streams. Sprinkler heads shall be standard brass upright heads with a rating of 165 degrees. The cooler and freezer shall be provided with a separate dry pipe sprinkler system with a separator air compressor. The dry pipe valve shall be served from the existing wet pipe sprinkler system. All dry pipe system piping shall be galvanized steel . + + END OF SPECIFICATION + + FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-3 PROJECT NO. CC-94186 FIRE PROTECTION OUTLINE SPECIFICATION V. TESTS All systems shall be tested upon completion of the work as required by the local and state codes. Contractor shall arrange and pay for all tests . Contractor shall give a 48 hour notice for all tests . VI . GUARANTEE All work including all equipment and materials shall be guaranteed for a one year period after acceptance by the owner. VII. SPRINKLER HEADS All sprinkler heads shall be UL Listed and approved for the hazard installed. Temperature ratings shall comply with the recommendations of the National Fire Protection Association, local codes and the Coca Cola Risk Management Group. In areas with ceilings, heads shall be located on tile centerlines relative to each other and with a minimum 12" distance from the edge of the ceiling tile in the opposite suction. VIII .ALARM VALVES All alarm valves shall be UL Listed and FM Approved automatic wet pipe type assemblies complete with all required appurtenances including, but not limited to: main drain valve; water motor gong; pressure gauges; alarm pressure switch; system criteria sign; surge chamber; and all associated trim and piping. IX . FIRE HOSE RACKS Fire hose racks shall be provided throughout the facility equipped with a 1-1/2" control valve, an adjustable fog nozzle; and 100 feet of 1-1/2" lined fire hose. Racks shall be provided as required to coverall areas with a 30 foot spray from the nozzle. Spacing shall not exceed 250 feet . FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-2 PROJECT NO. CC-94186 FIRE PROTECTION OUTLINE SPECIFICATION FIRE PROTECTION OUTLINE SPECIFICATION I . SCOPE All fire protection work shall be as specified on the contract documents and as specified in -the specification. This contractor shall provide all labor, materials, tools, transportation, excavation, calculations, backfill and supervision as may be required to provide complete operational fire protection systems . All items necessary for complete systems shall be provided and installed by the contractor including field engineering and / or detail drawings as may be required. Contractor shall make submittals for approval as provided for in the following section entitled "SHOP DRAWINGS" . II . CODES & FEES All materials, equipment and sprinkler heads provided and all installation shall comply with all State and Local codes, the recommendations of the National Fire Protection Association, Pamphlets 1:3 , 24 and 231, and the requirements of the Coca Cola Risk Management Group. The contractor shall obtain and pay for all permits and inspections required by the building department or any other body having jurisdiction. The contractor shall provide any documents required for permitting with the required seal and signature of a registered fire protection engineer. III. . WORKMANSHIP All work shall be performed in a neat and orderly fashion and shall be left in a working condition. IV. SHOP DRAWINGS Six sets of shop drawings shall be submitted for: piping materials; valves; calculations; sprinkler heads; devices; sprinkler head and piping layouts; and pipe fittings . FACILITY ENGINEERS INC. DATE: 02-03-95 PAGE-1 PROJECT NO. CC-94186 FIRE PROTECTION OUTLINE SPECIFICATION a. Surface: Bobrick #B-282 by 25 cent. 3 . Feminine napkin disposal: a. Surface mounted: Bobrick #B-270. 4 . Toilet tissue dispenser: a. Double roll : Bobrick #B-2740 . 5 . Mirror units: a. Framed without shelf: Bobrick #B-165 1830 . 6 . Liquid soap dispenser: a. Surface mounted: Bobrick #B-112 . 7 . Grab bars: a. Two wall horizontal : Bobrick #B-6237; 36x48 . + + END OF SECTION 10800 + + FACILITY ENGINEERS INC. DATE: 02-15-95 10800-4 PROJECT NO. CC-94186 TOILET AND BATH ACCESSORIES 3 .02 INSTALLATION A. General : Install accessories level, plumb, in indicated locations . Installation methods indicated in manufac- turer's literature for substrates encountered. B. Mounting heights: Except as otherwise indicated, heights are given above finish. floor (AFF) to- top of accessory. 1 . Combination towel dispenser and waste: 40" AFF to towel slot. 2 . Feminine napkin/tampon dispenser: 40" AFF to coin slot. 3 . Feminine napkin disposal : 14" AFF to bottom of unit. 4 . Paper towel dispenser: 40" AFF to towel slot. 5. Toilet tissue dispenser: 30" . 6 . Multiroll toilet tissue dispenser: 30" . 7 . Framed mirror units: 73" . 8 . Liquid soap dispenser: 40" AFF to spout. C. Conceal evidence of drilling, cutting, and fitting adja- cent finishes. 3 . 03 ADJUST AND CLEAN A. Adjust operating parts of accessories for proper opera- tion. B. Clean and polish exposed surfaces prior to Date of Sub- . stantial Completion. C. Deliver accessory schedule, keys, and parts manual as part of Project Close-out documents. 3 .04 SCHEDULES A. Accessories: 1 . Towel dispenser and waste: a. Surface: Bobrick #B-3949. 2 . Feminine napkin/tampon vendor: FACILITY ENGINEERS INC. DATE: 02-15-95 10800-3 PROJECT NO. CC-94186 TOILET AND BATH ACCESSORIES 3 . Maintain manufacturer's protective covering on acces- sories until final clean-up or installation. 1 .04 WARRANTY A. Mirrors: Warrant mirrors for ten years against silver spoilage. 2 .00 PRODUCTS 2 .01 MANUFACTURERS A. Acceptable manufacturers: 1. Except as otherwise noted, products specified as stan- dard of quality are manufactured by Bobrick Washroom Equipment, Inc. 2 . Products of following manufacturers, similar in terms of design, size, function, materials, and quality are acceptable for use, subject to Facility Engineers Inc. ' s prior approval of proposed product list. a. Accessory Specialties, Inc. "`° b. Bradley Washfountain Company. B. Provide all accessories as product of one manufacturer except where certain special items are indicated. Key keyed accessories alike with exception of coin receiving boxes on vending equipment. Key vending equipment in accord with Owner's requirements. C. Toilet and bath accessories are scheduled in Article 3 .04, Schedules. 3 .00 EXECUTION 3 .01 INSPECTION A. Check openings scheduled to receive recessed or semireces- sed accessories for correct dimensions, depth, plumbness of blocking for frames, and preparation affecting accesso- ries installation. FACILITY ENGINEERS INC. DATE: 02-15-95 10800-2 PROJECT NO. CC-94186 TOILET AND BATH ACCESSORIES SECTION 10800 TOILET AND BATH ACCESSORIES 1 .00 GENERAL 1 .01 SUMMARY A. Related sections: 1 . Section 04220 : Concrete Unit Masonry. 2 . Section 09260: Gypsum Board Systems. 3 . Section 10160 : Metal Compartments. 4 . Section 10165 : Plastic Laminate Compartments . 1 .02 SUBMITTALS A. Product data: 1 . Submit complete last of products for use. 2 . Include catalog cuts and data sheets indicating size, material and finish, complete parts list, and instal- lation procedures for each accessory. 3 . Intent of Subcontractor to use products specified does not relieve him from responsibility of submitting product line. B. Samples: Submit one actual sample of each accessory for approval, if requested by Facility Engineers Inc. Upon approval, samples will be returned for incorporation into Project. 1 .03 DELIVERY, STORAGE, AND HANDLING A. Packing and shipping: Deliver accessories in manufac- turer's protective packaging. B. Storage and protection: 1 . Store materials in packaging to prevent soiling or physical damage. 2 . Handle accessories in manner to prevent damage to finished surfaces and operating mechanisms. FACILITY ENGINEERS INC. DATE: 02-15-95 10800-1 PROJECT NO. CC-94186 TOILET AND BATH ACCESSORIES b. First coat: Ultra-Hide Alkyd Eggshell Enamel No. 5450 at 1 .9 mils DFT. C. Second coat: Ultra-Hide Alkyd Eggshell Enamel No. 5450 at 1.9 mils DFT. + + END OF SECTION 09900 + + FACILITY ENGINEERS INC. DATE: 02-15-95 09900-8 PROJECT NO. CC-94186 PAINTING 3 . Textured coating on concrete unit masonry: a. First coat: Porter International; Permacrete #28050 Regular at 57 SF per gallon. b. Second coat: Porter International; Permacrete #28050 Regular at 9 .6 mils DFT. 4 . Epoxy polyester paint on ferrous metals, galvanized metals, and aluminum: a. Primer: Glid.-Guard Epoxy Chemical Resistant Dou- ble Build Primer No. 5461/5242 at 3.0 mils DFT. b. First coat: Glid-Guard Epoxy Chemical Resistant Finish No. 5240 at 3 .2 mils DFT. B. Interior: 1 . Epoxy polyester on concrete or concrete unit masonry: a. Filler: Blockaid Filler-Block-Sealer No. 1971 . b. Primer: Glid-Guard Epoxy Chemical Resistant Fin- ish No. 5240/5242 reduced 50% with G1idGuard Epoxy Solvent No. 5568 at 2 .0 mils DFT. C. Second coat: Glid-Guard Glid-Tile Epoxide Semi- Gloss No. 5550/5552 Series at 6.0 mils DFT. 2 . Epoxy polyamide on concrete or concrete unit masonry: (Gloss) a. Filler: Blockaid Filler-Block-Sealer No. 1971 . b. Primer: Glid-Guard Epoxy Chemical Resistant Fin- ish No. 5243/5242 reduced 50% with Glid-Guard Epoxy Solvent No. 5568 at 2 .0 mils DFT. C. First coat: Glid-Guard Epoxy Chemical Resistant Finish No. 5240/5452 at 4 .0 mils DFT. d. Second coat: Glid-Guard Epoxy Chemical Resistant Finish No. 5240/5452 at 4 .0 mils DFT. 3 . Alkyd paint on ferrous metal : a. Primer: Ultra-Hide Speedenamel Q.D. Primer No. 4397 at 1.5 mils DFT. FACILITY ENGINEERS INC. DATE: 02-15-95 09900-7 PROJECT NO. CC-94186 PAINTING 10 . Primer coats may be omitted for surfaces specified to receive factory applied primer if finish coats are compatible with primer. Substitute bond coat recom- mended by paint manufacturer for specified primer coat if finish coats are not compatible. 11 . Paint inside of ductwork flat black for entire area visible through ceiling openings. Paint underside of ductwork and other above ceiling items flat black for entire area visible through ceiling openings. 12 . Seal interior doors ' tops and bottoms of with prime coat only; side edges same as faces. 13 . Finish exterior door edges same as exterior faces. 14 . Paint exposed pipes and ductwork in occupied areas same as adjacent wall surfaces. 15 . Paint construction on roof top; include mechanical and electrical equipment unless otherwise indicated. 16 . Surfaces not requiring painting: a. Prefinished surfaces and items . b. Concealed ductwork, conduit, and piping. 3 .03 SCHEDULES A. Exterior: 1 . Traffic markings: a. First coat: Ultra-Hide Traffic Paint Drop-on Bead Binder No. 63226 White at 7 .5 mils DFT. b. Immediately after paint film application, embed at rate of six lbs. per gallon paint of reflectorized glass spheres to striped areas. 2 . Textured coating on concrete: a. Primer: Porter International; #898 Pigmented Bonding Coat at 3 .0 mils DFT. b. First coat: Porter International; Permacrete #28050 Regular at 6.4 mils DFT. C. Second coat: Porter International; Permacrete ** #28050 Regular at 6 .4 mils DFT. FACILITY ENGINEERS INC. DATE: 02-15-95 09900-6 PROJECT NO. CC-94186 PAINTING b. Remove debris and chalking from surfaces after scraping and washing with detergent and water; flush with clean water. Touch up with material specified for finish. 4 . Galvanized metal : Wash with xylol to remove grease, oil, and contaminants; wipe dry with dry cloth. 5 . Aluminum: Sand to remove oxides. Wash with xylol to remove grease, oil, and contaminants; wipe dry with dry cloth. 6 . Ferrous metals: Solvent clean with xylol to remove grease, oil, and contaminants after preparing surfaces in accord with SSPC-SP-3, Power Tool Clean. Wipe dry with dry cloth. B. Coating application: 1 . Apply coating materials in accord with manufacturer's approved product data to achieve specified DFT. 2 . Apply coating only when moisture content of surfaces is within manufacturer's recommended range. 3 . Apply paint materials using clean brushes, rollers, or spray equipment. Limit spraying of paints only to those materials recommended by manufacturer to be sprayed with no loss of performance, durability, or color. 4 . Apply materials at rate not exceeding manufacturer's recommendations for surface being coated, less ten percent for losses. 5 . Comply with manufacturer's product data for drying time between coat's. 6 . Sand and dust between coats to remove defects visible from 5 ' -0" distance. 7 . Finish coats: Smooth, free of brush marks, streaks, laps or pile-up of paint, skips, or missed areas . 8 . Application of additional coats until completed coat has been inspected is prohibited; only inspected coats of paint will be considered in determining number of coats applied. 9 . Make coating edges adjoining other materials or colors sharp and clean without overlapping. FACILITY ENGINEERS INC. DATE: 02-15-95 09900-5 PROJECT NO. CC-94186 PAINTING 4"k 1 . Paint thinners and tints: Products of same manufac- turer as paints or approved by him for use with his products. 2 . Shellac, turpentine, patching compounds, and similar materials required for execution of work: Pure, best quality products. F. Paint and stain colors: 1 . Match color chips furnished by owner. 3 .00 EXECUTION 3 .01 PREPARATION A. Protection: Cover finished work of other trades, surfaces not being painted concurrently, and prefinished items. B. Application of materials in spaces where dust is being generated is prohibited. C. verify surfaces to receive finishes are dry, free of debris, dust, or other deleterious materials. 3 .02 APPLICATION A. Substrate preparation: 1 . Concrete: a. In general, prepared in accord with section 03300 . Fill cracks, holes, and irregularities with cement grout. Grind ridges, high spots, etc. to match adjacent surface. b. Remove laitance, oil, grease, dirt, and debris from surfaces. verify concrete cure time prior to coating application. 2 . Concrete unit masonry: Rub to remove loose mortar and debris. Fill irregularities with cement grout. 3 . Previously painted masonry: a. Remove existing loose or blistered paint by scrap- ing or brushing. FACILITY ENGINEERS INC. DATE: 02-15-95 09900-4 PROJECT NO. CC-94186 PAINTING B. Examine specification sections for various other trades; be thoroughly familiar with Work required in other sec- tions regarding painting. 2 .00 PRODUCTS 2 .01 MATERIALS A. Acceptable manufacturers: 1 . Except as otherwise noted, products specified as stan- dard of quality are manufactured by The Glidden Compa- ny. 2 . Products of following manufacturers similar in type, color selection, :solids, and quality are acceptable for use, subject to approval of product list and sam- ples. a. Benjamin Moore & Company. b. Devoe & Raynolds Company, Inc. C. Duron Inc. d. Porter International . e. Pratt and Lambert Inc. f. Pittsburg Paints, division of PPG Industries Inc. g. Sherwin-Williams Company. B. Paint and stain systems indicated in Article 3 .03, SCHED- ULES. C. Where products other than those of manufacturer listed as standard of quality are specified in Article 3 .03, such products have been selected to achieve specific results and substitutions will be allowed only in accord with Product Options and Substitutions section. D. Provide products for all specified paints from single manufacturer; and all specified stains from single manu- facturer, except items indicated in Article 2 .01, Para- graph C. E. Miscellaneous materials: FACILITY ENGINEERS INC. DATE: 02-15-95 09900-3 PROJECT NO. CC-94186 PAINTING B. Samples: 1 . Color samples: Submit two sets of color samples from paint manufacturers proposed for use for color verification of indicated colors by Facility Engineers Inc. C. Quality control submittals: 1 . Certificates: Submit indicating compliance with ap- plicable VOC limits, if required. 1 .05 DELIVERY, STORAGE, AND HANDLING A. Packing and shipping: 1 . Deliver materials to Project site ready-mixed in orig- inal containers with labels intact. 2 . Indicate manufacturer's name, paint type, color, and recommended installation and reducing procedures on labels. B. Storage and protection.: AWN. 1 . Store materials in acceptable location. 2 . Maintain neat, clean conditions in storage area; re- move rags at end of each day's Work. 3 . Close containers at end of each day's Work. Leave no materials open. 4 . Safety precautions: a. Provide temporary fire protection equipment in materials storage area. b. Prohibit smoking in storage area. 1 .06 PROJECT CONDITIONS A. Environmental requirements: Comply with manufacturer's recommendations regarding environmental conditions for materials application„ 1 .07 SEQUENCING AND SCHEDULING A. Schedule and coordinate this Work with other trades; proceeding until other Work and job conditions are proper to achieve satisfactory results is prohibited. FACILITY ENGINEERS INC. DATE: 02-15-95 09900-2 PROJECT NO. CC-94186 PAINTING SECTION 09900 PAINTING 1 .00 GENERAL 1 .01 SUMMARY A. Section includes: 1 . Touching up shop applied prime coats. 2 . Surface preparation to receive finishes. 3 . Painting, staining, or otherwise finishing of all surfaces, except as otherwise indicated. B. Related sections: 1. Section 09700: Special Flooring. 1.02 REFERENCES A. Standards of the following as referenced: 1 . Steel Structures Painting Council (SSPC) . 1 .03 DEFINITIONS A. Terms: 1 . DFT: Dry film thickness. 2 . WFT: Wet film thickness. 1 .04 SUBMITTALS A. Product data: 1 . Submit complete list of products for use; indicate compliance with VOC limits, if required. 2 . Indicate manufacturer, brand name, quality, and type paint for each surface to be finished. 3 . Intent of Contractor to use products specified does not relieve him from responsibility of submitting product line. FACILITY ENGINEERS INC. DATE: 02-15-95 09900-1 PROJECT NO. CC-94186 PAINTING d. After newly applied floor has been in place for at least two weeks, manufacturer's recommended stan- dard cleaning procedure should be used. e. Flooring shall be turned over to Owner in clean, like-new condition. Special flooring contractor shall ensure that proper cleaning is accomplished after installation. 3 .05 EXTRA STOCK A. Deliver stock of maintenance materials to Owner. Furnish maintenance materials from same manufactured lot as mate- rials installed and enclosed in protective packaging and marked with identifying labels. 1 . Liquid coatings: Provide not less than one standard unit of resin and hardener, or each coating used on project. + + END OF SECTION 09700 + + FACILITY ENGINEERS INC. DATE: 02-15-95 09700-5 PROJECT NO. CC-94186 SPECIAL FLOORING C. Trowel to a consistent, tightly closed texture as selected by Owner. D. Apply sealer/finish coats by trowel/squeegee or roller. Final surface texture will be based on job standard sample described earlier in this section E. Maintain reference markers, holes or openings that are in place or plainly marked for future cutting by repeating on finish flooring as marked on subfloor. Use chalk or other non-permanent marking device. F. Protect finished flooring by appropriate barriers during and for 48 hours after installation. G. Where floor or trench drains are present install flooring continuously into such drain openings to create .a seam- less, monolithic coating. H. Provide clean, precise terminations at all abutting open- ings such as doors, ramps, etc. 3 .04 CLEANING AND PROTECTION A. Do not use harsh detergents or sanitizing agents such as the chlorinated detergents (sanitizers) to clean newly applied floor. B. Before washing the area newly applied floor areas should be allowed to cure for at least 18 hours at a minimum 65°F/18°C. 1 . Initial washing of newly applied floor should be done using only warm water. Do not steam clean the floor. 2 . For at least one full week after installation use only fresh warm water for washing newly applied floor. 3 . If it becomes necessary to clean an area within the first week after application the following steps are recommended: a. Flood the area to be cleaned with warm water. b. Use a non-chlorine cleaner, thoroughly dissolved in water before application. C. After detergent application thoroughly flush the area with clean warm water. FACILITY ENGINEERS INC. DATE: 02-15-95 09700-4 PROJECT NO. CC-94186 SPECIAL FLOORING C. Stonkote HT4 : Two-component, 100% solids, epoxy coating. 3 .00 EXECUTION 3 .01 INSPECTION A. Require installer to inspect subfloor surfaces to ensure that they are satisfactory. Subfloors shall be clean, dry free from dust, grease, wax soap and other foreign materi- als. Concrete subfloors shall be dry, cured and free from crazing, dusting and spalling, and shall not be coated with any curing compound, hardener or sealer. Ensure that subfloor is free from hydrostatic pressure. B. Perform bond and moisture tests on subflooring to deter- mine if sufficiently dry and cured. A moisture test must be performed by using an approved moisture meter. Accept- able range is from 0 to 2 . 5%. C. Commencement of flooring installation constitutes accep- tance of substrate as suitable for receipt of finished product. 3 . 02 PREPARATION A. Remove loose fragments & unsound concrete. Use chipping hammers, small scarifiers, hammer & chisel or other me- chanical means. B. Remove all oil, grease, dirt and other contaminants to expose base concrete. Heavy deposits of grease and dirt may be removed by using scrapers, wire brushes, or by abrasive blasting. All traces of oil, dirt & grease must be removed by scrubbing with an industrial detergent. After scrubbing flush thoroughly with clean water. If the cleaned surface shows open pores over the entire area allow the surface to dry completely & proceed with appli- cation. 3 .03 INSTALLATION A. Install specified barrier coatings in strict conformance to manufacturer' s printed instructions. B. Install resinous flooring system as specified by trowel, broadcast or spray in exact accordance with system recom- mendations by manufacturer. Observe thickness require- ments as specified on drawings and in schedules. FACILITY ENGINEERS INC. DATE: 02-15-95 09700-3 PROJECT NO. CC-94186 SPECIAL FLOORING B. Install special flooring and accessories after other finishes and operations, including painting, have been completed. C. Maintain a minimum temperature of 60 degrees F for a period of not less than 72 hours after installation of flooring system. 1 .05 DELIVERY AND STORAGE A. Delivery: Deliver and store materials as necessary in manufacturer' s unopened container with brands, names and production lost clearly marked thereon. B. Timing and Coordination: Deliver materials to allow for minimum storage time at the project site. Coordinate delivery time with the scheduled date of installation. C. Storage: Store materials in a clean, dry location, pro- tected from weather, abuse and temperature/moisture ex- tremes. 2 .00 PRODUCTS 2 .01 SPECIAL FLOORING A. Colors & textures selected by Owner from manufacturer' s standard color/texture range. B. Acceptable Manufacturers 1 . Products specified as standard of quality are manufac- tured by Stonhard, Inc. 2 . Products similar in type & quality are acceptable if approved by Owner. C. Products 1 . Stonclad GS 1/4" epoxy flooring system with epoxy coating. a. Primer: Two-component, penetrating, moisture tolerant, epoxy primer. b. Stonclad GS: Three-component, troweled mortar consisting of: epoxy resin, curing agent and se- lected, graded aggregates blended with inorganic pigments. FACILITY ENGINEERS INC. DATE: 02-15-95 09700-2 PROJECT NO. CC-94186 SPECIAL FLOORING SECTION 09700 SPECIAL FLOORING 1 .00 GENERAL 1 .01 SCOPE A. Description of Work 1 . This section includes all epoxy floor topping and related coatings. 2 . Extent of special flooring and accessories as shown on drawings. 1 .02 QUALITY ASSURANCE A. Installers Qualifications: Installer shall be certified in writing by special flooring manufacturer. Only quali- fied installers will be permitted on project. 1 .03 SUBMITTALS A. Product Data: Submit manufacturer's technical data for each type of special flooring and accessory. B. Details of all conditions including termination at dissim- ilar surfaces, expansion and construction, joints, con- crete slab construction joints, cove bases, etc. Location of joints should be indicated. C. Maintenance Instructions: Submit two (2) copies of any recommended maintenance practices for each type of special flooring and accessory required. D. As part of the submittal process, Contractor shall prepare a sample section of floor for approval of color, grade and final texture. The acceptance of a sample will constitute the job standard by which the installation will proceed. 1 .04 PROJECT CONDITIONS A. Surface and surrounding air temperatures must exceed 50 degrees F, but must be less than 100 degrees F. Materials shall be stored and installed at not less than 60 degrees F during installation. FACILITY ENGINEERS INC. DATE: 02-15-95 09700-1 PROJECT NO. CC-94186 SPECIAL FLOORING B. Just prior to Date of Substantial Completion, apply two coats of flooring manufacturer' s approved non-slip wax to clean floor surfaces and buff floor. 3 .04 PROTECTION A. Surface protection: Protect finished flooring, base, and accessories from staining, marring, or other physical damage by Work of other trades. Cover or mask surfaces as required. + + END OF SECTION 09650 + + FACILITY ENGINEERS INC. DATE: 02-15-95 09650-7 PROJECT NO. CC-94186 RESILIENT FLOORING 3 . Lay tile with grain or pattern running in same direc- tion between adjacent tile. 4. Roll flooring with 150 lb. sectional roller, if re- quired by tile manufacturer' s printed installation instructions. D. Base installation: 1 . Workmanship: a. Vinyl base: unroll base material and cut into lengths for minimum number of joints. Double cut adjoining lengths. b. Install with tight butt joints with no joint widths greater than 1/64" . 2 . Top-set base: a. Apply adhesive and adhere to vertical surfaces. b. Press down and set bottom edge to floor surface profile. C. Form external corners using premolded corners. d. Form internal corners using premolded corners . e. Scribe base to abutting materials. E. Accessory installation: 1 . Cut materials to lengths and sizes indicated. 2 . Apply adhesives and bond to substrate. 3 . Center thresholds and reducers in door openings. 4 . Fit edge to door frame jambs without visible gaps or cracks. 5 . Fit edges to abutting floor materials for flush fit. 3 .03 CLEANING A. Clean surfaces using neutral cleaner acceptable to materi- al manufacturer upon :installation completion. FACILITY ENGINEERS INC. DATE: 02-15-95 09650-6 PROJECT NO. CC-94186 RESILIENT FLOORING 1 . verify substrates are acceptable for installation of materials. Notify Facility Engineers Inc. , in writ- ing, of unacceptable substrate conditions. 2 . Working on unacceptable substrate indicates acceptance of substrate; areas later indicated as unacceptable requires removal of installed materials and subsequent installation of new matching materials repair at no additional cost. 3 .02 INSTALLATION A. Preparation: 1. Remove dirt, oil, grease, or other foreign matter from surfaces to receive floor covering or accessories . 2 . Fill cracks 1/16" wide and wider and depressions 1/8" deep and deeper with crack filler. B. Adhesive application: 1 . Mix and apply adhesives in accord with manufacturer' s product data. Apply with notched trowel or other tools recommended by adhesive manufacturer. 2 . Provide safety precautions during mixing and applica- tion recommended by adhesive manufacturer. 3 . Apply adhesive only to area which can be covered by resilient material within recommended working time of adhesive. a. Remove dried or filmed over adhesive. b. Do not soil walls, bases, or adjacent areas with adhesives. C. Remove spilled or misplaced materials. C. Tile material installation: 1 . Lay tile beginning at center of room or space, working toward perimeter. Cut border tile to fit within 1/32" of abutting surface. 2 . Fit flooring material into breaks and recesses, against bases, around pipes and penetrations, under saddles or thresholds, and around permanent cabinets and equipment. FACILITY ENGINEERS INC. DATE: 02-15-95 09650-5 PROJECT NO. CC-94186 RESILIENT FLOORING 4 . Thickness: 1/8" . 5 . Lengths: a. Vinyl : Manufacturer's standard coils; not less than 50 foot :Long; four foot long pieces are pro- hibited. 6 . Provide manufacturer's standard inside and outside preformed corners; same gauge, color, height, and style as adjacent base. 7 . Colors: Selected by Facility Engineers Inc. from manufacturer's standard colors. C. Accessories: 1 . Reducers: a. Type: Similar to Mercer Products Company, Inc. ; Tile Reducer, #600 Series, actual series deter- mined by tile thickness. b. Material : Vinyl . 2 . Colors: Selected by Owner from manufacturer's stan- dard colors. D. Application materials: 1 . Crack filler: Manufacturer's recommended type for substrate encountered; similar to Minwax Construction Products Division; Por-Rok8 Concrete Repair Kit. 2 . Adhesives: Types and brands of adhesive recommended by flooring material manufacturer for installation conditions indicated; asbestos free. 3 . Primer: Type and brand recommended by floor covering manufacturer. 4 . Wax and cleaner: Types recommended by floor covering manufacturer for particular type of flooring material. 3 .00 EXECUTION 3 .01 EXAMINATION A. Verification of conditions: FACILITY ENGINEERS INC. DATE: 02-15-95 09650-4 PROJECT NO. CC-94186 RESILIENT FLOORING C. Vinyl base: Aoftl 1 . Armstrong World Industries, Inc. 2 . GAF Corp. , Floor Products Div. 3 . Kentile Floors, Inc. 4 . Mercer Plastics Company, Inc. 5 . Vinyl Plastics, Inc. D. Accessories: 1 . Flexco Company. 2 . Johnson Rubber Company. 3 . Mercer Plastics Company, Inc. 4 . R.C. Musson Rubber Company. 5 . Roppe Rubber Corp. 2 .02 MANUFACTURED UNITS A. Vinyl composition tile: 1 . Type: Armstrong World Industries, Inc. a. Standard Excelon Series, Imperial Texture. 2 . Size: 12" by 12" face size by 1/8" thickness . 3 . Meet Fed Spec SS-T-312B, Type IV, Composition 1, As- bestos Free. 4 . Colors: Selected by Owner from manufacturer's stan- dard colors. B. Base: 1. Material : a. Vinyl . 2 . Height: a. Vinyl : 411 . 3 . Style: Standard toe. FACILITY ENGINEERS INC. DATE: 02-15-95 09650-3 PROJECT NO. CC-94186 RESILIENT FLOORING 1 .04 PROJECT CONDITIONS A. Environmental requirements: 1 . Maintain temperature in space to receive resilient materials at not less than 65 degrees F. for 24 hours before and 48 hours after installation. 2 . Maintain minimum temperature of 55 degrees F. after flooring is installed for duration of Project, except as specified above. 1 .05 MAINTENANCE A. Extra materials: 1 . Furnish additional materials as follows: a. Floor tile: One unopened carton from same run for each 1000 SF floor surface for each color or pat- tern. b. Base: 20 LF from same run for each 1000 LF or portion thereof for each color. 2 . Store on Project site where directed by Owner. 2 . 00 PRODUCTS 2 .01 MANUFACTURERS A. Acceptable manufacturers : 1 . Except as otherwise noted, products specified as stan- dard of quality are indicated in Article 2 .02 . 2 . Products of manufacturers listed below similar in type, color selection, and quality listed in Article 2 .02 are acceptable for use, subject to approval of product list and samples. B. Vinyl composition tile: 1 . Armstrong World Industries, Inc. 2 . Azrock Floor Products Div. , Azrock Industries Inc. 3 . Kentile Floors, Inc. 4 . Vinyl Plastics, Inc. FACILITY ENGINEERS INC. DATE: 02-15-95 09650-2 PROJECT NO. CC-94186 RESILIENT FLOORING 000k SECTION 09650 RESILIENT FLOORING 1 .00 GENERAL 1.01 REFERENCES A. Standards of the following as referenced: 1 . American Society for Testing and Materials (ASTM) . 2 . Federal Specifications (Fed Spec) . 1 .02 SUBMITTALS A. Product data: Indicate product characteristics and in- stallation requirements, including manufacturer's recom- mended adhesives and maintenance instructions. B. Samples: 1. Submit full size samples for each type, color, and pattern of flooring accessory required. 2 . Submit 1 ' -0" length by full height and thickness size samples for each type, color, and pattern of base and accessories required. C. Quality control submittals: 1 . Certificates: Submit certificates indicating materi- als supplied or installed are asbestos free. 1 .03 DELIVERY, STORAGE, AND HANDLING A. Packing and shipping: Deliver materials to Project site in manufacturer's unopened containers with labels indica- ting brand name, color, pattern, and quality designation legible and intact. B. Storage and protection: 1 . Store and protect materials in accord with manufac- turer's product data. 2 . Store materials in original containers at not less than 65 degrees F. for not less than 24 hours immedi- ately prior to installation. FACILITY ENGINEERS INC. DATE: 02-15-95 09650-1 PROJECT NO. CC-94186 RESILIENT FLOORING 5. Seal joints in acoustical units around pipes, ducts, and electrical outlets with acoustical sealant. 6 . Where cutting of acoustical units is required, cut in manner to conceal cut or damaged edges in finished Work. C. Tolerances: 1 . Maximum deflection for suspension system components, hangers, and fastening devices supporting lighting fixtures, ceiling grilles, and acoustical units: L/360 of span, tested in accord with ASTM C635-83 . 2 . Bow, camber, and twist: Not exceeding tolerances established by ASTM C635-83 . 3 . Variation from level in finished ceiling: +1/8" in 12 ' -0" . 3 .02 CLEANING A. Clean soiled or discolored unit surfaces after installa- tion. B. Touch-up scratches, abrasions, voids, and other defects in painted metal surfaces. C. Remove and replace damaged and stained acoustical units with new units; use of stockpiled units is prohibited. + + END OF SECTION 09510 + + FACILITY ENGINEERS INC. DATE: 02-15-95 09510-6 PROJECT NO. CC-94186 ACOUSTICAL CEILINGS b. Tremco, Inc. ; Tremco Acoustical Sealant. 3 .00 EXECUTION 3 .01 INSTALLATION A. Suspension system installation: 1 . Install suspension system in accord with applicable portions of ASTM C636-86 except for paragraph 2 .3 .1 level tolerance. Use level tolerance indicated below. 2 . Hangers: a. Space hangers for main tees at 4 ' -0" O.C. Secure to building structure. b. Install additional hangers at ends of each suspen- sion member and at each corner of lighting fix- tures . C. Splay wires no more than 5" in 4 ' -0" vertical drop. d. Where spacing of hangers for main tees exceeds maximum specified spacing due to interference of adjacent construction, indirect hang tees using carrying channels to maintain maximum hanger spac- ing. e. Wrap wire tightly, minimum three times horizontal- ly, turning ends upward. B. Acoustical unit installation: 1 . Locate and mark access tiles prior to beginning in- stallation. 2 . Install acoustical units in level plane in straight line courses, within allowable tolerances; use three carton mix. 3 . Place materials to lay flush on all suspension mem- bers. 4 . Install in symmetrical pattern about centerline of area, unless otherwise indicated. Lay out units hav- ing directional pattern in same direction. FACILITY ENGINEERS INC. DATE: 02-15-95 09510-5 PROJECT NO. CC-94186 ACOUSTICAL CEILINGS C. Design: Single web. d. Tee size: 15/16" flange width; 1-1/2" height main tees; cross tees heights and material thicknesses required to meet specified structural classifica- tions. 4 . Edge molding: a. Normal: Minimum 0.020" thickness steel, channel or angle shaped with minimum 3/4" flange width, hemmed edge. 5 . Finish on exposed components: Chemically treated for paint adhesion with factory applied, low gloss, white paint. B. Standard acoustical ceiling panels: 1 . Acceptable product: Armstrong World Industries, Inc. a. Fissured design: Minaboard Fissured design. 2 . Characteristics: a. Size: 24" by 48" . A ""` b. Thickness: 5/8" . C. Edges: Square. d. Finish: Factory applied washable paint. C. Accessories: 1 . Hanger wire: Minimum 12 gauge, galvanized, softannea- led, mild steel wire. 2 . Wire ties: 18 gauge, galvanized, annealed steel wire. 3 . Hanger clips: Prefabricated metal clamps for fasten- ing to building structure. 2 .03 ACCESSORIES A. Acoustical sealant: Non-hardening, non-skinning, synthe- tic rubber. 1 . Acceptable products: a. Pecora Corp. ; BA-98 . FACILITY ENGINEERS INC. DATE: 02-15-95 09510-4 PROJECT NO. CC-94186 ACOUSTICAL CEILINGS B. Ceiling suspension systems: 1 . Chicago Metallic Corp. 2 . Donn Corp. 3 . Eastern Products, Div. of Armstrong World Industries, Inc. 4 . National Rolling Mills Company. C. Aluminum suspension system: 1 . Alumax Magnolia Division, Alumax Aluminum Corp. 2 . Donn Corp. 3 . National Rolling Mills, Inc. 4 . Technical Ceiling Systems, Inc. D. Acoustical panels and tile: 1 . Armstrong World Industries, Inc. 2 . Celotex Corp. 3 . USG Interiors, Inc. 2 .02 COMPONENTS A. Standard exposed ceiling suspension grid system: 1 . Structural characteristics: Intermediate Duty, meet- ing ASTM C635-86 . 2 . Module: a. 24" by 48" . 3 . Main and cross tees: a. Tee material : 1) Normal applications: Cold-rolled steel, elec- tro-galvanized. b. Cap material:: 1) Normal applications: Cold-rolled steel, elec- tro-galvanized. FACILITY ENGINEERS INC. DATE: 02-15-95 09510-3 PROJECT NO. CC-94186 ACOUSTICAL CEILINGS a. Submit certificates indicating materials supplied or installed are asbestos free. b. Indicate compliance with specified requirements, including UL fire-resistance ratings. 1 .04 QUALITY ASSURANCE A. Mock-ups: 1 . Install complete ceiling of each type specified, in space designated by Facility Engineers Inc. Notify Facility Engineers Inc. when spaces are ready for observation. 2 . Following Facility Engineers Inc. 's acceptance, retain mock-up as standard of quality for ceiling installa- tion. Accepted mock-up may remain as part of finished Work. 1 .05 PROJECT CONDITIONS A. Environmental requirements: 1 . Relative humidity: Maintain within manufacturer' s recommended range for specified materials. 2 . Maintain uniform temperature in range of 60 degrees F. to 85 degrees F. for at least 48 hours prior to in- stallation and after installation for Project dura- tion. 1 .06 SEQUENCING AND SCHEDULING A. Schedule acoustical material installation to minimize need for removal and replacement of acoustical units to accom- modate Work of other trades. 2 .00 PRODUCTS 2 .01 MANUFACTURERS A. Acceptable manufacturers: 1 . Except as otherwise noted, products specified as stan- dard of quality are indicated in Article 2 .02 . 2 . Products of manufacturers listed below similar in type and quality listed in Article 2 .02 are acceptable for use, subject to approval of product list and samples. FACILITY ENGINEERS INC. DATE: 02-15-95 09510-2 PROJECT NO. CC-94186 ACOUSTICAL CEILINGS SECTION 09510 ACOUSTICAL CEILINGS 1 .00 GENERAL 1 .01 SUMMARY A. Related sections: 1 . Section 09900 : Painting. 1 .02 REFERENCES A. Standards of the following as referenced: 1. American Society for Testing and Materials (ASTM) . 2 . Underwriters ' Laboratories, Inc. (UL) . 1 .03 SUBMITTALS A. Product data: Include product descriptions and installa- tion instructions for each material. B. Shop drawings; include: 1 . Lay-out including locations of lighting fixtures and grilles. 2 . Insert and hanger spacing and fastening details. 3 . Splicing method for main and cross runners. 4 . Change in level details. 5 . Support at lighting fixtures. C. Samples; submit following: 1. 6" by 6" samples of each type acoustical material specified. 2 . 1 ' -0" length of each suspension member. D. Quality control submittals: 1 . Certificates: FACILITY ENGINEERS INC. DATE: 02-15-95 09510-1 PROJECT NO. CC-94186 ACOUSTICAL CEILINGS " 3 .04 HARDWARE SCHEDULE Headina #1 : Doors#101, 102, 103, 104, 105, 106, 108, 118, 119, 120, 121, 122, 123, 124, 125, 126, 127, 128, 129, 130, 131, 132, 133,134, 135, 136, 143, 144 and 145. Notes: All door hardware by Door Manufacturer. Headina #2 : Doors #107, 111, 114, 117 and 137. Each door to have: 1-1/2 Pair Hinges CB-BB4101 1 Lockset D50PD-Sparta 1 Closer 4110-H-CUSH 1 Kick Plate 8" x 34" x 0.050" 1 Overhead Holder GJ570 1 Set Door Seals 5050 Headina #3 • Doors #110, 112, 113 and 116 . Each door to have: 1-1/2 Pair Hinges CB-BB4101 1 Lockset D405--Sparta 1 Kick Plate 8" x 34" x 0.050" 1 Wall Bumper 400 1 Set Door Seals 5050 Heading #4: Doors #109 and 115. Each door to have: 1-1/2 Pair Hinges CB-BB4101 1 Lockset D70PD-Sparta 1 Closer 4110-H-CUSH 1 Kick Plate 8" x 34" x 0.050" 1 Set Door Seals 5050 + + END OF SECTION 08710 + + Awk FACILITY ENGINEERS INC. DATE: 02-15-95 08710-8 PROJECT NO. CC-94186 DOOR HARDWARE 1 . Install finish hardware plumb, level, and true to line, in accord with manufacturer's printed instruc- tions . Locate hardware, where applicable, in accord with "Recommended Locations for Builders ' Hardware for Standard Steel Doors and Frames" . 2 . Install finish hardware to template. a. Cut and fit substrate to avoid substrate damage and weakening. b. Cover cut-outs with hardware item. Mortise Work to correct location and size, without gouging, splintering, or causing irregularities in exposed finish Work. 3 . Where cutting and fitting is required on substrates to be painted, install, fit, and adjust hardware prior to finishing, then remove and replace in original packa- ging. Reinstall hardware after finishing operation is completed. B. Thresholds: 1 . Attach to concrete surfaces using lead expansion shields and countersunk flat head bronze or stainless steel screws to match threshold color. Set in two beads butyl sealant specified in Sealants and Caulking section. 2 . Attach thresholds in concrete using cast-in threshold anchors . 3 .02 ADJUSTING: A. Adjust each hardware :item to perform function intended at time of hardware installation. Lubricate moving parts using lubricant acceptable to hardware manufacturer. 3 .03 CLEANING: A. Prior to Date of Substantial Completion, readjust and relubricate hardware. Repair or replace defective materi- als. Clean hardware as recommended by manufacturer to remove dust and stains. B. Instruct Owner's designated personnel in adjustment and maintenance of hardware and finishes at time of final hardware adjustment. FACILITY ENGINEERS INC. DATE: 02-15-95 08710-7 PROJECT NO. CC-94186 DOOR HARDWARE a. Rockwood Hardware Manufacturing Co. b. H.B. Ives Company. C. Quality Hardware Manufacturing Company. 2 . Types. a. Kick plates: 0 .050" thickness stainless steel; 8" height by 2" :Less than door width (LDW) . H. Weatherstripping: 1 . Acceptable manufacturers: a. National Guard Products, Inc. b. Pemko Manufacturing Company. C. Zero Weatherstripping Company, Inc. 2 . Types: Indicated in Hardware Schedule. I . Key cabinet: 1 . Acceptable manufacturers: a. P.O. Moore Co. b. Telkee, Inc. 2 . Characteristics: a. Type: Surface mounted unit manufactured from patent level cold-rolled furniture steel, electrowelded construction. b. Provide door with no-sag continuous piano-type hinge, equipped with pin tumbler locking device. C. Provide unit with complete index system including a dual tag system, visible key receipt system, three way visible index, and key gathering enve- lopes. 3 .00 EXECUTION 3 .01 INSTALLATION A. General: FACILITY ENGINEERS INC. DATE: 02-15-95 08710-6 PROJECT NO. CC-94186 DOOR HARDWARE a. Sargent. "` b. Von Duprin. D. Surface mounted door closers: 1 . Acceptable manufacturers: a. LCN. * E. Overhead holders: 1 . Acceptable manufacturers: a. Glynn-Johnson Corp. b. Rixon-Firemark, Inc. 2 . Characteristics: Surface mounted stainless steel arms and channels, non--handed. F. Stops and holders: 1 . Acceptable manufacturers : a. Rockwood Hardware Manufacturing Co. b. Glynn-Johnson Corp. C. H.B. Ives, A Harrow Company. d. Quality Hardware Manufacturing Company. 2 . Types: Indicated in Hardware Schedule. a. Quality Hardware Manufacturing Company. 3 . Types. a. Flush bolts: 1-1/4" by 6-3/41, brass front, 1 ' -0" length top bolt; 1 ' -0" length bottom bolt with 3/4" throw. Provide dustproof bottom strike and top strike plate. b. Provide UL listed bolts and accessories for use on fire-rated doors. G. Plates: 1 . Acceptable manufacturers: FACILITY ENGINEERS INC. DATE: 02-15-95 08710-5 PROJECT NO. CC-94186 DOOR HARDWARE 3 . Provide either product designated, or, where more than one manufacturer is listed, comparable product of one of the other complying manufacturers with requirements including those specified elsewhere in this section. 2 .02 MANUFACTURED UNITS A. Hinges: 1 . Acceptable manufacturers: a. Hager Hinge Company. b. Lawrence Brothers. * C. McKinney Manufacturing Company. d. Stanley Works. 2 . Characteristics: a. Types, materials, sizes, and finishes indicated in Hardware Schedule. b. Provide ball-:bearing hinges with non-rising stain- less steel pins and fully concealed ballbearings. C. Provide 4-1/2" by 4-1/2" hinges, unless otherwise scheduled. d. Provide nonremovable pins (NRP) on all exterior doors. B. Locksets, latchsets, and specialty locks: 1 . Acceptable manufacturers : a. Best Lock Company. b. Corbin Hardware Div. /Emhart Industries, Inc. C. Russwin Hardware Div. /Emhart Industries, Inc. d. Sargent and Company. e. Schlage Lock Company. * Series D heavy duty cylindrical with sparta lever. C. Exit devices: 1 . Acceptable manufacturers: FACILITY ENGINEERS INC. DATE: 02-15-95 08710-4 PROJECT NO. CC-94186 DOOR HARDWARE A. Warrant all architectural hardware for one year period after Date of Substantial Completion. Warrant door clos- ers for additional four years. 2 .00 PRODUCTS 2 .01 MATERIALS A. Keying: 1 . Establish keying into Owner's existing master key sys- tem. 2 . Operate locksets by construction key system until Date of Substantial Completion. At that time, assist Owner in voiding construction key system. 3 . Transmit keys, except construction master keys to Owner from hardware supplier. Index, tag, and deliver keys in sealed container. 4 . Provide the following number of keys: a. Construction master keys: Six each. b. Change keys: Two per lock. C. Great grand master keys, grand master keys, master keys: Six each. B. Finishes: 1 . Hinges : a. Applied to metal doors: Prime coated for paint- ing. 2 . Door closers: Spray paint to match adjacent hardware. 3 . All other hardware: 626 satin chrome, except as otherwise noted in Hardware Schedule. C. Manufacturer's product designations: 1 . One or more manufacturers are listed for each hardware type required. 2 . An asterisk (*) after manufacturer's name indicates whose product designation is used in Hardware Schedule for purpose of establishing minimum requirements. FACILITY ENGINEERS INC. DATE: 02-15-95 08710-3 PROJECT NO. CC-94186 DOOR HARDWARE B. Samples : Samples of hardware items may be requested for Facility Engineers Inc. ' s approval . Submit at same time as hardware schedule. Samples will be returned to supplier. C. Templates: Furnish templates and approved finish hardware schedule to door and frame manufacturers for use in fabri- cation. 1.04 QUALITY ASSURANCE A. Supplier's qualifications: Furnish services of an AHC responsible for hardware scheduling, keying, coordinating with other trades, consulting with Facility Engineers Inc. and Owner, and on-site inspections. B. Provide hardware for faire-rated openings in compliance with current requirements of NFPA 80 and NFPA 101 . Pro- vide exit hardware for fire-rated openings with appro- priate UL markings. C. Hardware vendor responsibilities: 1 . Assist Subcontractor in setting up and organizing Project site storage room for architectural hardware. Mark all items clearly with manufacturer's model num- ber, door number, and hardware schedule item number. 2 . Be available to meet with Facility Engineers Inc. , Owner, and Subcontractor as Work progresses to insure proper coordination with other Work. 3 . After complete installation of all hardware, inspect all items of finish hardware for proper installation and adjustment. Check all locks for handing. Check stops for placement and installation. 4 . File a written report of this inspection in four cop- ies to Facility Engineers Inc. 1.05 DELIVERY, STORAGE, AND HANDLING A. Deliver finish hardware to Project site in manufacturer's original packaging with hardware set number and door number marked on package. Include manufacturer's printed installation instructions, fasteners, and installation tools. B. Store finish hardware in a clean, dry storage area. 1 .06 WARRANTY FACILITY ENGINEERS INC. DATE: 02-15-95 08710-2 PROJECT NO. CC-94186 DOOR HARDWARE SECTION 08710 DOOR HARDWARE 1.00 GENERAL 1 .01 SUMMARY A. Related sections: 1. Section 07470 : Cold Storage Insulation Systems . 2 . Section 08110: Steel Doors and Frames. 1.02 REFERENCES A. Standards of the following as referenced: 1 . American National Standards Institute (ANSI) . 2 . Door and Hardware Institute (DHI) . 3 . Factory Mutual (FM) . 4 . National Fire Protection Association (NFPA) . 5 . Underwriters ' Laboratories, Inc. (UL) . 1 .03 SUBMITTALS A. Hardware schedule: 1 . Indicate manufacturer's name, product description, finish and location of each item, and complete keying schedule. Include manufacturer's cut sheets for each hardware item. 2 Indicate compliance with ANSI A117 .1 handicap accessi- bility standards. 3 . Cross reference all numbers used within schedule that deviate from those specified. a. Column 1: State specified item and manufacturer. b. Column 2 : State prior approved substituted item and its manufacturer. FACILITY ENGINEERS INC. DATE: 02-15-95 08710-1 PROJECT NO. CC-94186 DOOR HARDWARE a. Set welded frames in position prior to beginning partition Work. Brace frames until permanent anchors are set. b. Set anchors for frames as Work progresses. In- stall anchors at hinge and strike levels. Provide mortar guards at frame mortises in masonry walls. C. Remove temporary braces and spreaders after wall construction is complete. d. Fire-rated frames: Install in accord with req- uirements of NFPA #80 . e. Install welded frames in prepared openings in concrete and masonry walls using countersunk bolts or expansion shields and anchors in accord with SDI-111-F-85; fill or plug frame hole completely after doors and hardware are installed. B. Door installation: 1 . Install steel doors in frames, use hardware specified in Door Hardware section. 2 . Edge clearances at doors : a. Between door and frame, at head and jambs: 1/8" . b. Meeting edges of door pairs and at mullions: 1/8" . C. Transom panels, without transom bars: 1/811 . d. Sills: 1) Without thresholds: 3/8" maximum above finish floor. 3 . Fire-rated doors: Install in accord with requirements of NFPA #80 . + + END OF SECTION 08110 + + FACILITY ENGINEERS INC. DATE: 02-15-95 08110-7 PROJECT NO. CC-94186 STEEL DOORS AND FRAMES a. Factory prepare units for hardware in accord with templates furnished under Door Hardware section and in accord with SDI-100-85 . b. Reinforcement: Reinforce components for hardware installation in accord with SDI-107-84 . C. Punch single leaf frames to receive three silenc- ers; double frames to receive one silencer per leaf, at head. Install silencers. B. Shop finishing: Finish doors in accord with finish speci- fied above. C. Tolerances: 1 . Frames: a. Overall dimensions: +3/64" in opening height; +1/16" , -1/32" in opening width. b. Throat opening: +1/16" . C. Frame depth: +1/32" . 2 . Doors: a. Overall dimensions: +3/64" maximum variation in width and length; +1/16" variation in thickness. b. Door squareness: +1/16" variation in diagonal dimension. C. Flatness: +3/32" when measured with straight edge from corner to corner; each face. 3 . Other tolerances: Indicated in SDI-117-85. 3 .00 EXECUTION 3 .01 INSTALLATION A. Setting frames: 1. General : Install in accord with SDI-105-82 and as follows: 2 . Welded frames: FACILITY ENGINEERS INC. DATE: 02-15-95 08110-6 PROJECT NO. CC-94186 STEEL DOORS AND FRAMES b. Interior units: 1) Closets, bathroom, individual office, and storage rooms: Grade I, Standard Duty, Model 1, Full Flush Hollow Steel Construction; 18 gauge material . 2) All other locations: Grade II, Heavy Duty, Model 3, Seamless, Hollow Steel Construction; 18 gauge material; full welded seam. C. Rated units: Grade II, Heavy Duty, Model 4, Seam- less Composite Construction; 18 gauge material, with asbestos free mineral core bonded to face sheets. 2. Thickness: 1-3/411 , unless otherwise indicated on drawings. 3 . Labels: Provide attached label indicating rating for required openings. G. Louvers: 1 . Inverted "V" type: Sightproof, 20 gauge blades, weld- ed in 18 gauge frame, providing not less than 505 free air movement. 2 . Inverted "Y" type: Sightproof, 20 gauge, blades, welded in 18 gauge frame, providing not less than 30% free air movement,. 3 . Grille type: Sightproof, minimum 22 gauge fin type, providing not less than 80% free air movement. H. Applied stops : Formed, 20 gauge steel with square butt or mitered corners; prepare for gasket if required. Attach using countersunk oval. head machine screws at 1 ' -0" O.C. maximum. 2 .03 FABRICATION A. Shop assembly: 1 . Fabricate doors and frames to sizes and profiles indi- cated on reviewed shop drawings. 2 . Hardware preparation: FACILITY ENGINEERS INC. DATE: 02-15-95 08110-5 PROJECT NO. CC-94186 STEEL DOORS AND FRAMES b. Provide welded frames with temporary spreaders during shipment, handling, and installation. C. Gauge: 16 gauge. d. Locations: Frames in masonry and concrete walls, fire rated frames, and frames over 7 ' -0" in height in gypsum board partitions . e. Labels: Provide attached label for required open- ings. 3 . Provide manufacturer's standard rubber, neoprene, or silicone silencers; locations indicated below. E. Frame anchors: 1 . Wall anchors for frame attachment to masonry construc- tion: a. Type: Adjustable, T-shaped anchors or approved wire anchors. b. Provide anchors at 2 ' -0" O.C. , maximum, each jamb. C. Provide UL type anchors for fire-rated frames . 2 . Floor anchors: Provide clip type to receive two fas- teners per clip, weld to bottom of jambs and mullions; 18 gauge steel, minimum. 3 . Provide 3/8" dia. countersunk, flat head, stove bolts in expansion shields; space 6" maximum from top and bottom of frame, 2 ' -0" maximum between at in-place masonry or concrete. F. Door construction: 1 . Classification: a. Exterior units: 1) Non-insulating type: Grade III, Extra Heavy Duty, Model 3, Seamless, Hollow Steel Cons- truction;; 16 gauge material; unitized grid inner structure. 2) Insulating type: Grade III, Extra Heavy Duty, Model 4, Seamless Composite Construction; 16 gauge material; with 20 PSI compressive strength foamed-in-place polyurethane core. FACILITY ENGINEERS INC. DATE: 02-15-95 08110-4 PROJECT NO. CC-94186 STEEL DOORS AND FRAMES 1 . Mesker Door Co. 2 . Amweld Building Products, Inc. 3 . The Ceco Corp. , Ceco Door Division. 4 . Dittco Products, Inc. 5. Fenestra Corp. 6 . The Kewanee Corp. 7 . Pioneer Industries. 8 . Republic Builders Products Corp. 9 . American-Standard Co. , Steelcraft. 2 .02 MANUFACTURED UNITS A. General : Fabricate members in accord with SDI-100-85, except where more stringent requirements are specified. B. Material : Meeting ASTM A366-85, cold rolled steel. 1 . sheet. 2 . sheet, exterior components having zinc coating meeting ASTM A525-87, coating designation G60; wipe coat gal- vanized steel (WCGS) components are prohibited. C. Finish: 1 . One coat manufacturer's standard rust-inhibitive prim- er. 2 . Two coats manufacturer' s standard rust-inhibitive primer, after treatment of galvanized surfaces for paint adhesion. D. Frame construction: 1 . General: Provide pressed steel construction frames for doors, sidelights, transoms, mullions, borrowed lights, and other indicated openings. 2 . Welded type: a. Provide welded steel construction; joints fully welded; dress; and grind face smooth. FACILITY ENGINEERS INC. DATE: 02-15-95 08110-3 PROJECT NO. CC-94186 STEEL DOORS AND FRAMES B. Shop drawings : Indicate door and frame elevations, sec- OOW materials, gauges, finishes, fabrication and erec- tion details, location of finish hardware by dimension, and details of openings and louvers. C. Samples, submit as follows: 1. Door: 1 ' -0" by 1 '-0" corner section showing door construction. 2 . Welded frame: 1 ' -0" by 1 ' -0" head and jamb corner section showing welded corner construction. 3 . Anchors: One of each type. D. Quality control submittals: 1 . Certificates : a. Submit certificates indicating materials supplied or installed are asbestos free. 1 .04 QUALITY ASSURANCE A. Certifications: Furnish fire-rated components bearing factory applied labels of UL or FM; give component rating. 1.05 DELIVERY, STORAGE, AND HANDLING A. Packing and shipping: Deliver Work packaged for protec- tion. B. Acceptance at site: Inspect Work upon delivery for dam- age; reject damaged items. C. Storage and protection: Store materials under cover, 4" off floor, minimum, raised platforms, in vertical position with minimum 1/4" space between doors. Avoid use of nonvented plastic or canvas shelters which create humidity chambers. Immediately remove wet wrappers. 2 .00 PRODUCTS 2 .01 MANUFACTURERS A. Acceptable manufacturers: Manufactured units of the following manufacturers are acceptable for use. Other regional and local manufacturers are acceptable, provided units are manufactured and certified to SDI standards and meet specified criteria. FACILITY ENGINEERS INC. DATE: 02-15-95 08110-2 PROJECT NO. CC-94186 STEEL DOORS AND FRAMES SECTION 08110 STEEL DOORS AND FRAMES 1 .00 GENERAL 1 . 01 SUMMARY A. Related sections: 1. Section 03300 : Cast-in-Place Concrete. 2 . Section 04220 : Concrete Unit Masonry. 3 . Section 07920 : Sealants and Caulking. 4 . Section 08710: Door Hardware. 5 . Section 09900 : Painting. 1 .02 REFERENCES A. Standards of the following as referenced: 1 . American Society for Testing and Materials (ASTM) . 2 . American National Standards Institute (ANSI) . 3 . Factory Mutual (FM) . 4 . National Fire Protection Association (NFPA) . 5 . Steel Door Institute (SDI) . 6 . Underwriters ' Laboratories, Inc. (UL) . B. Industry standards : 1 . NFPA: National Fire Codes, Volume 4 . 2 . SDI: Technical Data Series. 1 .03 SUBMITTALS A. Product data: Submit manufacturer' s standard product data. FACILITY ENGINEERS INC. DATE: 02-15-95 08110-1 PROJECT NO. CC-94186 STEEL DOORS AND FRAMES 5 . Cure caulking materials in accord with manufacturer' s product data to obtain high early bond strength, in- ternal cohesive strength, and surface durability. 3 . 03 SCHEDULE A. Schedule below indicates general sealant locations and usage type. Reviewed submittals indicate exact location of each sealant. B. Silicone bath sealant: 1 . Perimeter of all plumbing fixtures mounted on walls and adjacent materials. 2 . Top and edges of backsplashes at all countertops . 3 . Locations requiring NSF, USDA, or other sanitary code requirements. C. Silicone sealant: 1 . Exterior and interior vertical working expansion and control joints. 2 . Exterior and interior perimeter of all door and window *; frames to adjacent materials . 3 . Interior vertical working joints. D. Acrylic latex caulk: All interior non-working joints between dissimilar adjacent materials. E. Butyl caulk: Use double bead at sill or threshold of all exterior swinging doors. + + END OF SECTION 07920 + + FACILITY ENGINEERS INC. DATE: 02-15-95 07920-9 PROJECT NO. CC-94186 SEALANTS AND CAULKING 2 . Etch concrete and masonry joint surfaces to remove alkalinity, unless caulking material manufacturer' s product data indicates alkalinity does not interfere with bond and performance. Etch with sealant manufac- turer's recommended materials in accord with sealant manufacturer's reviewed installation instructions and product data. 3 . Roughen joint surfaces on vitreous coated and similar non-porous materials, unless caulking material manu- facturer's data indicates equal bond strength as po- rous surfaces. Rub with fine abrasive cloth or wool to produce dull sheen. 3 .02 APPLICATION A. General : Comply with sealant material manufacturer' s printed installation instructions, except where more stringent requirements are required, indicated, or speci- fied. B. Primer: Prime or seal joint surfaces where recommended by caulking material manufacturer. Do not allow primer/seal- er to spill or migrate onto adjacent surfaces. C. Backer rod: Install for all caulking materials, except where recommended to be omitted by material manufacturer for application indicated. D. Sealant: 1 . Employ installation techniques which will insure caul- king materials are deposited in uniform, continuous ribbons without gaps or air pockets, with complete wetting of joint bond surfaces. , 2 . Fill joint to form slight cove, so joint will not trap moisture and debris where horizontal joints are be- tween horizontal and vertical surface. 3 . Do not allow materials to overflow or spill onto adja- cent surfaces. Use masking tape or other precaution- ary devices to prevent staining of adjacent surfaces. 4 . Remove excess and misplaced materials as Work progres- ses. Clean adjoining surfaces to eliminate evidence of misplaced materials, without damage to adjacent surfaces or finishes. FACILITY ENGINEERS INC. DATE: 02-15-95 07920-8 PROJECT NO. CC-94186 SEALANTS AND CAULKING 1 . Type: Compressible rod stock polyethylene foam, poly- ethylene jacketed polyurethane foam, butyl rubber foam, or neoprene foam; open or closed cell; type recommended by sealant manufacturer for compatibility with material . 2 . Provide size and shape of rod to control joint depth, break bond at joint bottom, form optimum shape of bead on back side, and minimize possibility of extrusion when joint is compressed. E. Tooling agent: Agent recommended by sealant or caulk manufacturer to ensure contact of material with inner joint faces. F. Divider strips: Synthetic rubber or closed cell synthetic foam not less than 1/16" thick and full depth of caulking material; approved by manufacturers of dissimilar materi- als as being compatible with each other. 3 .00 EXECUTION 3 .01 PREPARATION A. Protection of adjacent_ surfaces: 1 . Protect by applying masking material or manipulating application equipment to keep materials in joint. Allowing tape to touch cleaned surfaces to receive sealant if masking materials are used is prohibited. 2 . Remove misapplied caulking materials from surfaces using solvents and methods recommended by manufactur- er. 3 . Restore surfaces to original condition and appearance where caulking materials have been removed. B. Surface protection: 1 . Clean joint surfaces immediately before caulking joints. Remove dirt, insecure coatings, moisture, and other substances interfering with bond. FACILITY ENGINEERS INC. DATE: 02-15-95 07920-7 PROJECT NO. CC-94186 SEALANTS AND CAULKING E. Butyl caulk: 1 . Acceptable products: a. Pecora Corp. ; BC-158 . b. Tremco, Inc. ; Butyl Sealant. 2 . Characteristics: a. Type: One part butyl rubber caulk meeting Fed. Spec. TT-S-001657, Type I . b. Color: Black. F. Acrylic sealant: 1 . Acceptable products: a. Pecora Corp. ; 60+ Unicrylic. b. Toch/Carboline Company; Acrilast 570 . C. Tremco, Inc. ; Mono. 2 . Characteristics: 0 a. Meets Fed. Spec. TT-S-00230 . b. Colors: Selected by Facility Engineers Inc. from manufacturer' s standard selection. 2 . 02 ACCESSORIES A. Joint cleaner: Type recommended by sealant manufacturer for substrates indicated. B. Joint primer/sealer: Type recommended by sealant manufac- turer for conditions encountered. C. Bond breaker tape: Plastic tape applied to contact sur- faces where bond to substrate or joint filler must be avoided for sealant material performance. D. Sealant backer rod: FACILITY ENGINEERS INC. DATE: 02-15-95 07920-6 PROJECT NO. CC-94186 SEALANTS AND CAULKING C. Colors: Selected by Facility Engineers Inc. from manufacturer's standard selection. C. Silicone bath sealant: 1 . Acceptable products: a. Dow Corning Corp. ; #786 Mildew Resistant Silicone Sealant. b. GE Silicones; Sanitary 1700 Sealant. C. Pecora Corp. ; #863 . d. Sonneborn-Rexnord; Omniplus . e. Tremco, Inc. ; Proglaze. 2 . Characteristics: a. Type: One part silicone rubber; mildew and stain resistant, meeting ASTM C920-86, Type S, Grade NS, Class 25 . b. Color: Translucent. D. Acrylic-latex caulking compound: 1 . Acceptable products: a. Bostik Construction Products Division; Chem-Calk 600 . b. W.R. Meadows, Inc. ; Easaply. C. Pecora Corp. ; AC-20 . d. Sonneborn-Rexnord; Sonolac. e. Tremco, Inc. ; Acrylic Latex Caulk. 2 . Characteristics: a. Flexible, paintable, non-staining, non-bleeding, acrylic emulsion meeting ASTM C834-76 (1986) . b. Colors: Selected by Facility Engineers Inc. from manufacturer's standard selection. FACILITY ENGINEERS INC. DATE: 02-15-95 07920-5 PROJECT NO. CC-94186 SEALANTS AND CAULKING 2 .00 PRODUCTS 2 .01 MATERIALS A. Silicone sealant: 1 . Acceptable products: a. Dow Corning Corp. ; #790 . b. GE Silicones; Silglaze8 N. C. Pecora Corp. ; #864 . d. Sonneborn-Rexnord; Omniseal. e. Tremco Inc. ; Spectrem 1 . 2 . Characteristics: a. Type: One part silicone rubber meeting ASTM C920- -86, Type S, Grade NS, Class 25 . b. Design: 50% extension and 50% compression. C. Colors: Selected by Facility Engineers Inc. from manufacturer's standard selection. B. Silicone sealant: 1 . Acceptable products: a. Dow Corning Corp. ; #999 . b. GE Silicones; Construction 1200 Sealant. C. Pecora Corp. ; #863 . d. Sonneborn-Rexnord; Omniplus. e. Tremco Inc. ; Spectrem 2 . 2 . Characteristics: a. Type: One part silicone rubber meeting ASTM C920- -86, Type S, Grade NS, Class 25 . b. Design: 25% extension and 25% compression. FACILITY ENGINEERS INC. DATE: 02-15-95 07920-4 PROJECT NO. CC-94186 SEALANTS AND CAULKING 1 . Prepare, caulk, and finish one sample of each joint condition. 2 . Obtain Facility Engineers Inc. 's approval of sample joints prior to beginning Work; retain approved sam- ples as standard for Work. B. Preinstallation conference: 1 . Prior to installation of sealants and caulking materi- als, conference will be held to review Work to be accomplished. 2 . Contractor and other subcontractors concerned with sealants and caulking installation shall be present. 3 . Notify Facility Engineers Inc. at least three days prior to meeting. 4 . Verify all required submittals have been reviewed; verify sample panels acceptance. 5 . Record minutes of meeting; distribute to attending parties. 1 .05 PROJECT CONDITIONS A. Weather conditions: 1 . Installation of materials under adverse weather condi- tions is prohibited; install only within manufacturer recommended temperature range. 2 . Proceed with Work only when forecasted weather condi- tions are favorable for joint cure and development of high early bond strength. 3 . Install materials only when temperatures are in lower third of manufacturer' s recommended installation tem- perature, wherever joint width is affected by ambient temperature variations. 1 .06 WARRANTY A. Warrant Work to be free from defects in materials and workmanship, including joint failure, for five year pe- riod; begin at Date of Substantial Completion. FACILITY ENGINEERS INC. DATE: 02-15-95 07920-3 PROJECT NO. CC-94186 SEALANTS AND CAULKING 5) stains adjacent Work. 6) develops bubbles, air pockets, or voids. 5 . Sealant: Weather-proof elastomer used in filling and sealing joints, having properties of adhesion, cohe- sion, extensibility under tension, compressibility, and recovery; designed to make joints air and water- tight. Material is designed generally for application to joints at exterior of structures and for other joints subject to movement. 1 .03 SUBMITTALS A. Product data: Submit manufacturer' s product description, indicating conformance with specified requirements and installation instructions for each type sealant. Indicate preparation requirements for each substrate condition. B. Shop drawings: Submit complete shop drawings and sched- ules; indicate all joint locations and sealant selection and color for each joint. C. Samples: 1. Material colors: Submit samples of manufacturer's standard caulking material colors and special colors indicated. 2 . Material samples: Submit actual materials or litera- ture depicting actual material colors. Facility Engi- neers Inc. reserves right to reject Work not in accord with selected colors, based upon samples submitted. 3 . Selecting manufacturer meeting specified requirements, except for minimum color range requirements requires responsibility for furnishing special colors within color range requirements; submit special colors for Facility Engineers Inc. 's acceptance. D. Quality control submittals: 1 . Certificates: Submit certificates indicating materi- als supplied or installed are asbestos free. 1 .04 QUALITY ASSURANCE A. Mock-ups: FACILITY ENGINEERS INC. DATE: 02-15-95 07920-2 PROJECT NO. CC-94186 SEALANTS AND CAULKING SECTION 07920 SEALANTS AND CAULKING 1 .00 GENERAL 1 .01 REFERENCES A. Standards of the following as referenced: 1 . American Society for Testing and Materials (ASTM) . 2 . Federal Specifications (Fed. Spec. ) . 3 . Sealant and Waterproofer's Institute (SWI) . B. Industry standards: 1 . SWI: Association quality standard guidelines for sealant installation. 1 .02 DEFINITIONS A. Terms: 1 . Caulk: Process of filling joints, without regard to type of material . 2 . Caulking compound: Material used in filling joints and seams, having properties of adhesion and cohesion; not be required to have extensibility and recovery properties, usually applied to joints at interior of structures. 3 . Joint failure: Caulked joint exhibiting one or more of the following characteristics: a. Leaks air or water. b. Sealant: 1) migrates . 2) loses adhesion or cohesion. 3) does not cure. 4) discolors. FACILITY ENGINEERS INC. DATE: 02-15-95 07920-1 PROJECT NO. CC-94186 SEALANTS AND CAULKING C. After installation and adjustment, all doors shall be inspected by a qualified technical representative of the door manufacturer as approved by the Architect and his written recommendations for correction followed, for operation satisfactory to the Architect. Contractor shall furnish Owner and Architect with a copy of the report to be supplied by door manufacturer's home office. 3 .04 CLEANING A. Clean exposed surfaces; of manufactured wall panels after completion and installation, including removal of strip- pable coating, if any. B. Comply with recommendations of both panel and coating manufacturers. + + END OF SECTION 07470 + + FACILITY ENGINEERS INC. DATE: 02-15-95 07470-17 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS oil 2 . Anchoring and fastening: Provide for thermal and structural movement ' anchor and fasten components to prevent buckling of metal, opening at joints, undue stress to fasteners, and other detrimental effects to assembly. 3 . Isolate dissimilar metals to prevent corrosive or electrolytic action between metals; coat concealed surfaces with bituminous paint, or use gasketed fas- teners. 4 . Install sealants in accordance with requirements of Sealants and Caulking section. C. Tolerances: Install work of this section true to line, with variation from straight line not exceeding 1/4" in 20 ' -0" . D. Doors 1 . Install doors, frames, hardware and electrical components in strict accordance with Architect' s drawings and specifications and the door manufacturer's written instructions . 2 . Complete installation, operating and maintenance instructions shall be supplied for each door manufacturer. 3 . Manufacturer shall furnish all lags, bolts, screws and fastenings necessary to install doors, hardware and frame members to wood or steel bucks, including floor bolts. 4 . Install frames plumb and square, in correct locations indicated on drawings and with a maximum diagonal distortion of 1/8" . Ensure frames are securely and rigidly anchored to adjacent construction. 3 .03 ADJUSTING A. Remove damaged or marred panels and component parts beyond successful repair, as directed; replace with new, undam- aged panels and component parts. B. Repairs to in-place work will only be permitted as direct- ed. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-16 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS h. Springs will be torsion type, low-stress, helical wound, oil tempered spring wire per ASTM-229, to provide minimum 25, 000 cycles of use on continuous solid or tubular steel shaft. Spring fittings and drums will be made of die cast, high strength aluminum. Pre-formed galvanized steel aircraft cable shall provide a minimum of a 5 :1 safety factor. i . Door shall meet or exceed wind load requirements established by ANSI/NAGDM 102-1988 in accordance with ASTM-E-330-7 . j . Doors shall be equipped with an acrylic double thermal window of the manufacturer's standard size where indicated on the drawings. 2 .02 FABRICATION A. Shop assembly: Fabricate components of system to greatest extent possible in factory in accordance with reviewed shop drawings. 3 .00 EXECUTION 3 .01 EXAMINATION A. Verification of conditions 1 . Verify substrate is in compliance with manufactured metal siding manufacturer' s requirements. 2 . Notify Facility Engineers Inc. in writing of any con- ditions affecting proper manufactured metal siding installation. 3 . Beginning work indicates acceptance of substrate and conditions. 3 .02 INSTALLATION A. Sub-girts : install in accordance with manufacturer's instructions and reviewed shop drawings . B. Metal siding panels, grim, flashings, closures, corners, and drips: 1 . General : Install in accordance with manufacturer' s instructions and reviewed shop drawings. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-15 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS k. Freezer doors shall be equipped on four sides at gasket with a UL listed heater cable system with adjustable thermostat to eliminate frost, ready for connection to 120 volt, 60 cycle, single phase power. 4 . Sectional Vertical and High Lift Doors a. Size and operation shall be as shown on drawings. b. Sections shall be a minimum 20 gauge structural quality, hot-dipped galvanized steel with an alloyed coating of zinc-aluminum exterior and interior, factory finished with a baked-on polyester primer and white polyester finish coats . C. The door shall be a minimum 2" thick with the cavity between the interior and exterior skin completely filled with foamed-in-place polyurethane insulation and separated by thermal break to prevent heat or cold conductivity. d. Insulation shall be a rigid foamed-in-place polyurethane core free of CFC's with a minimum certified R-value of 17 .5, U-value of .057 when tested in accordance with ASTM C236-37 . e. End stiles shall be 16 gauge. f. All hinges and brackets shall be galvanized steel . Full floating ball bearing rollers will have hardened steel races. Track and roller shall be 311 . Rollers to have minimum 10 steel ball bearings. Bumper springs shall be furnished. Provide slide bolts at each jamb for securing bottom bar tc guide. Each slide bolt shall have a padlock eye. g. Doors shall be equipped with factory installed joint seals between sections, jamb seals on the ends of exterior surface, a top seal on the top section to seal against header, and an astragal on the bottom section. Air infiltration rating shall be .08 CFM per square foot of door at 15mph in accordance with ASTM-E-283-73 . FACILITY ENGINEERS INC. DATE: 02-15-95 07470-14 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS C. Panels shall be filled with polyurethane insulation with an R value of 30 at 4" thick doors and 45 at 6" thick doors. Insulation is to be pored into cavity under controlled area and pressure, adherence to panels with high strength adhesive to achieve maximum unit rigidity. d. Seams and fastenings on warm side of freezer door leaf to be vapor sealed to protect against moisture penetration. Frame shall be AC grade exterior plywood or clear kiln dried Douglas Fir clad with 26 gauge painted galvanized metal to match door panel, 1-1/2" total thickness) . Frame shall be wrap-around type including inside trim. All lumber to receive one coat of tung oil before application of metal . Header shipped with track factory mounted. e. Door shall travel on fully exposed heavy duty track rail constructed of 3/4" square steel alloy bar welded to full width angle. Track to be "down and in" design using contoured ramps and combining with carrier assembly to provide compression for seal in closed position and minimum gasket wear during operation. . f. V-groove trolley rollers to conform to track and be equipped with heavy duty ball bearings having hardened races, permanently lubricated with low temperature grease for lifetime maintenance-free operation. g. Galvanized carrier and hanger assembly to have easily adjustable hanger rods and positive locking devices to assure proper door height and providing superior compression seal at sill . Carrier to be stainless steel for plastic or stainless clad doors. h. Heavy duty adjustable stay rollers with 4" diameter minimum low temperature elastomeric roller. i . Fastenings and all hardware to have galvanized finish. j . Gaskets to be grease resistant elastomeric compound with fiber reinforcement. Sill gaskets top be sweep type on front and back of door leaf. Gaskets to be mounted to casing frame, 3 sides, in such a manner to provide adjustment against door panel . Gasket contacts to be visible. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-13 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS d. Frame shall be AC grade exterior plywood clad with 26 gauge painted, galvanized metal to match door panel, 1-1/2" total thickness. Frame shall be wrap-around type including inside trim. e. At interior doors, sill shall be flushed to floor type with CAM lift self rising hinges. Exterior doors to have high sill type frame and door bottom, except where emergency egress requires flush fit with self rising hinges . f. Gaskets at sides, head and sill (exterior doors) to be grease resistant synthetic skin with resilient sponge core. Sill gasket for interior doors shall be a double nylon reinforced neoprene sweep type. g. Hardware to have protective coating against corrosion and to consist of adjustable spring or ball bearing hinges (CAM-Lift on interior doors and exterior emergency egress doors) , latch with padlock provision, adjustable strike, panic bar exit device on exterior doors, and inside safety release which permits door to be opened from inside even when padlocked on outside. h. Freezer doors shall be equipped on four sides at gasket contact areas with a UL listed heater cable system with adjustable thermostat to eliminate frost, ready for connection to 120 volt, 60 cycle, single phase power. Heater cable shall be in bottom of door and 3 sides of frame at interior doors, 4 sides of frame at exterior doors. i . All metal cladding on warm side of door and frame shall be applied with all seams soldered and penetrating bolts sealed vapor tight. 3 . Horizontal Sliding Cooler/Freezer Doors a. Size, thickness and use shall be as indicted on drawings. b. Door panel to be constructed of 24 gauge galvanized steel primed with two coats of polyurethane paint. Panels to be reinforced as required for hardware attachment. W. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-12 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS C. Insulation shall be installed with all joints staggered and butting all edges tightly. 3 . Slip Sheet a. A slip sheet of 6 mil polyethylene shall be loose- ly laid over the floor insulation prior to con- crete slab placement. b. All joints in the slip sheet shall be overlapped a minimum of twelve inches (12" ) with the top lap placed in the direction concrete will be spread. C. The slip sheet shall extend vertically for a dis- tance of eight feet (8 ' -011 ) to temporarily protect the wall finish and insulation. After concrete placement for slabs and curbs, the exposed slip sheet shall be removed. 4 . Non-Setting Butyl Sealant: See Section 2 .01, para- graph A, sub-paragraph 10 of this Specification Sec- tion. D. Cold Storage Doors 1 . Acceptable Manufacturers a. Swinging cooler/freezer doors and horizontal slid- ing cooler/freezer doors shall be manufactured by Jamison Door Co. or Enviro Cold Storage Doors. b. Sectional vertical and high lift doors shall be manufactured by Wayne Dalton Corp. or Overhead Door Corporation. 2 . Swinging Cooler/Freezer Doors a. Size, thickness and use shall be as indicated on drawings. b. Door panel to be constructed of 20 gauge galva- nized steel, primed, and with two coats of polyur-. ethane paint. Panels to be reinforced as required for hardware attachment. C. Panels shall be filled with polyurethane insulation with an R value of 30 at 4" thick doors and 45 at 6" thick doors. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-11 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS 3 . A loose single ply membrane roof system shall be in- stalled over the extruded polystyrene insulation in accordance with Specification Section 07532 . C. Floor Insulation System 1 . Vapor Barrier a. A 10 mil polyethylene vapor barrier shall be in- stalled under the perimeter insulation and floor insulation. b. A 20 mil vinyl vapor barrier shall be installed under the insulated metal panels as shown on the drawings . C. A 4 ' -0" by 4 ' -0" by 0 .045" thick EPDM vapor barri- er with holes undercut for a tight fit on the anchor bolts shall be provided under the wood blocks under the column base plates as shown on the drawings . d. All joints in the vapor barrier shall be over- lapped a minimum of six inches (611 ) at a vinyl to vinyl joint and a minimum of twelve inches (1211 ) everywhere else. e. All joints shall be sealed with a minimum of two (2) continuous beads of non-setting butyl sealant and continuous three inch (311 ) wide duct tape. f. Any penetrations or tears in the vapor barrier shall be repaired and sealed with non-setting butyl sealant and duct tape prior to installation of any floor insulation. 2 . Floor Insulation a. Floor insulation shall be extruded polystyrene "Styrofoam SM" as manufactured by the Dow Chemical Company or "Foamular" as manufactured by U.C. Industries. b. Floor insulation thickness shall be as shown on the drawings. If no thickness is shown, the fol- lowing shall be used: 1 . Freezer: Six inches (611 ) thick comprised of two three inch (3" ) layers. 2 . Cooler and Docks: Three inch (311 ) by four foot (4 -011 ) wide perimeter insulation. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-10 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS AOW*- 11 . Foam-In-Place Insulation a. Foam-in-place insulation shall be "Froth-Pak" , portable froth/spray-in-place polyurethane foam as manufactured by InstaFoam Products, Inc. , Joliet, Illinois or approved equal . b. Material is to be a Class 1, .two-component poly- urethane froth/spray to be installed in strict accordance with the manufacturer's specifications and instructions. B. Roofing and Roof Insulation 1. Roof Insulation a. Roof insulation shall be a combination of expanded polystyrene and extruded polystyrene. b. Roof insulation thickness shall be as shown on the drawings. C. Insulation installed in two or three layers, as shown on drawings, shall have joints staggered. All edges shall be butted tightly. d. The extruded polystyrene insulation shall be "Sty- rofoam SM" as manufactured by the Dow Chemical Company or "Foamular" as manufactured by U.C. Industries. 1 . Insulation shall have an 25 psi average com- pressive strength, an aged R-value of 5 .00 per inch of thickness at 75 0F and meet ASTM C578- 87a. e. The expanded polystyrene shall be "Insulfoam EPS" as manufactured by the AFM Corporation or approved equal . 1 . Insulation shall have a 1 .0 PCF dry weight density, 10 to 14 psi (10% deformation) com- pressive strength, an R-value of 3 .85 per inch of thickness at 75°F and meet ASTM C177 or C518 . f. Foam-in-place insulation: See Section 2 .01, para- graph A, sub-paragraph 11 of this specification section. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-9 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS 6 . Panel Core a. Foam core shall be continuously foamed-in-place polyurethane, with the following nominal proper- ties. 1 . 92% closed cell structure. 2 . Density: nominal 2 .2 lbs/ft3 3 . Compressive strength: 22 ,psi . 4 . Tensile strength: 30 psi . 5 . Shear strength: 22 psi . 7 . Vapor Flashing a. Vapor flashing shall be Peal and Seal self stick aluminum roll roofing as manufactured by MFM Buil- ding Products Corp. b. Vapor flashing shall be installed in strict accor- dance with the manufacturer's specifications and instructions. 8 . Pourable Sealer a. Pourable sealer shall be Sikaflex 201 as manufac- tured by the Sika Corporation or approved equal . b. Pourable sealer shall be installed in strict ac- cordance with the manufacturer's specifications and instructions . C. Color shall be selected by the Architect. 9 . Sealant Tape a. Sealant tape shall be Chemseco modified isobuty- lene tripolymer tape TC-84 as manufactured by Chemseco or approved equal . b. Sealant tape shall be installed in strict accord- ance with the manufacturer' s specifications and instructions. 10 . Non-Setting Butyl Sealant a. Non-setting butyl sealant shall be Chemseco SM-501 as manufactured by Chemseco or approved equal . b. Non-setting butyl sealant shall be installed in strict accordance with the manufacturer' s specifi- cations and instructions. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-8 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS 4 . Panel side joints shall be roll formed double offset tongue-in-groove and shall be attached with concealed clips and fasteners in the panel joint, or with back fasteners. Design and spacing of fasteners shall be the Panel Manufacturer's responsibility. 5 . Panel accessories and trim: a. Unless specified or detailed otherwise, Panel Manufacturers trim shall be used according to the details provided on the approved shop drawings. b. where such trim is used in connection with the vapor sealing of the panel, non-setting butyl sealant, sealant tape, pourable sealer, vapor barrier and foam in place insulation shall be placed in accordance with those details. C. Panel accessories and trim shall be G-90 hot dipped galvanized with the following minimum thickness: Base channel 16 gauge Offset clip 12 gauge Cap channel 18 gauge Exterior and Interior corner flashing 24 gauge Joint flashing 24 gauge Personnel door and miscellaneous panel opening flashing 24 gauge Dock door 10 gauge Material handling access doors 24 gauge w/ 10 gauge face plate Other miscellaneous trim 24 gauge d. 24 gauge panel trim shall be finished in a color to match the adjacent panel. e. Panel accessories and trim shall be fastened to the panels with self tapping screws with sealing washers. Pop rivets shall not be used except for connection of the cap channel to the panel . Pop rivets may be used only in this location. f. The face of the panels shall be cut as shown on the drawings to provide a thermal break. g. All joints, gaskets, stiffeners, and all other accessories shall be supplied by the panel manu- facturer. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-7 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS I . Freeze/Heat Cycling: The panel shall exhibit not delamination, surface blistering or permanent bowing when subjected to cyclic temperature extremes of -200°F to +180°F for twenty-one (21) eight hour temperature cycles. J. Fire Test: Panels shall have been tested by Factory Mutual in accordance with Factory Mutual Research Corporation Standard 4880 Building Corner Fire Test Procedure. Core material shall have been tested for "surface burning characteristics" in accordance with standard ASTM E-84 test procedure. Flame spread 25 maximum and smoke devel- oped 450 maximum. These numerical ratings are not intended to reflect hazards presented by this or any other material under actual fire conditions. Factory Mutual approved per Factory Mutual 's Standard 4880 as specified in Approval Report J.I . OR2SO.AM and Factory Mutual Standard 441 as; listed in Approval Report J.I . P4A5 .AM. 2 .00 PRODUCTS 2 .01 MATERIALS A. Insulated Metal Panels 1 . Insulated panels shall be Metal-Span III, CF-44 and CF-45 wall panels as manufactured by Metl-Span or similar panels as manufactured by Aluma Shield Indus- tries . 2 . Panel Facings a. Panel facings shall be pre-painted, stucco em- bossed, G-90 hot dipped galvanized twenty-four (26) gage steel for both inner and outer face. b. Panel profiles: 1) Exterior faces: "Fluted mesa" . 2) Interior faces: "Mesa wave" . C. Panel faces shall be tested with a .2 mil epoxy based primer, followed by a nominal .8 mil finish coat of siliconized polyester resin paint, factory applied. Custom color shall be selected by the Architect. 3 . Panel thickness shall be as called for on the draw- ings. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-6 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS 1 .09 GUARANTEE A. Submit manufacturer's written two (2) year limited warranty providing panels to be free from defects in materials and workmanship, beginning from the date of shipment of panels. B. The subcontractor shall issue a separate one year guaran- tee against defects in installed materials and workmanship and that all work of this section is in compliance with plans and specifications. 1.10 PERFORMANCE TESTING REQUIREMENTS A. Structural Tests: The design load/deflection criteria shall be verified from tests per ASTM E-72 "Chamber Meth- od" using a 20 psf simulated wind load. A deflection limit of L/180 shall apply to walls and L/240 shall apply to roofs . B. Air Infiltration: Air infiltration shall not exceed .06 cfm per square foot of wall area when tested per ASTM E- 283 at a static pressure of 6.24 psf. C. Static Water Penetration: There shall be no uncontrolled water penetration through the panel joints at a static pressure of 6 .24 psf when tested per ASTM E-331 . D. Dynamic Water Penetration: There shall be no uncontrolled water penetration through the panel joints when subjected to a 95 mph slipstream air flow and application of water for a 15 minute period in accordance with AAMA 501.1 . E. Thermal Properties: When tested in accordance with ASTM C- 236, the panel shall provide an R-value of 6 .25 per inch of thickness. F. Condensation: The minimum condensation resistance factor of the panel shall be 92 when tested in accordance with AAMA 1503 .1. G. UBC 17-5 "Room Fire Test Standard for Interior of Foam Plastic Systems" ; Panel test specimen shall meet the standards established by UBC 17-5, when tested by an inde- pendent laboratory. H. Fatigue Test: The panel shall withstand deflection cycling at L/180 to two (2) million alternate cycles with no evidence of delamination, core cracking or permanent bowing. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-5 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS 2 . Installer: Contractor with a minimum of five (5) years experience with this type of construction, li- censed or qualified by manufacturer to install manufacturer's insulated panels and with documentation indicating successful completion of contracts for projects of similar size, scope and materials. C. Testing: 1 . The Architect reserves the right to have a thermal scan done of the entire facility by an independent testing laboratory to assure that an efficient thermal envelope was installed and all joints and junctures are correctly sealed. 2 . If the thermal scan reveals any deficiencies, the subcontractor shall : a. Remedy all deficiencies to the satisfaction of the Architect at the subcontractor's expense. b. Bear the cost of the thermal scan. C. Bear the cost of any re-testing to assure all deficiencies have been corrected. 3 . If the thermal scan reveals no deficiencies, the sub- contractor shall not bear the cost of the thermal scan. 1 .07 DELIVERY, STORAGE AND HANDLING A. Handle and store insulated metal panel, roof insulation, underslab perimeter insulation, doors and related acces- sories in accordance with printed instructions of manufac- turer. 1 .08 SEQUENCING AND SCHEDULING A. Coordinate requirements of this section with work de- scribed under flashing and sheet metal section. B. Make available for purchase flat stock matching insulated metal panel siding stock in material, finish, and gauges required for shop fabricated flashings, closures and accessories . FACILITY ENGINEERS INC. DATE: 02-15-95 07470-4 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS 8. Door numbers coinciding with architectural drawings . D. Samples: One 210" long by full width sample of insulated panel, complete with factory applied finish. Three (3) complete sets of manufacturer' s standard colors on 6 11x 6" metal sheets for selection by architect and to show range of color/texture to expected. E. Samples: 6" by 6" door sample indicating full range of color to be expected in finished work. F. Quality Controls Submittals: 1 . Design Data: Design calculations, bearing seal and signature of a registered engineer licensed to prac- tice in the State of Massachusetts . Include the following as a minimum: a. Anticipated panel movement through thermal range. b. Wind load data. C. Air infiltration data. d. Water infiltration data. 2 . Certificates: a. Manufactured insulated panel, manufacturer' s cer- tification that installer has qualifications spec- ified. b. Manufacturer' s certification that materials sup- plied by him comply with specifications and draw- ings; include test results and other substantiat- ing data. G. Sample of final guarantees as listed below. 1 .06 QUALITY ASSURANCE A. Regulatory Requirements: Wind resistance of manufactured siding assembly for positive and negative pressures; in accordance with requirements of local code. B. Qualifications: 1 . Manufacturer: Minimum of ten (10) years experience in production of factory foamed-in-place insulated com- posite panels. FACILITY ENGINEERS INC. DATE: 02-15-95 07470-3 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS 4 . National Association of Architectural Metal Manufac- turers (NAAMM) . 1 .03 DEFINITIONS A. Terms: 1 . DFT: Dry Film Thickness. 1 .04 SYSTEM DESCRIPTION A. Design Requirements: Design manufactured insulated metal panels, doors, roofing insulation, supports, connection, and associated items. 1 .05 SUBMITTALS A. Product data: Submit manufacturer' s technical literature for all materials specified. B. Panel Shop Drawings: Indicate the following: 1 . Layout and elevation of all panels, including thick- nesses and profiles. 2 . Layout of sub-girt system. 3 . All fabrication and installation details; including, but not limited to; material type, jointing, anchor- ing, trim, flashing, accessories, weatherproofing, terminations, and metal work penetrations. C. Door shop drawings; indicate the following: 1 . Locations and elevations of doors. 2 . Guide details and method of anchorage to openings. 3 . Construction details. 4 . Configurations, locations and installation of hard- ware. 5 . Size, shape and thicknesses of materials. 6 . Details of tracks, rollers, fittings, and other at- tachments including installation of counter balance and operators to adjacent surfaces. 7 . Manufacturer's installation and operation instruc- tions . FACILITY ENGINEERS INC. DATE: 02-15-95 07470-2 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS SECTION 07470 COLD STORAGE INSULATION SYSTEMS 1 .00 GENERAL 1 .01 SUMMARY A. Section includes: 1 . Insulated wall panels. 2 . Roof insulation. 3 . Floor insulation. 4 . Cold storage doors. 5 . Prefinished trim. 6 . Foamed-in-place insulation. B. Related sections: . 1 . Section 03100 : Concrete Formwork 2 . Section 03300: Cast-In-Place Concrete 3 . Section 05120 : Structural Steel 4 . Section 05310 : Metal Roof Decking 5 . Section 06100 : Rough Carpentry 6 . Section 07532 : Loose Laid Single Ply Membrane 7 . Section 07600 : Flashing and Sheet Metal 8 . Section 07920 : Sealants and Caulking 1 .02 REFERENCES A. Standard of the following, as referenced: 1 . Aluminum Association (AA) . 2 . American Society for Testing and Materials (ASTM) . 3 . Federal Specifications (Fed. Spec. ) . Aoft- FACILITY ENGINEERS INC. DATE: 02-15-95 07470-1 PROJECT NO: CC-94186 COLD STORAGE INSULATION SYSTEMS D. Bolts: 1 . Provide standard cut washers for bolt heads and nuts bearing on wood. 2 . Provide bolt holes 1/32" to 1/16" larger than nominal bolt diameter. 3 . Provide 7 bolt diameter clearance from the end and 4 bolt diameter clearance from the edge of wood members. 3 .03 APPLICATION A. Tolerances, unless indicated otherwise: 1 . Variation from plumb: 3/8" in 10 ' -0" height, noncumu- lative. 2 . Variation in horizontal squaring diagonals: 1/211 . 3 . Variation in room horizontal squaring diagonals : 1/4" . 4 . Variation in walls from tangent line (straightness) : 1/4" in 10 ' -0" non-cumulative. 5 . Variation in location of walls from dimension: +1/4" . 6. Location of dimensioned openings : +3/811 . 7 . Variation in rough opening size: +1/4" , -1/811 . + + END OF SECTION 06100 + + FACILITY ENGINEERS INC. DATE: 02-15-95 06100-9 PROJECT NO. CC-94186 ROUGH CARPENTRY 3 . Install all wood framing, necessary blocking, rough bucks, and furring, required by drawings and necessary for proper installation of millwork and other finish carpentry. B. Brush apply preservative treatment to cut ends of treated lumber; use same type material used for original treat- ment. C. Temporary supports: 1 . Make wood centering or other necessary supports for openings in masonry walls accurate and strong. Prop- erly brace and secure in position until masonry has thoroughly set. 2 . Provide blocking :indicated on drawings and as re- quired. Secure blocking firmly with anchors at not more than 2 ' -0" O.C. 3 .02 INSTALLATION A. Blocking: 1 . Install in continuous horizontal row at mid-height of partitions, if required by code or indicated. 2 . Wedge, align, and anchor blocking with nails. 3 . Coordinate blocking with locations of finishing mate- rials, fixtures, specialty items, and trim. B. Sheet material installation: 1 . Plywood deck: deck, wall sheathing, and subfloor: a. Provide with face grain perpendicular to supports; terminate panels over supports; stagger end joints of adjacent panels. b. Allow 1/16"between end joints and 1/8" between edge joints for expansion and contraction. C. Attach plywood with 6d cement coated nails; space at 6" O.C. along each support; 12" O.C. intermedi- ate. C. As a minimum, nail size and quantity shall meet the requirements of UBC Table 25-Q. FACILITY ENGINEERS INC. DATE: 02-15-95 06100-8 PROJECT NO. CC-94186 ROUGH CARPENTRY 2 .02 SOURCE QUALITY CONTROL A. Inspection: 1. Grade marks: a. General : Identify all lumber and plywood by offi- cial grade mark of agency approved by ALSC Board of Review. b. Lumber grading: 1) Grade stamp to contain symbol of grading agen- cy, mill number or name, grade of lumber, species or species grouping, or combination designation, rules under which graded, where applicable, and condition of seasoning at time of manufacture. 2) Conform to PS 20 with amendments, for grading of species used. Current edition of applicable association grading rules govern. All lumber 2" or less in thickness shall bear grade mark of an ALSC Board of Review approved agency. C. Softwood plywood; appropriate grade trademark of APA, indicate: 1) Type, grade, class, and identification index. 2) Inspection and testing agency mark. 3 .00 EXECUTION 3 .01 ERECTION A. Accurately lay out Work to provide correct openings to receive other trades. 1 . Lay out Work in accord with allowable tolerances indi- cated in Article 3 .03 below. 2 . Cut wood framing and carpentry Work square on bear- ings, closely fitted, accurately set to required lines and levels, and rigidly secured in place. .. FACILITY ENGINEERS INC. DATE: 02-15-95 06100-7 PROJECT NO. CC-94186 ROUGH CARPENTRY 4) Silver Metal Products, Inc. 5) Simpson Strong-Tie Company, Inc. b. Provide other code approved miscellaneous column caps and bases, connectors, ties, framing anchors, hangers, and other fabri-cated items required for framing not specifically described but required to complete the work. F. Hardware: 1 . General : a. Provide nails, bolts, nuts, washers, screws, ex- pansion bolts, clips, powder actuated fasteners, and similar hardware necessary for complete in- stallation of indicated materials. b. Provide hardware to adequately resist design loads and meet codes. C. Provide hardware of proper type to secure materi- als to substrates encountered. 2 . Provide anchors and fasteners for securing wood items, unless indicated otherwise as follows: a. Bolts, nuts, studs, and lag screws: Conform to ANSI B18 .2 .1 and B18.5 . b. Wood screws: Conform to ANSI 818 .6 .1 and Fed. Spec. FF-S-111; style and material best suited for use. C. Nails, brads, staples, and spikes: Conform to Fed. Spec. FF-N-105B; type and size best suited for use. use common wire nails for structural members. d. Nails, spike;, bolts, studs, and lag screws for exterior exposed-to-view and other exterior fram- ing: Hot dip galvanize in accord with ASTM A153, Class D. e. Drilled concrete and masonry anchors: Conform to Fed. Spec. FF-S-325 . f. Powder activated fasteners: Conform to Fed. Spec. FF-P-395 . FACILITY ENGINEERS INC. DATE: 02-15-95 06100-6 PROJECT NO. CC-94186 ROUGH CARPENTRY a. Roof sheathing: 19/32" APA rated sheathing, structural I, Exposure I, 5-ply. Nailing as indicated. b. Decking: Decking, subflooring, and wall sheat- hing: APA RATED SHEATHING, 32/16, EXTERIOR, Exposure 1, thickness indicated. C. Interior wall surfaces: APA A-D, INT, Group I, thickness indicated. d. HDO, A-A, G-1, EXT-APA; High Density Overlay both sides. D. Treated materials: 1 . Preservative treated materials: a. Lumber: Meeting AWPA C-2 and AWPB LP2, 0 .25 retention, for above grade use; LP22, 0 .40 reten- tion, for at or below grade use. b. Plywood: Meeting AWPA C-9 and AWPB LP2, 0.25 retention, for above grade use; LP22, 0 .40 reten- tion, for at or below grade use. C. Moisture content after treatment and final drying: 1) Lumber: 19%, maximum. 2) Plywood: 15%, maximum. 2 . Locations : All stills, plates and nailers resting on or attached to concrete or masonry which is in contact with earth or foundations and as indicated or required by Code. E. Miscellaneous specialties: 1 . Metal items: Including but not limited to framing anchors, post caps, bases, straps and holdowns. a. Acceptable manufacturers : 1) Cleveland Steel Specialty Company. 2) Harlen Metal Products, Inc. 3) Kant Sag Div. of United Steel Products Compa- ny. FACILITY ENGINEERS INC. DATE: 02-15-95 06100-5 PROJECT NO. CC-94186 ROUGH CARPENTRY B. Lumber: 1 . Framing lumber graded under ALSC rules and SPIB or WWPA. 2 . Non-Structural light framing, 2" to 4" thickness, 2" to 6" wide: a. General framing: STANDARD Grade. b. Plates, blocking, bracing, and nailers: STANDARD Grade. C. General utility purposes: STANDARD Grade. d. Lumber in contact with concrete, concrete slabs, exterior masonry walls: No. 2 Southern Pine or No. 2 Douglas Fir, minimum, preservative treat in accord with specified standards below. 3 . Structural joists and planks, 2" to 4" thickness, 5" and wider, floor joists, ceiling joists, and rafters: Conform to spans set forth in "Span Tables for Joists and Rafters" , current edition, published by National Forest Products Association; sizes indicated on draw- ings; Southern Pine No. 2 Grade minimum. 4 . Beams, 5" x 5" and larger: Southern Pine No. 1 Dense SR Grade. 5 . Posts, 5" x 5" and larger: Southern Pine No. 2 Dense SR Grade. 6 . Studs; load bearing and non-load bearing: a. 2 x 4 to 14 ft. long: Douglas Fir, Nem Fir or Southern Pine Construction Grade. b. 2 x 6, 2 x 8, 2 x 10: Douglas Fir, Nem Fir or Southern Pine! No 2 . Grade. 7 . Specific uses/grades not included above: Follow rec-. ommended grades for use intended defined in SFPA, Southern Pine Use Guide, Table 3 and Western Woods Use Book, WWPA Grading Rules. C. Sheet materials: 1 . Plywood: APA rated sheathing meeting the requirements Of PS 1 . FACILITY ENGINEERS INC. DATE: 02-15-95 06100-4 PROJECT NO. CC-94186 ROUGH CARPENTRY a. Preservative treated wood: Submit certification by treating plant stating chemicals and process used, net amount of salts retained, and conform- ance with applicable standards. 1 .04 DELIVERY, STORAGE, AND HANDLING A. Storage and protection.: 1 . Place materials in areas protected from weather imme- diately upon delivery to Project site. 2 . Store materials minimum 6" above ground on blocking; cover with protective waterproof covering; provide for adequate air circulation and ventilation. Storage of materials over two days requires ground cover under materials. 3 . Storing seasoned materials in wet or damp portions of building is prohibited. 4 . Protect sheet materials from broken corners and dam- aged surfaces . 5 . Stack framing lumber to ensure proper ventilation and drainage. Protect lumber from elements. Store against cover in well ventilated building where not exposed to extreme changes of temperature or humidity. 2 .00 PRODUCTS 2 .01 MATERIALS A. General : 1 . Dimensions: Indicated lumber dimensions are nominal . Actual dimensions conform to industry standards estab- lished by ALSC and the Rules Writing Agencies. 2 . Provide materials required for Work under this section suitable for intent and purpose specified. Any spe- cies meeting code requirements acceptable unless oth- erwise specified. Sizes indicated are nominal. Con- form to PS-20 for actual sizes. Provide S4S lumber, surfaced four sides, unless indicated otherwise. 3 . Moisture content: 19% maximum at time of placement, unless indicated otherwise. FACILITY ENGINEERS INC. DATE: 02-15-95 06100-3 PROJECT NO. CC-94186 ROUGH CARPENTRY 5 . Gypsum Association (GA) . 6 . Underwriters ' Laboratories, Inc. (UL) . C. Industry standards: 1 . Grading rules and standards: a. American Lumber Standards Committee (ALSC) . b. American Plywood Association (APA) : APA Design- Construction Guide, January 1988 edition. C. National Forest Products Association (NFPA) . d. National Bureau of Standards (NBS) : 1) PS-1-83; Construction and Industrial Plywood. 2) PS-20-70 (Reaffirmed 1981) ; American Softwood Lumber Standard. e. National Particleboard Association (NPA) . f. Southern Forest Products Association (SFPA) : 1977 Grading Rules (and Supplements) . g. Southern Pine Inspection Bureau (SPIB) . h. West Coast Lumber Inspection Bureau (WCLIB) . i . Western Wood Products Association (WWPA) : Wood Frame Design for Commercial/Multifamily Construc- tion, Revised. 4-87 . 2 . Preservative treated materials: a. American Wood-Preservers ' Association (AWPA) : Book of Standards. b. American Wood Preservers Bureau (AWPB) : Standards of the American Wood Preservers Bureau. C. American Wood Preservers Institute (AWPI) . 1 .03 SUBMITTALS A. Quality control submittals: 1 . Certificates: FACILITY ENGINEERS INC. DATE: 02-15-95 06100-2 PROJECT NO. CC-94186 ROUGH CARPENTRY SECTION 06100 ROUGH CARPENTRY Division 1, General Requirements, are hereby made a part of this section as fully as if repeated herein. 1 .00 GENERAL 1.01 SCOPE A. Receipt, unloading, handling, proper storage and protec- tion from damage of all materials. B. Layout and coordination of work with other trades. C. Work Included: Perform all work necessary and required to complete the work of this section as indicated. D. Related Work in Other Sections : The following items of associated work are included in other sections of these specifications: 1 . Section 03100 : Concrete Formwork. 2 . Section 03300 : Cast-in-Place Concrete. 3 . Section 04220 : Concrete Unit Masonry. 4 . Section 07920 : Sealants and Caulking. 5 . Section 09900 : Painting. 1 .02 CODES AND STANDARDS. Except as modified by the requirements specified herein and/or the details on the drawings, all work included in this section shall conform to the applicable pro- visions of the following codes and standards with their latest revisions unless indicated otherwise. A. Governing Local or State Building Code. B. Standards of the following as referenced: 1 . American National Standards Institute (ANSI) . 2 . American Institute of Timber Construction (AITC) . 3 . American Society for Testing and Materials (ASTM) . 4 . Federal Specifications (Fed. Spec. ) . FACILITY ENGINEERS INC. DATE: 02-15-95 06100-1 PROJECT NO. CC-94166 ROUGH CARPENTRY 3 . Galvanizing: All items that are specified and/or noted as galvanized must be hot dip galvanized after fabrication. Only where size of assembly is too large may items be galvanized prior to fabrication and only with permission of Architect. 4 . All precautions during fabrication and galvanizing spelled out in A.S.T.M. All galvanizing must be per- formed in compliance with A.S.T.M. A-153 . 5 . Galvanized materials must be inspected for compliance with these specifications and marked with a stamp indicating the A.S.T.M. number and the weight of the zinc coating in ounces per square foot. Galvanizer must furnish a notarized statement of compliance with all standards and specifications. 6 . Field Touch-up of galvanized coating that has been damaged shall be by cold galvanizing compound by Z.R- .C. or equal as approved by the Engineer. 3 .03 PROTECTION AND CLEANING A. Remove all soil and foreign matter from finished surfaces and apply such protective measures as may be required to prevent damage or discoloration of any kind until accept- ,, ance of project. B. Protection shall be provided by strippable coating, pro- tective sleeves, polyethylene sheets, boarding, or any other suitable means during fabrication, shipment, site storage, and erection to prevent damage to the finished work due to stains, d:iscolorations, scratches, or any other cause. Damaged elements shall be replaced as damages occur. Provide protection for walking surfaces during construction. C. After installation, and after danger of subsequent damage has passed, remove all protective coverings from all exposed surfaces, and clean those surfaces of all soil and discoloration, ready for acceptance. + + END OF SECTION 05500 + + FACILITY ENGINEERS INC. DATE: 02-15-95 05500-6 PROJECT NO. CC-94186 MISCELLANEOUS METAL 10 . Protect all disimilar metals from galvanic corrosion by pressure tapes,, coatings or isolators as approved. B. Welding: 1 . Perform all welding in accordance with AWS Code latest edition. 2 . Weld shall be made only by operators experienced in performing the type of work indicated. 3 . Welds normally exposed to view in the finished work shall be uniformly made and shall be ground smooth. 4 . Where welding is done in proximity to glass or protec- ted from damage due to weld sparks, spatter, or tramp metal . C. Bolted, Screwed, and Riveted Connections: 1 . In general, use bolts for field connections only and then only as detailed. Provide washers under all heads and nuts bearing on wood. Draw all nuts tight and nick threads of permanent connections to prevent loosening. Use beveled washers where bearing is on sloped sur- faces . 2 . Where screws must be used for permanent connections in ferrous metal, use flat head type, countersunk, with screw slots filled and finished smooth and flush. D. Surface Treatment and protective Coatings: 1 . Cleaning. Thoroughly clean all mill scale, rust, dirt, grease and other foreign matter from ferrous metal prior to any galvanizing or painting. 2 . Painting. After :material has been properly cleaned and treated, apply shop prime coat of paint to all surfaces except those encased in concrete or masonry. Apply all paint as per manufacturer's directions. Spot paint all abrasions and field connections after assem- bly. Shop coat shall be dry prior to shipment to job site. Unless otherwise specified or directed, do not apply shop prime coats or any stenciled or painted identification markings to any galvanized surfaces. FACILITY ENGINEERS INC. DATE: 02-15-95 05500-5 PROJECT NO. CC-94186 MISCELLANEOUS METAL 3 .00 EXECUTION 3 .01 CONDITION OF SURFACES. Inspect all surfaces to receive mis- cellaneous metal work and report all defects which would interfere with this installation. Starting work implies accep- tance of surfaces as satisfactory. 3 .02 WORKMANSHIP A. General Requirements: 1 . Verify all measurements at job. 2 . Coordinate all metal work with adjoining work for details of attachment, fittings, etc. Do all cutting, shearing, drilling, punching, threading, tapping, etc. , required for miscellaneous metal or for attach- ment of adjacent work. Drill or punch holes; do not use cutting torch„ Shearing and punching shall leave true lines and surfaces. 3 . Conceal all fastenings where practicable. Thickness of metal and details of assembly and supports shall give ample strength and stiffness. Form joints exposed to weather to exclude water. 4 . Make all permanent connections in ferrous metal sur- faces using welds where at all possible; do not use bolts or screws where they can be avoided. 5 . Provide all lugs, clips, anchors, and miscellaneous fastenings necessary for the complete assembly and installation. 6 . Set all work plumb, true, rigid, and neatly trimmed out. Miter corners and angles of exposed moldings and frames unless otherwise noted. 7 . Do all grouting of frames, plates, sills, bolts, and similar items with non-shrink grout. 8 . Set all railings and similar items shown or required to be set in sleeves or cans with molten lead or quick setting anchor cement. Unless otherwise noted, size sleeves for approximately 1/4 inch clearance all around. 9 . Where items must be incorporated or built into adja- cent work, deliver to trade responsible for such work in sufficient time that progress of work is not de- layed. Be responsible for proper location of such items. FACILITY ENGINEERS INC. DATE: 02-15-95 05500-4 PROJECT NO. CC-94186 MISCELLANEOUS METAL 2 .02 STANDARD CATALOG PRODUCTS A. Ferrous Metal Railings: Steel . Provide all terminals and fittings as indicated on the Drawings for required for the complete installation. 2 .03 SPECIALLY FABRICATED PRODUCTS A. Ferrous Railings: 1 . Pipe railings are 1-1/4 inches I.P.S. unless noted otherwise. Fabricate in largest sections practicable, all shop joints welded, all field joints with conc- ealed sleeves and pins. Return all rails to wall where possible. Where railing ends cannot return, close ends with welded cap and ease edges. 2 .04 FINISHES. (Except as otherwise noted on the drawings or specified) : A. All ferrous metal items that will be exposed to the weath- er, exposed to moisture or to corrosive conditions, or embedded in exterior masonry or concrete (angles, clips, anchors, sleeves, etc. ) must be hot dip galvanized after fabrication, as well as any other items so specified or noted. 1 . Castings. Castngs shall be galvanized under ASTM A-120 assembled steel products. 2 . Metal railings shall be finished as specified for interior ferrous metal except give two shop prime coats, each a different color. B. Interior Ferrous Metal: Welds, burrs, and rough surfaces ground smooth and completed assembly cleaned, hot phos- phate treated, and given one shop prime coat of paint. Hot phosphate treatment not required on items which are not exposed in the finish work or on those items where size prohibits such treatment. Indicate on shop drawings where treatment is proposed to be omitted. C. All Exposed Fastenings: To match color and finish of adjacent material . FACILITY ENGINEERS INC. DATE: 02-15-95 05500-3 PROJECT NO. CC-94186 MISCELLANEOUS METAL ems• C. Steel Structures Painting Council (SSPC) Surface Prepara- tion Specification (Vol 2) . 1 .03 SUBMITTALS A. Shop Drawings: Shop drawings shall show dimensions, sizes, thicknesses, gauges, finishes, joining, attach- ments, and relationship of work to adjoining construction. Where items must fit and coordinate with finished surfaces and/or constructed spaces, take measurements at site and not from Drawings. 2 .00 PRODUCTS 2 .01 BASIC MATERIALS AND ACCESSORIES A. Standard Structural Steel Shapes and Plates : ASTM A36 . B. Architectural and Miscellaneous Steel Items: ASTM A283, grade optional . C. Steel Tubing: ASTM A500 (cold-formed) Grade A or B A-501 (hot-formed) , welded or seamless . D. Steel Pipe: ASTM A53, Type E or S, Grade A or B ASTM '* A120, Standard weight (Schedule 40) unless otherwise noted. E. Cast Iron: ASTM AA48, Class 30 unless otherwise indica- ted. F. Fastenings (General) : Furnish all bolts, nuts, screws, clips, washers, and any other fastenings necessary for proper erection of items specified herein. 1 . For ferrous metal . Use stainless steel or galvanized on exterior. On interior, match adjacent material . G. Welding Electrodes: As permitted by AWS Code latest edition. H. Paint (Primer) : zinc chromate type. I . Galvanizing: ASTM A-153, hot-dipped galvanizing after fabrication. FACILITY ENGINEERS INC. DATE: 02-15-95 05500-2 PROJECT NO. CC-94186 MISCELLANEOUS METAL SECTION 05500 MISCELLANEOUS METAL Division 1, General Requirements, are hereby made a part of this section as fully as if repeated herein. 1 .00 GENERAL 1 .01 SCOPE A. Work Included: Perform all work necessary and required to complete the work of this section as indicated. Such work includes but is not limited to the following: 1 . Metal items requiring special fabrication. 2 . Metal handrails and guard rails. 3 . Metal ladders . 4 . Cleanout doors . 5 . Wheel guards . OOW 6 . Miscellaneous angle and channel supports, flat bars and fastenings, all as shown on the Drawings and not provided as part of structural steel frame. 7 . Metal lintels and angles when furnished "loose" . 8 . Brackets and supports for millwork and counters . 9 . Grouting required for setting all miscellaneous metal items . 1 .02 REFERENCES AND STANDARDS. The following references and stan- dards are hereby made a part of this Section and requirements therein except as otherwise specified herein or shown on the Drawings. Nothing contained herein shall be construed as permitting work that is contrary to code requirements or governing rules and regulations. A. "Code for Arc and Gas Welding in Building Construction" of American Welding Society, AWS latest edition with current supplements and addenda. B. "Metal Finishes Manual" , published by National Assn. of Architectural Metal Manufacturers (NAAMM) . FACILITY ENGINEERS INC. DATE: 02-15-95 05500-1 PROJECT NO. CC-94186 MISCELLANEOUS METAL B. Point mortar joints. :Remove and replace units with exces- sive spalls or chips. + + END OF SECTION 04220 + + FACILITY ENGINEERS INC. DATE: 02-15-95 04220-10 PROJECT NO. CC-94186 CONCRETE UNIT MASONRY 3 . Stop horizontal joint reinforcement 1" from control joint. 4 . Provide joints as follows, unless otherwise indicated on drawings, at: a. Running walls, expressed as ratio of panel length to height: 1) No reinforcing: 1 .25 to 1; 24 -8" maximum between joints. 2) Reinforcing spaced 16" O.C. vertically: 1 .87 to 1; 37 '-4" maximum between joints. 3) Reinforcing spaced 8" O.C. vertically: 2 .5 to 1; 44 ' -8" maximum between joints . b. Intersecting walls, either one more than 10 ' -0" long. C. Structural columns. d. Intersections with concrete walls. e. Joint between masonry and structural slabs, beams, or decks. f. All changes in wall thickness. g. All abrupt changes in wall height. 5 . Leave joint open and clean for caulking in accord with Sealants and Caulking section. H. Acceptable tolerances : 1 . Maximum variation from plumb: 1/4" in 10 ' -011 ; not exceeding 3/8" in 20 ' -011 . 2 . Maximum variation from level: 1/4" in 20 ' -0" ; not exceeding 1/2" in 40 ' -0" or more. 3 . Maximum variation. in linear building line from loca- tion indicated: 1/4" in 20 ' -011 . 3 .03 CLEANING AND POINTING A. Keep masonry Work free of mortar droppings as Work pro- gresses and, at completion of Work, rub masonry to remove excess mortar. FACILITY ENGINEERS INC. DATE: 02-15-95 04220-9 PROJECT NO. CC-94186 CONCRETE UNIT MASONRY a. Provide weep holes in exterior wythe of masonry at 2 ' -8" O.C. horizontally at heads and sills of openings, in exterior walls at grade, and in other locations where flashing is indicated or speci- fied. b. Form weeps by placing 12" long pieces of rope wick in mortar joints, extending into cavity. Leave wicks in place and cut off flush with face of wall . C. Keep weep holes and area above flashing free of mortar droppings. E. Joint treatment: 1 . Tool all CMU mortar joints in some manner. Do not cut or strike mortar joints on exposed faces until "thumb print" hard. 2 . Tooled joints: Strike exposed joints in standard CMus flush and, when partially set, tool using "V" shaped or concave tool; strike interior joints of CMU with concave tool . F. Expansion joints : 1 . Make joints 1" wide, unless indicated otherwise. 2 . Keep joint clear of mortar by temporarily filling with fiberboard as wall is laid. 3 . Stop horizontal joint reinforcement 1" from expansion joint. 4 . Build in expansion flashing as work progresses. 5 . Leave joint open and clean for caulking in accord with Sealants and Caulking section. G. Control joints: 1 . Build in control joints, Michigan style, with 15 lb. asphalt felt curled in end core covering end of block on one side; core on other side filled with mortar as unit is laid. 2 . Make joint 3/8" wide, unless indicated otherwise, rake out control joints to depth of 3/4" while mortar is still plastic. FACILITY ENGINEERS INC. DATE: 02-15-95 04220-8 PROJECT NO. CC-94186 CONCRETE UNIT MASONRY 4 . Place reinforcement in accord with drawings, lap as indicated. Secure at bottom and top and at intervals not exceeding 192 bar diameters . 5 . Provide at least 8" of solid end bearing full height of wall for lintels, beams, and other load supporting members, except as otherwise indicated. 6 . Fill reinforced cells with coarse grout in maximum of five foot lifts; consolidate by vibrating and rodding. 7 . Form horizontal construction joints in grout lifts by stopping grout pour 1-1/2" below top of uppermost course in pour. D. Mortar joints: 1 . Bed joints for unreinforced partitions: a. Lay first course in full bed of mortar. b. Apply mortar on face shell only of CMU already laid on all other bed joints. C. Apply beveled buttering to face shell to insure full bed joints on masonry unit to be laid. 2 . Make adjustment while mortar is still soft and plastic by tapping to plumb and bringing to alignment. 3 . Check each CMU as laid with mason' s level for level and plumb with wall below. 4 . Remove and replace mortar with fresh mortar, where adjustment must be made after mortar has started to set. 5 . Keep bed and head joints uniform in width, except for minor variations required to maintain bond and locate returns. 6 . Standard thickness for both horizontal and vertical mortar joints: 3/8" . 7 . Take particular care to avoid spreading mortar on exposed face of CMU. Only normal mortar droppings will be accepted on face of CMU; remove only after mortar has dried enough not to smear. 8 . Weep holes: FACILITY ENGINEERS INC. DATE: 02-15-95 04220-7 PROJECT NO. CC-94186 CONCRETE UNIT MASONRY 4. Cut CMUs with abrasive power saw or wet cut with power saw with clean water only. Use of recirculated water is prohibited. Lay out units to minimize cutting. Refrain from use of units less than 1/3 original length. B. Building in other Work: 1. Build in Work of other trades indicated to be built-in with CMUs as Work progresses; include anchors, wall plugs, expansion joints, and accessories. Space and align built-in parts; exercise care not to disturb other materials from position. Fill in spaces around built-in items with coarse grout. 2 . Fill hollow metal frames in masonry walls with fine grout as wall is laid. Rake back 1/2" joint between hollow metal frame and adjacent masonry to receive sealant. 3 . Provide minimum 8" solid end bearing full height of wall from floor to bearing points for lintels, beams, and other load supporting members by either use of solid block or filling cores with cement grout unless otherwise indicated. fir•.. 4 . Provide lintels and bond beams where indicated using lintel blocks laid with joints matching adjacent Work; reinforce as indicated; fill block with concrete. 5 . Reinforcing installation: Specified in Masonry Acces- sories section. 6 . No lintels are required at masonry openings of 3 ' -4" or less where support is provided by metal door frames and grouted with mortar or concrete. C. Reinforced unit masonry: 1 . Construct reinforced CMU walls using Type "S" mortar. 2 . Align vertical CMU cells to be filled to maintain clear, unobstructed vertical cell, continuous to foun- dation, equal to cell void of an individual CMU. Remove mortar droppings and debris from cells to be grouted. 3 . Provide cleanouts at bottom of each vertically re- inforced cell, at each pour of grout. Seal cleanouts after inspection of reinforcement, before grouting begins with CMU or formwork. FACILITY ENGINEERS INC. DATE: 02-15-95 04220-6 PROJECT NO. CC-94186 CONCRETE UNIT MASONRY D. Joint reinforcing: Masonry joint reinforcing specified in Masonry Accessories section. E. Vertical expansion joint: Bellows type specified in Flashing and Sheet Metal section. F. Control joint material: 1. Extruded control joints specified in Masonry Accessories section. G. Backer rods and caulking: Specified in Sealants and Caulking section. H. Lintels: Galvanized steel, exterior use; prime painted steel, interior use; specified in Metal Fabrications section. 3 .00 EXECUTION 3 .01 PREPARATION A. Protection of Work: 1 . Keep walls dry during erection by covering at end of each work period with non-staining waterproof membrane covering. Protect partially completed walls not being worked on with non-staining waterproof membrane until Work of other trades completes protection of walls. Covering shall overhang at least 2 ' -0" on each side of wall; anchor on each side of wall . 2 . Protect finished exposed Work from stains. 3 . Brace walls during construction to protect from wind damage. 3 .02 INSTALLATION A. Workmanship: 1 . Lay only dry masonry units. 2 . Lay masonry plumb, level, and true to line with accu- rate coursing indicated on drawings. 3 . Lay units in running bond with head joints centered in alternate courses. FACILITY ENGINEERS INC. DATE: 02-15-95 04220-5 PROJECT NO. CC-94186 CONCRETE UNIT MASONRY B. Coordinate installation of masonry anchors with structural system when masonry is attached. 2 .00 PRODUCTS 2 .01 MANUFACTURED UNITS A. Concrete unit masonry: 1. Hollow non-load bearing units: a. Meeting ASTM ('90-85, medium weight, Grade N-I . b. Nominal face dimensions: 8" by 1 ' -411 . B. Fire rated units : 1. Manufacture in accord with UL Standard UL-618, Stand- ard for Concrete Masonry or American Insurance Associ- ation Standards . 2 . Use manufacturer capable of furnishing specified cer- tification indicating units are manufactured in accord with rating requirements indicated. C. Exposed external corners of interior concrete masonry units : Bullnose type; provide exposed external corners of fire rated units with square edges. D. Compressive strength: 1500 psi, minimum, based on net area. 2 .02 ACCESSORIES A. Weep wicks : 1/4" inorganic fiber rope. B. Masonry cleaning compound: 1 . Acceptable products: a. L&M Construction Chemicals; Quik Kleen. b. ProSoCo, Inc. ; Sure Klean 600 Heavy Duty Concrete Cleaner. 2 . Type: Inorganic acid. C. Mortar: Type "S" ; specified in Mortar section. FACILITY ENGINEERS INC. DATE: 02-15-95 04220-4 PROJECT NO. CC-94186 CONCRETE UNIT MASONRY 4. Maintain panel throughout Work as standard of masonry Work. Do not destroy panel until directed by Facility Engineers Inc. 1 .06 DELIVERY, STORAGE, AND HANDLING A. Deliver CMUs to Project site on pallets. Offload CMUs with pallets resting on ground. No CMUs are allowed to be set on ground. B. Cover CMUs with non-staining waterproof membrane covering. Keep units dry. Allow air circulation around stacked units. Installation of wet or stained CMUs is prohibited. 1 .07 PROJECT CONDITIONS A. Environmental requirements: 1 . Laying masonry when temperature of surrounding air has dropped below 45 degrees F. , unless temperature is rising; and at no time when temperature has dropped below 40 degrees F. is prohibited, except by written permission from Facility Engineers Inc. 2 . Cold weather precautions: "* a. Authorized masonry Work during temperatures below 40 degrees F. , but above freezing: Provide and maintain mortar at temperature between 40 degrees F. and 120 degrees F. until placed. b. Maintain air temperature above 40 degrees F. on both sides of masonry for at least 72 hours after laying. C. Use windbreaks to protect masonry construction from direct exposure to winds in excess of 15 MPH when constructed in temperatures below 32 degrees F. 3 . Protect masonry construction from direct exposure to wind and sun when erected in ambient air temperatures 95 degrees F. and above in the shade with relative humidity less than 50%. 1 .08 SEQUENCING AND SCHEDULING A. Install and inspect mechanical and electrical work prior to enclosing or covering with masonry. Cut away web of masonry unit without disturbing face or bond where runs of piping or conduit are required. Awk FACILITY ENGINEERS INC. DATE: 02-15-95 04220-3 PROJECT NO. CC-94186 CONCRETE UNIT MASONRY B. Submit certificates from CMU manufacturer prior to deliv- ery of CMUs to Project site. 1 . Certify CMU' s for compliance with specification re- quirements, including compressive strength, moisture content, and linear drying shrinkage. 2 . Basis of certification: Laboratory tests on like CMUs tested in past twelve months for linear shrinkage; and past six months for other requirements. Submit copies of tests. 3 . Certificates: a. Submit certificates from masonry manufacturer, prior to delivery of concrete masonry units to Project site. b. Each certificate shall be signed by an authorized officer of manufacturing company; and contain name and address of Subcontractor, Project location, quantities, date or dates of shipment or delivery to which certificate applies, and time rated fire resistance where indicated. 1 .05 QUALITY ASSURANCE A. Sample wall panel : 1 . Lay 6 ' -0" long by 4 ' -0" high sample wall panel for concrete unit masonry. Orient as directed by Facility Engineers Inc. 2 . Indicate the following: a. Bonding. b. Mortar color. C. Joint tooling. d. Reinforcement.. e. workmanship. 3 . Prepare panel at least 14 days prior to beginning masonry work. Should panel be disapproved, prepare additional panels until approved by Facility Engineers Inc. FACILITY ENGINEERS INC. DATE: 02-15-95 04220-2 PROJECT NO. CC-94186 CONCRETE UNIT MASONRY SECTION 04220 CONCRETE UNIT MASONRY 1 .00 GENERAL 1 .01 SUMMARY A. Products installed but not furnished in this section: 1. Section 04100 : Mortar. 2 . Section 04150 : Masonry Accessories. 3 . Section 08110 : Steel Doors and Frames . B. Related sections: 1. Section 03300 : Cast-in-Place Concrete. 2 . Section 07920 : Sealants and Caulking. 1 .02 REFERENCES A. Standards of the following as referenced: 1 . American Society for Testing and Materials (ASTM) . 2 . National Concrete Masonry Association (NCMA) . 3 . Portland Cement Association (PCA) . 4 . Underwriters ' Laboratories, Inc. (UL) . 1 .03 DEFINITIONS A. Terms: 1 . CMU: Concrete unit masonry or concrete masonry unit. 2 . Bed joint: Horizontal mortar joint between two CMU' s. 3 . Head joint: Vertical mortar joint between two CMU' s. 1 .04 SUBMITTALS A. Samples: Submit three samples for each type concrete masonry unit, indicating range of texture to be expected in finished Work, if requested by Facility Engineers Inc. FACILITY ENGINEERS INC. DATE: 02-15-95 04220-1 PROJECT NO. CC-94186 CONCRETE UNIT MASONRY D. Column or beam anchors: 1 . Channel slots and anchors: Fasten to steel column's or beam's flange at 1 ' -4" O.C. vertically at columns; horizontally at beams . 2 . Weld-on anchors: Weld to steel column's or beam's flange at 1 ' -4" O.C. vertically at columns; horizon- tally at beams. Wire brush clean; paint welded areas at column or beam and anchor with zinc rich primer. 3 . Install triangular ties at anchors; set in mortar bed. E. Reinforcement bar positioners: 1. vertical type: Install in accord with ACI Committee 531 Code recommendations . 2. Horizontal type: Install in U-block or lintel block in accord with code requirements. F. Rubber control joints: Install in Concrete Unit Masonry section; locate rubber control joints in unit masonry construction where indicated. G. Mesh hardware cloth: Install in bed joints of concrete unit masonry where indicated to prevent migration of grout. + + END OF SECTION 04150 + + FACILITY ENGINEERS INC. DATE: 02-15-95 04150-5 PROJECT NO. CC-94186 MASONRY ACCESSORIES 2 . Grout: Dur-O-Wal, Inc. ; Dur-O-Stop; monofilament corrosion resistant screen; width 2" less than wall width. 3 .00 EXECUTION 3 .01 INSTALLATION A. General : Install accessories in accord with manufactur- er's product data. B. Masonry joint reinforcement: 1 . Install in single wythe masonry walls at 1 ' -4" O.C. vertically unless otherwise indicated on drawings. Lap side rods 6" minimum at splices . 2 . Fully embed longitudinal rods in mortar for entire length with 5/8" minimum cover on exterior wall side and 1/2" minimum cover at other locations. 3 . Stop reinforcement 1" back from expansion and control joints and openings in masonry walls. 4. Masonry openings over 1 ' -0" wide: Install reinforce- ment in first and second bed joint above and under openings with non-continuous reinforcement; extend 2 ' -0" beyond jamb, each side; bridge control joints. 5 . Build in prefabricated "L" and "T" sections to provide continuity at corners and intersections. 6. Cut and bend units as indicated in manufacturer's installation instructions for continuity at returns, offsets, pipe enclosures, and special conditions. C. Adjustable wall ties for masonry: 1 . Install in concrete unit masonry walls to receive brick facing. 2 . Space ties not exceeding 1 ' -4" O.C. vertically and 2 ' -0" O.C. horizontally with maximum 2 .67 SF wall area per tie. 3 . Install pintle in each eye section of reinforcing just prior to installing exterior wythe. FACILITY ENGINEERS INC. DATE: 02-15-95 04150-4 PROJECT NO. CC-94186 MASONRY ACCESSORIES 8. Provide Dur-O-Wal, Inc. ; Ins-O-Grip retainers at each cross wire for drip. B. Dovetail slots and anchors: 1 . Slots. a. Type: Dur-O-Wal, Inc. ; D/A 100, filled. b. Material : 24 gauge steel; galvanize in accord with ASTM A153-82, Class B-2, minimum. C. Column anchors: 1 . Type: Strap type. 2 . Material : 16 gauge steel; galvanize in accord with ASTM A153-82, Class B-3, minimum. 3 . Size and configuration: 2" wide by 71, long with 1-1/21, fold back, notched at one end to receve beam flange. D. Beam anchors: 1. Type: Corrugated. 2 . Material : 1/8" by 1-1/4" galvanized steel in accord with ASTM A153-82, Class B-2 . 3 . Size and configuration: 10" long with flange hook 3/4" by 1-1/4" return. E. Reinforcement bar positioners: 1 . Horizontal bars: Dur-O-Wal D/A 811; nine gauge basic brite finish steel wire meeting ASTM A82-85 . 2 . Vertical bars: Dur-O-Wal D/A 810; nine gauge basic brite finish steel wire meeting ASTM A82-85 . F. Extruded control joints: Dur-O-Wal D/A 2000 Series; extruded natural or synthetic rubber, meeting ASTM D2000- 80, Type 2AA-805, 80 durometer hardness. G. Mesh hardware cloth: 1 . Loose fill insulation: Dur-O-Wal, Inc. ; Fil-Stop; 10 by 10 coated fiberglass mesh meeting ASTM D1668-73, Type 207; width 2" less than wall width. FACILITY ENGINEERS INC. DATE: 02-15-95 04150-3 PROJECT NO. CC-94186 MASONRY ACCESSORIES 1 . Products specified as standard of quality are manufac- tured by Dur-O-Wal, Inc. 2 . Products of the following manufacturers similar in type and quality are acceptable, subject to compliance with specified requirements. a. AA Wire Products Company. b. Heckmann Building Products, Inc. C. Masonry Reinforcing Corp. of America. d. National Wire Products Corp. 2 .02 MANUFACTURED UNITS A. Masonry joint reinforcement: 1 . Fabricate from cold drawn wire meeting ASTM A82-85 . 2 . Galvanize all items as follows, minimum: a. Exterior walls: In accord with ASTM A153-82, Class B-2 . b. Interior walls, both wall surfaces on interior: In accord with ASTM A641-82, Class 3 . 3 . Longitudinal rods: Nine gauge deformed wires. 4 . Cross wires: Nine gauge wire; butt weld to lon- gitudinal rods . 5 . Type: a. Single wythe CMU walls: Dur-O-Wal, Inc. ; Ladur Type8 or Dur-O-Wal, Inc. ; Truss with two longitu- dinal rods . 6. Reinforcement width: a. Single wythe CMU walls: 2" less than total wall width. 7 . Provide reinforcement in 10 ' -0" lengths with prefabri- cated "L" and "T" units at intersecting walls of same design and finish as joint reinforcement. FACILITY ENGINEERS INC. DATE: 02-15-95 04150-2 MASONRY ACCESSORIES PROJECT NO. CC-94186 SECTION 04150 MASONRY ACCESSORIES 1 .00 GENERAL 1 .01 SUMMARY A. Related sections: 1. Section 03200 : Concrete Reinforcement. 2 . Section 03300: Cast-in-Place Concrete. 3 . Section 04100 : Mortar. 4. Section 04220 : Concrete Unit Masonry. 1 .02 REFERENCES A. Standards of the following as referenced: 1 . American Concrete Institute (ACI) . 2 . American Society for Testing and Materials (ASTM) . 1 .03 SUBMITTALS A. Product data: 1 . Submit complete list of products for use; indicate compliance with specified requirements. 2 . Indicate manufacturer, product, and correlation to specified item if from other manufacturer than speci- fied item. 3 . Intent to use specified products does not relieve responsibility of submitting product line. B. Samples: Submit for each specified item, if requested by Facility Engineers Inc. 2 .00 PRODUCTS 2 .01 MANUFACTURERS A. Acceptable manufacturers: FACILITY ENGINEERS INC. DATE: 02-15-95 04150-1 PROJECT NO. CC-94186 MASONRY ACCESSORIES 3 . Non-shrink grout: Mix prepared product with water directed by manufacturer 's printed product data to achieve minimum compressive strength of 7000 psi at 28 days. C. Mixing: 1. Mix mortar and cement grout in power driven, drum type mixers. Operate mixer minimum of five minutes after addition of all materials. 2 . Add water reducing and plasticizing admixture in ac- cord with admixture manufacturer's product data for job mixed mortars except when premixed masonry cement is used. 3 . Addition of other admixtures including anti-freeze ingredients is prohibited. 4 . Measure materials for job mixed mortars in containers with known volume; measurement by shovels is prohib- ited. D. Masonry/mortar combination: 1 . CMU: Type 3 .00 EXECUTION 3 .01 INSTALLATION A. General : 1 . Place mortar as directed in section. 2 . Use masonry/mortar combination indicated above. 3 . Retemper mortar as necessary to keep plastic. 4 . Use of mortar after setting has begun or after 2-1/2 hours has elapsed since initial mixing is prohibited. B. Grouts: Place as specified in other sections. + + END OF SECTION 04100 + + FACILITY ENGINEERS INC. DATE: 02-15-95 04100-4 PROJECT NO. CC-94186 MORTAR b. W.R. Meadows Company; 588 . C. Master Builders; Set Grout. d. U.S. Grout Corp. ; Five Star Grout. 2 . Meet requirements of C.O.E. Spec. CRD-621-82 for non- -shrink grout at all flow levels with no bleeding. F. Water: Clean, potable, free from deleterious amounts of alkalies, acids, and organic materials. 2 .02 MIXES 1 . Type "S" job mixed or bag mixed mortar: a. Proportion materials by volume in accord with ASTM C270-86b OR; b. One part Portland cement and over 1/4 to 1/2 parts Type "S" hydrated lime to aggregate proportioned at not less than 2-1/4 nor more than three times combined volume of cement and lime used OR; C. 1/2 part Portland cement to one part Type N mason- ry cement to aggregate proportioned at not less than 2-1/4 nor more than three times volumes of cementitious materials used OR; d. One part Type S premixed masonry cement to aggre- gate proportioned at not less than 2-1/4 nor more than three times volumes of cementitious materials used. B. Grout proportions : 1 . Fine grout: Proportion materials by volume in accord with ASTM C476-83 at one part Portland cement to 0 .0 to 1/10 part hydrated lime to fine aggregate propor- tioned at not less than 2-1/4 • nor more than three times sum of volumes of cement and lime used. 2 . Coarse grout: Proportion materials by volume in ac- cord with ASTM C476-83 at one part Portland cement and 0 .0 to 1/10 part lime to coarse aggregate proportioned at not less than one nor more than two times sum of volumes of cement and lime used and slump measured according to ASTM 0143-78 of 811 . FACILITY ENGINEERS INC. DATE: 02-15-95 04100-3 PROJECT NO. CC-94186 MORTAR 2 .00 PRODUCTS 2 .01 MATERIALS A. Portland cement: 1 . Meeting ASTM C150-86, natural color, domestic manufac- turer. 2 . Normal weather and conditions: Type I . 3 . Cold weather: Type III or Type IIIA. B. Hydrated lime: Meeting ASTM C207-79 (1984) , Type S. C. Masonry cement: 1 . Acceptable manufacturers: a. Blue Circle, Inc. b. Giant Cement Company. C. U.S. Cement Company. 2 . Characteristics: a. Meeting ASTM C91-87a, non-staining, 22% maximum air content by volume. b. Color: 1) Normal CMU or where color is not important: Natural, similar to Giant Cement Company; Giant Dark Gray. D. Aggregate: 1 . Mortar: Clean, hard, natural, washed sand meeting ASTM C144-84 and ASTM C404-85, Size No. 2, Natural . 2 . Cement grout: Meeting ASTM C404-85, fine aggregate, Size No. 1. E. Non-shrink grout: 1. Acceptable products: a. Gifford-Hill and Company; Supreme Grout. FACILITY ENGINEERS INC. DATE: 02-15-95 04100-2 PROJECT NO. CC-94186 MORTAR SECTION 04100 MORTAR 1 .00 GENERAL 1 .01 SUMMARY A. Related sections: 1 . Section 04220 : Concrete Unit Masonry. 2 . Section 05120 : Structural Steel . 3 . Section 08110 : Steel Doors and Frames. 1 .02 REFERENCES A. Standards of the following as referenced: 1 . American Society for Testing and Materials (ASTM) . 2 . Portland Cement Association (PCA) . 1 .03 DEFINITIONS A. Terms: 1 . CMU: Concrete unit masonry or concrete masonry unit. 1 .04 SUBMITTALS A. Product data: Submit manufacturer' s product specifica- tions and mixing and installation instructions for each manufactured product. 1 .05 DELIVERY, STORAGE, AND HANDLING A. Deliver materials, except aggregate, in original unopened containers displaying product name, type, grade, and mixing instructions. 1 .06 QUALITY ASSURANCE A. Use only one brand of cement for each type specified throughout Project. FACILITY ENGINEERS INC. DATE: 02-15-95 04100-1 PROJECT NO. CC-94186 MORTAR 3 .09 DEFECTIVE WORK: The following concrete work will be consid- ered defective and may be ordered by the Engineer to be re- moved and replaced at Subcontractor's expense: A. Concrete Slabs on Grade: 1 . Not specified strength. 2 . Not specified flatness and levelness . 3 . Containing rock pockets, voids, or cold joints. 4 . Containing wood or foreign matter. 5. Otherwise not in accordance with the intent of the drawings and specifications. B. Joints and Joint Filler: 1 . Excessive joint width, greater than 1/411 . 2 . Non-squared joint edges. 3 . Joint and joint filler separation greater than 1/32" at facility substantial completion. AMW 4 . Loose, depressed or low joint filler. + + END OF SECTION 03310 + + Aoffik FACILITY ENGINEERS INC. DATE: 02-15-95 03310-18 PROJECT NO. CC-94186 CONCRETE SLABS G. Timeliness of Floor Profile Tests and Reports: All floor tolerance measurements shall be made by the testing laboratory within 48 hours after slab installation. In all cases, tolerance measurements shall precede the removal of shores and forms. Results of all floor profile tests - including a running tabulation of the overall FF and overall FL values for all of the slabs installed to date - shall be provided to the Builder within 72 hours after each slab installation. H. Remedial Work: If, after completion, the entire floor installation measures less than either of the specified overall F-numbers or if any individual floor section measures less than either of the specified minimum local F- numbers, then the sub-contractor shall undertake the remedial measures set forth in section 3 .07K. For the purposes of flatness and levelness control, minimum floor section boundaries shall coincide with the construction and control joints and "entire" floor boundaries shall coincide with major room limits. I . Correction of Flatness/Levelness Defects : Flatness/levelness defects in the floor shall be corrected only by grinding or by removal and replacement of the defective slabs. Under no circumstances will filling of low spots be permitted. All areas requiring corrective work will be identified by the testing laboratory, and all corrected areas must be re-measured by profileograph for final approval . All costs for corrective work will be borne exclusively by the Subcontractor. J. Certification of Tolerance Compliance: Within two (2) weeks after completion of all corrective work, the testing laboratory shall issue a final report certifying compliance of the defined-traffic floor with the specified F min tolerance. 3 .08 INTERIOR JOINTS OF SLAB ON GRADE: All interior construction and control joints, shall be filled with the specified epoxy joint filler. This compound shall be mixed and installed in strict accordance with the manufacturer' s specifications and installation instructions. The epoxy joint filler shall = be installed until at least 90 days after slab placement. Six months after facility occupancy, all loose, depressed or low joint filler and joint separations greater than 1/32" shall be refilled or replaced in accordance with the manufacturer's recommendations . look FACILITY ENGINEERS INC. DATE: 02-15-95 03310-17 PROJECT NO. CC-94186 CONCRETE SLABS 3 .07 SLAB LEVELS AND FINISHES A. Steel Trowel Finish: All slabs shall receive a monolithic steel trowel finish. Surfaces shall be screeded, leveled, floated and steel troweled. Trowel shall be vigorously used at an angle under pressure by the finisher until troweling gives evidence of shine or gloss as required to make a smooth, hard, dense, impervious surface, free of defects. Mechanical troweling machines may be used if the desired finish and level tolerance can be obtained by their use, but finishing shall be by hand troweling at edges and areas inaccessible to machine trowels. Surface tolerance shall be as described in Section 3 .07.G. The slab tolerance shall be measured in accordance with AC1117R unless indicated otherwise. Thickness tolerance for all slabs shall be +1/211 ; -0 . B. All concrete curbs shall receive a smooth steel trowel finish unless indicated otherwise. C. Addition of Materials: The addition of cement, sand, water, or mortar to slab surfaces while . finishing concrete is strictly prohibited. D. Slabs shall be laid to temporary screeds set level at the proper elevations. Screeds to be pipe or metal . Wet screeds will not be allowed. Screeds shall be set no further apart than 12 feet C to C. E. Flatness and Levelness Tolerances: Floors shall conform to the following surface profile tolerances: Face Floor Flatness Number: Specified Overall Value = FF (SOV) 35 Minimum Local Value = FF (MLV) 19 Face Floor Levelness Number: Specified Overall Value = FL (SOV) 25 Minimum Local Value = FL (MLV) 13 F. Floor Tolerance Measurements: FF and FL tolerances shall be tested in accordance with ASTM E-1155. Actual overall F-numbers shall be calculated using the inferior/superior area method. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-16 PROJECT NO. CC-94186 CONCRETE SLABS 3 .04 CONSTRUCTION JOINTS. Construction joints shall be made and located as required or as indicated and detailed on the Drawings. If for any reason, the Subcontractor feels a change is necessary, he shall devise a plan and submit it to the Engineer for approval . All joints not indicated on the drawings shall require the prior approval of the Engineer. Construction joints shall be coated with the specified curing compound to act as a bond breaker prior to placement of new concrete. 3 .05 CONTROL JOINTS. Control joints in slab surfaces shall be located as indicated on the drawings. Control joints shall be made by sawing a 1/8" wide continuous slot to a depth of 1/4 the thickness of the slab. Maximum joint spacing (feet) in each direction shall not exceed either 2 . 5 times the slab thickness (inches) or 20 feet. Installation of control joints shall occur as soon as the concrete is hard enough not to be torn or damaged by the saw. 3 .06 PROTECTION AND CURING A. Protect concrete from injurious action of the elements and defacement of any nature during construction operations . B. Keep concrete in a thoroughly moist condition from the time it is placed until it has cured, for at least 7 days at a temperature of at least 50 degrees by curing methods approved by the Engineer. C. Carefully protect exposed concrete corners from traffic or use which will damage them in any way. D. All interior slabs shall be wet cured. Burlap cloth or white burlap-polyethylene sheeting saturated with water shall be placed as soon as the concrete has hardened sufficiently to prevent surface damage. The coverings should be kept continuously in place and moist for a minimum of 7 days. E. Immediately after removal of wet cure coverings, the specified dissipating curing compound shall be applied. The compound shall be applied in accordance with the manufacturer's recommendations. F. Foot traffic shall be kept off slabs for at least 72 hours. Staging or loading of equipment or supplies on slabs shall not occur within 8 days of slab placement. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-15 PROJECT NO. CC-94186 CONCRETE SLABS H. Pumping: Concrete may be placed by proper pumping. The high range water reducing admixture (superplasticizer) may be used upon approval of the Engineer. Equipment for pumping shall be of such size and design as to insure continuous flow of concrete at the delivery end without separation of materials. The use of aluminum pipe in pumping equipment is prohibited. I . Vibrating and Compacting: 1 . All concrete shall be thoroughly consolidated and compacted by suitable means during the operation of placing and depositing, and shall be thoroughly worked around reinforcement, embedded items, and into the corners of the forms. All concrete against forms shall be thoroughly spaded. Internal vibrators shall be used under experienced supervision, and shall be kept out of contact with reinforcement and wood forms . Vibrators shall not be used in a manner that forces mortar between individual form members . 2 . Vibrators shall be flexible electric type or approved compressed air type, adequately powered and capable of transmitting to the concrete not less than seven thousand (7, 000) impulses per minute. The type of vibrator used shall be in accordance with ACI 3098, "Guide for Consolidation of Concrete" . Vibrator shall be such that the concrete becomes uniformly plastic with their use. Lower frequency vibrators may be used with "flowing concrete" . 3 . Vibration shall be close to the forms but shall not be continued at one spot to the extent that large areas of grout are formed or the heavier aggregates are caused to settle. Care shall be taken not to disturb concrete which has its initial set. 4 . The responsibility for providing fully filled out, smooth, clean and properly aligned surfaces free from objectionable pockets and blemishes shall rest entirely with the Subcontractor. 5. Use of vibrators to transport concrete shall not be allowed. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-14 PROJECT NO. CC-94186 CONCRETE SLABS 3 . Do not permit the membrane to be punctured except at utility risers. E. Anchors and Embedded Items: Anchors, bolts, sleeves, in- serts, wood blocking, and any other items to be embedded in concrete shall be accurately secured in position before the concrete is placed. F. Where openings are required by the various trades, but are not detailed on the drawings, reinforce as directed by the Engineer. G. Handling and Depositing: 1 . Concreting, once started, shall be carried on as a continuous operation until the section of approved size and shape is completed. 2 . Concrete shall be handled as rapidly as practicable from the mixer to the place of final deposit by methods which prevent the separation or loss of ingredients. It shall be deposited, as nearly as practicable, in its final position to avoid rehandling or flowing. 3 . Concrete shall not be dropped freely where reinforcing will cause segregation, nor shall it be dropped freely more than six (6) feet. Concrete shall be deposited to maintain a plastic surface approximately horizontal . 4 . Concrete that has partially hardened shall not be deposited in the work. The discharge of concrete shall be started not more than 60 minutes after the introduction of mixing water. Placing of concrete shall be completed within 90 minutes of the first introduction of cement into the mix. 5 . Placing on subgrade: Concrete shall not be placed on subgrade faster than it can be spread and straightened. 6 . Installation of concrete slab on grade shall be done under completed roof. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-13 PROJECT NO. CC-94186 CONCRETE SLABS 1. Specified strength of concrete reported used. M. Mix reported used. n. Approximate number of cubic yards represented by sample. o. Location or portion of structure represented by sample. p. Description of initial curing of test specimens. q. Date of test and age of specimen. r. Compressive strength P.S.I . S. Statement signed by laboratory supervisor that all applicable ASTM Standards performed by the laboratory have been followed, except as noted. E. Test Sections: 1 . Joint Filler: Subcontractor shall fill a 10 ft. long test section of joint filling for Architect/Engineer approval prior to proceeding with the balance of work. A technical representative from the joint filler manufacturer shall be present and assist in the filling of the test section. 2 . The approved test sections establishes minimum look standards for all work. 3 .03 CONVEYING AND PLACING CONCRETE A. Notification: The Engineer shall be notified at least 48 hours in advance of the placing of any concrete. B. Bearing area under slabs shall be approved by an independent testing lab before placing concrete. C. Concrete shall not be placed on frozen ground. D. Provide the specified vapor barrier membrane with the bedding and covering indicated on the drawings, beneath slabs on grade. 1 . Place the membrane in as large sheets as practicable, lapping 12 inches, with the top lap placed in the direction concrete will be spread. 2 . Carefully cut, fit, and seal the membrane to all pipes and conduits projecting through the membrane, using small sheets, where necessary, and pressure-sensitive tape. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-12 PROJECT NO. CC-94186 CONCRETE SLABS and the concrete proves to be satisfactory, the cutout sections shall be restored to the original condition in a manner satisfactory to the Engineer at no additional cost to the Builder. C. Additional Testing: 1 . Inspect concrete batching, mixing, and delivery operations to the extent deemed necessary by the Engineer. 2 . A full time representative from an Independent Testing Laboratory shall be on site to observe concrete placement and finishing, and perform all tests as described above for all slabs on grade. The inspector shall determine that the slab work is being done in accordance with the drawings, specifications, and AC1302 .1R "Guide for Concrete Floor and Slab Construction" . The inspector shall submit to the Engineer daily reports and a final report on the construction of the slab. The daily reports shall describe the area constructed and any deficiencies found and corrective action taken. The final report shall convey any outstanding deficiencies or the fact that all deficiencies were corrected. look 3 . An independent testing lab shall test and approve the allowable bearing pressure and modulus of sub- grade reaction at all slab areas. D. Submittal of Concrete Test Reports: 1 . Concrete test reports submitted by the Testing Laboratory to the Engineer to be used in determining whether concrete meets the strength requirements shall contain at least the following information: a. Name and location of project. b. Name of Architect/Engineer. C. Name of Contractor. d. Name of concrete producer. e. Delivery ticket number. f. Date and time batched. g. Date and item sampled, with identification number or letter for each specimen. h. Temperature of concrete. i . Temperature of air. j . Slump. k. Air content and unit weight of concrete. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-11 PROJECT NO. CC-94186 CONCRETE SLABS In the event that concrete is pumped to its final location, slump tests shall be made prior to the concrete being placed in the pump and at the nozzle discharge. The slump at the nozzle discharge shall conform to the maximum slump given in these specifications. B. Compression Tests: 1 . The Testing Laboratory will prepare and cure compression test samples at the Builders expense. One set of at least four cylinders will be made in accordance with ASTM C31 from each 50 cubic yards of concrete, or fraction thereof, placed each day. 2 . One cylinder from each set will be tested at 7 days for information. Two cylinders shall be tested at 28 days for acceptance in accordance with ASTM C39 . 3 . The fourth cylinder from each set shall be kept until the 28 day test reports on the second and third cylinders in the same set has been received by the Engineer. 4 . The strength level shall be considered satisfactory so long as the averages of all sets of three consecutive strength test results equal or exceed the specified strength f 'c, and no individual strength test (average of two cylinders) result falls below the specified strength f1c by more than 500 psi . 5 . in the event the average compressive strength of the two 28 day cylinders do not achieve the required level, the Engineer may elect to test the fourth cylinder immediately or test it after 56 days. 6 . In the event that the result is below the required level, the Engineer may require test cores of the hardened concrete to be taken by the Testing Laboratory in accordance with ASTM C42 . If such test indicates that the core specimen is below the strength level required by ACI 318, Section 5 .6 .4, the concrete in question shall be removed and replaced without cost to the Builder. Any other work damaged as a result of this concrete removal shall be replaced with new materials to the satisfaction of the Engineer at no additional cost to the Builder. The cost of coring will be deducted from the contract amount. Where core cylinders have been taken by the Testing Laboratory n FACILITY ENGINEERS INC. DATE: 02-15-95 03310-10 PROJECT NO. CC-94186 CONCRETE SLABS 3 .00 EXECUTION 3 .01 MIXING A. All concrete shall be ready-mixed concrete and shall be mixed and delivered in accordance with the requirements of "Specifications for Ready-Mixed Concrete" , ASTM C94 to produce concrete with the required strength, slump and air content. B. The concrete producer shall furnish with each load of concrete a numbered delivery ticket showing name of Contractor, name and location of project, date and time batched, truck number, number of cubic yards in load, specified strength, slump, and mix design number. C. In the event concrete is mixed at a central batching plant, the delivery shall be arranged so that intervals between batches are kept at a minimum, and in any event not more than thirty (30) minutes . Trucks shall be in first class condition and kept in constant rotation during delivery. D. When concrete is delivered in a truck mixer or agitator, no water from the truck-water system or elsewhere shall be added after the initial introduction of mixing water for the batch, except when on arrival at the job site the slump of the concrete is less than that specified. Such additional water to bring the slump within required limits shall be injected into the mixer, provided the maximum water-cement ratio specified is not exceeded. The drum or blades shall be turned an additional 30 revolutions or more at mixing speed until the concrete is within the proper slump limits if not in violation of the requirements of Paragraph E. E. Discharge of concrete after initial batching shall be completed within 90 minutes, or before the drum has revolved 300 revolutions, whichever comes first, after the introduction of the mixing water to the cement and aggregates. In hot weather (as defined by ACI) the discharge of the concrete shall be completed within 60 minutes. 3 .02 TESTING OF CONCRETE A. Slump Tests: The Engineer or Testing Laboratory will make slump tests of concrete during placing of concrete, as required, in accordance with ASTM C143 . Determine temperature of concrete sample for each strength test. Slump tests shall be made for each set of test cylinders. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-9 PROJECT NO. CC-94186 CONCRETE SLABS 2 . Mix designs shall be proportioned to minimize drying shrinkage. All shrinkage tests of portland cement concrete mix designs shall be conducted in accordance with ASTM C157 (10" long specimen minimum) . At a minimum, shrinkage tests shall be conducted on each mix design with and without the proposed water-reducing admixture. Shrinkage test results shall be submitted with the proposed mix designs . Mix designs with shrinkage results exceeding 0.02% at 28 days will = be accepted. 2 .03 CONCRETE REQUIREMENTS A. Compressive Strength: All concrete shall have the following compressive strengths at 28 days: Portland Cement Concrete: 3500 PSI B. Water-Cement Ratio: Total water content in the concrete mix, including any moisture present in the aggregates, shall not exceed a water-cement ratio of .50 for portland cement concrete and .55 for expansive cement concrete by weight. C. Slump: Slump for concrete shall be 4" +/- 1/2" for portland cement concrete. Slump shall be determined by +* ASTM C143 . All concrete containing the high range water reducing admixture (superplasticizer) shall have a maximum slump of 8" unless otherwise directed by the Engineer. The concrete shall arrive at the jobsite at a slump of 2" to 311 , be verified, then the high range reducing admixture added to increase the slump to the approved level. D. Density: All concrete shall be normal weight concrete having an in-place air-dried maximum density of 150 pounds per cubic foot. E. Air-Entrainment: All interior slabs shall have an air content not exceeding 3 percent. F. The exact proportions for the mix, including amounts of admixture (if any) , and water, shall be determined as hereinbefore specified under "Mix Designs" , based on cement and aggregates submitted by the Subcontractor, and subject to the approval of the Engineer. G. All concrete for slabs on grade shall be placed as con- trolled concrete. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-8 PROJECT NO. CC-94186 CONCRETE SLABS H. Epoxy Joint Filler: The epoxy joint filler shall be a two component, 100% solids epoxy resin of concrete gray color, with a minimum shore D hardness of 50 and a minimum shore A hardness of 80 . Epoxy joint filler shall be "MM80" by the Metzger/McGuire Company, "Euco 700" by the Euclid Chemical Company, "Masterfill CJ" by Master Builders, Inc. , or approved equal . I . Vapor Barrier Membrane: Provide polyethylene sheet of the thickness indicated on the drawings (10 mil minimum) , complying with ASTM D4397 . Material shall be resistant to decay when tested in accordance with ASTM E154. 2 .02 LABORATORY TESTS AND MIX DESIGNS A. General: Testing of cement and aggregate analysis shall be performed by a qualified testing laboratory selected, by the Builder and paid for by the Builder. The laboratory shall perform all tests requested and authorized by the Engineer. Tests and services shall consist of the following: 1 . Test results of portland cement in accordance with ASTM C150 and C114 shall be furnished by the concrete supplier if requested by the Engineer. 2 . Analysis of aggregates in accordance with ASTM C33, and sieve analysis of fine and coarse aggregates in accordance with ASTM C136. B. Samples: Subcontractor shall furnish and deliver iden- tified samples of all materials required for analysis and tests in the amounts required by the Testing Laboratory, without charge. The samples will be selected by the Engineer or the Testing Laboratory. Deliver samples of cement and aggregates to the Testing Laboratory at least 45 days prior to use on the job. C. Mix Designs: 1 . All mix designs shall be proportioned in accordance with Section 5.3 (field experience and/or trial mixtures) of ACI 318 . Cost of mix design preparation shall be paid by the Subcontractor. if trial batches are used, they shall be prepared by a recognized Independent Testing Laboratory approved by the Engineer. All mix designs must be approved by the Engineer prior to their use in the project. Subcontractor shall be responsible for incorporating into the structure concrete of the minimum strengths specified. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-7 PROJECT NO. CC-94186 CONCRETE SLABS D. Admixtures: No admixture shall contain more than 0 .05 percent chloride ions. When more than one admixture is proposed for use in a mix, admixtures to be used shall be compatible with each other and in combination with the cement and aggregates to be used for the Project, and shall be suitable at the job temperatures. If admixtures are to be used in concrete where linings, toppings or similar materials will be subsequently bonded to the concrete, then Subcontractor shall verify the compatibility of the admixtures and the bonded materials. 1 . water Reducing Admixture: "Eucon WR-75" by The Euclid Chemical Company, "Pozzolith Polyheed" by Master Builders, Inc. or "Plastocrete 161" by Sika Chemical Corporation. The admixture shall conform to ASTM C494, Type A. 2 . High Range Water Reducing Admixture (Super- plasticizer) : "Melment" by the American Admixtures and Chemicals Corporation, "Eucon 37" by the Euclid Chemical Company or "Sikament" by Sika Chemical Corporation. The admixture shall conform to ASTM ` C494, Type F. 3 . Certification: Written conformance to above mentioned requirements and the chloride ion content will be required from the admixture manufacturer prior to mix design review by the Engineer. E. Water: Clean and potable, free of impurities detrimental to concrete. F. Dissipating Resin Curing Compound: The compound shall be a dissipating resin type compound, conforming to ASTM C309, Type 1 . The membrane coating must chemically break down after approximately 2 weeks and eventually wear off the surface completely. The compound shall be "Kurez DR" by the Euclid Chemical Company, "Masterkure 100W" by Master Builder, Inc. or approved equal. G. Absorptive Cover: Burlap cloth made from Jute or Kenaf weighing approximately 9 ounces per square yard complying with AASHTO M182 or white burlap - polyethylene sheeting complying with ASTM C171 . Burlap must be free of sizing or any substance that is harmful to concrete or causes discoloration. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-6 PROJECT NO. CC-94186 CONCRETE SLABS B. Hot Weather Requirements: The maximum placing temperature of the concrete, when deposited, shall be 90 degrees F. If the weather causes the placing temperature to exceed 90 degrees F. the mix shall be cooled by wetting the aggregate or other appropriate method as approved by the Engineer. C. Rate of temperature change: Change' in temperature of the air immediately adjacent to the concrete during and imme- diately following the curing period shall be kept as uniform as possible and shall not exceed 5°F in any one hour or 50°F in any 24 hour period. 2 .00 PRODUCTS 2 .01 MATERIALS A. Portland Cement: ASTM C150 Type II, of U.S. manufacture. Only one brand of cement shall be used on the project. Temperature of cement shall not be over 140 degrees F. when delivered to the batching plant. B. Fly Ash: Fly ash shall conform to ASTM C618 Type C or F. A fly ash quality assurance program report shall be sub- mitted to the Engineer for approval . This report shall present all of the chemical and physical properties of the fly ash in accordance with ASTM C618 . In addition, a history of successful use of fly ash concrete shall be submitted to the Engineer for approval . These items shall be submitted with the proposed concrete mix design or the mix design will be rejected. C. Aggregates: 1 . Fine aggregate. ASTM C33, washed, clean and graded from 100 percent passing through the 3/8 inch sieve and zero percent passing through the No. 100 sieve. 2 . Coarse aggregate. ASTM C33, washed, clean and graded from 1/4 inch to maximum sizes hereinafter specified. a. Slab depth > 411 : Coarse aggregate shall be graded to 2" sized aggregate (ASTM C33 size number 467) . FACILITY ENGINEERS INC. DATE: 02-15-95 03310-5 PROJECT NO. CC-94186 CONCRETE SLABS 5 . Admixtures : Amount per cubic yard, type, brand ., name, supplier, certification of ASTM compliance, and certification of chloride ion compliance. 6 . Compression strength and compression tests of past usage of the submitted mix design. 7 . Water-cement ratio. 8 . Slump. 9 . Location in structure. 10 . Shrinkage test results. C. Product Data: Submit brand name, chemical composition, manufacturer 's recommendations and installation instructions, and, where applicable, certificates of conformance with all specified requirements for the following proposed products: 1 . Absorptive Cover used for Wet Curing. 2 . Epoxy Joint Filler. 3 . Joint Sealer. D. Concrete test reports shall be submitted to the Engineer. E. Verification of allowable bearing pressure and modulus of sub-grade reaction at all slab areas shall be submitted to the Engineer. 1 .05 ENVIRONMENTAL CONDITIONS A. Cold Weather Requirements: 1 . Concrete shall not be mixed or placed when the temperature is below 40 degrees F. or when conditions indicate that the temperature will fall below 40 degrees F. within 72 hours, without adequate protection as approved by the Engineer. 2 . Concrete temperature shall be maintained, when deposited, at not less than 60 degrees F. In cold weather, the reinforcement, forms, and ground which concrete will contact must be completely free of frost. 3 . The concrete must be kept at a temperature of not less than 50 degrees F. for not less than 72 hours after placing. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-4 PROJECT NO. CC-94186 CONCRETE SLABS 1 . "Building Code Requirements for Reinforced Concrete ACI 318-89 . 2 . "Specifications for Structural Concrete for Build- ings" , ACI 301-89, and ACI SP-15 . 3 . "Guide for Concrete Floor and Slab Construction" , ACI 302 .18-89 . 4 . "Guide for Measuring, Mixing, Transporting and Placing Concrete" , ACI 3048-89. 5 . "Hot Weather Concreting" , ACI 3058-91 . 6 . "Cold Weather Concreting" , ACI 306R-88 . 7 . "Standard Practice for Curing Concrete" , ACI 308- 92 . 8 . "Standard Tolerances for Concrete Construction and Materials" , ACI 117R-90 . C. American Society for Testing and Materials (ASTM) : The specifications and standards hereinafter referred to, latest editions. 1 .04 SUBMITTALS A. General : unless indicated otherwise, make submittals in accordance with the requirements of section 01300 of the specifications. B. Mix Design: Submit concrete mix designs with project name and address, including the following information: 1 . Cement: Amount per cubic yard, type, brand name, and supplier. 2 . Flyash: Amount per cubic yard, type, supplier, a history of successful use of flyash concrete, and quality assurance program report. 3 . Aggregates: Amount per cubic yard, supplier, rock types, aggregate analysis and sieve analysis including fineness modulus. 4 . Water: Amount per cubic yard. FACILITY ENGINEERS INC. DATE: 02-15-95 03310-3 PROJECT NO. CC-94186 CONCRETE SLABS A. Except as specified otherwise herein, concrete shall be batched, mixed, placed, tested, and cured in accordance with the American Concrete Institute ' s "Specifications for Structural Concrete for Buildings" ACI 301 . B. Subcontractor shall schedule his work and notify all trades in ample time so that provision for their work can be made without delaying the progress of the project. C. It is the intention of the Drawings and Specifications to produce concrete which will present an acceptable finished appearance. Imperfections of material or workmanship shall be corrected as the Engineer directs, at the Subcontractor's expense. D. All of the work that is to be inserted or sleeved in the slabs for attachment of other work is not described in detail . Subcontractor shall carefully examine all draw- ings and other sections of these specifications for the extent and detail of all such work and coordinate this work with other trades. E. It will be the Subcontractor's responsibility to insure that all concrete surfaces are completely free of any conditions which will adversely affect its finished ap- pearance or the application of a specified finish. F. Failure to comply with these requirements will require removal of sufficiently large sections of the work, as determined by the Architect and Engineer, in order to properly integrate the section to be replaced with the architectural and structural requirements of the total project. All such removal and replacement shall be made at the expense of the Subcontractor at no additional cost to the Builder. G. Do not commence placement of concrete until the concrete mix design has been submitted, reviewed, and approved by the Engineer. 1 .03 CODES AND STANDARDS. Except as modified by the requirements specified herein and/or the details on the drawings, all work included in this section shall conform to the applicable provisions of the following codes and standards with their latest revisions unless indicated otherwise. A. Governing Local or State Building Code. B. American Concrete Institute (ACI) : �Ook FACILITY ENGINEERS INC. DATE: 02-15-95 03310-2 PROJECT NO. CC-94186 CONCRETE SLABS SECTION 03310 CONCRETE SLABS Division 1, General Requirements, are hereby made a part of this section as fully as if repeated herein. 1 .00 GENERAL 1 .01 SCOPE A. Receipt, unloading, handling, proper storage and protec- tion from damage of all materials. B. Layout and coordination of work with other trades. C. Work Included: Perform all work necessary and required to complete the work of this section as indicated. Such work includes but is not limited to the following: 1 . Furnish and install all cast-in-place concrete slabs as indicated on the drawings and specified herein. 2 . Finishing and curing. 3 . Joints. 4 . Joint Fillers. 5 . Curing Compound. D. Related Work in Other Sections: The following items of associated work are included in other sections of these specifications: 1 . Section 03200: Concrete Reinforcement. 2 . Section 03300 : Cast-In-Place Concrete. 3 . Furnishing and placing of sleeves for mechanical and electrical items. 1.02 GENERAL DESCRIPTION OF WORK FACILITY ENGINEERS INC. DATE: 02-15-95 03310-1 PROJECT NO. CC-94186 CONCRETE SLABS AM,, C. All concrete curbs shall receive a smooth steel trowel finish. D. Broomed Finish: Broomed finish, where indicated on the drawings, shall be finished same as floated finish except that after floating, finish surfaces by scoring in parallel lines with a stable broom, perpendicular to the direction of traffic or as indicated on the drawings. Texture shall be as approved by the Architect. 3 .09 NON-SHRINK GROUT: All column base plates, equipment bases and other locations indicated on the drawings shall be grouted with the specified non-shrink grout. 3 .10 DEFECTIVE WORK: The following concrete work will be consid- ered defective and may be ordered by the Engineer to be re- moved and replaced at Subcontractor' s expense: A. Concrete: 1. Incorrectly formed. 2 . Not plumb or level. 3 . Not specified strength. 4 . Containing rock pockets, voids, honeycomb, or cold joints. 5 . Containing wood or foreign matter. 6 . Otherwise not in accordance with the intent of the drawings and specifications. + + END OF SECTION 03300 + + ate 11 FACILITY ENGINEERS INC. DATE: 01-09-95 03300-18 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE G. When high temperatures, low humidity and dry winds create conditions suitable for plastic cracking, the evaporation retarder, Eucobar by The Euclid Chemical Company or Con- film by Master Builders, Inc . may be required to be sprayed on the surface along with the finishing agents. H. Protect fresh concrete from drying winds, sun, rain, damage or soiling. 3 .08 CONCRETE FINISHES: If the finish is not designated on the drawings, the following finishes shall be used as applicable: A. Unexposed Surfaces: 1. Concrete surfaces to receive wall dampproofing shall be plywood form finish as specified in the Section, "Concrete Formwork" , without further treatment other than necessary patching. Tie holes and defects shall be patched. Fins exceeding 1/4 inch in height shall be chipped or rubbed off. 2 . Concrete surfaces which will be exposed but which are located in concealed areas shall be the plywood form finish, as specified in the Section, "Concrete Form- work" , without further treatment other than necessary patching. Tie holes and defects shall be patched. Fins exceeding 1/4 inch in height shall be chipped or rubbed off. B. Exposed Surfaces : 1. "Sacked" finish. Exposed concrete shall be the ply- wood finish as specified in the Section, "Concrete Formwork" , patched as hereinbefore specified, and sacked to a uniform texture while concrete is still green. Sacking of concrete shall include smoothing off joint marks and fins and rubbing with abrasive stones, and grout or slurry treatment as required or necessary to produce surface acceptable to the Archi- tect in every respect. 2 . Dock and Foundation Walls: All surface defects shall be repaired immediately after forms have been removed. Patch tie holes, fill voids and cracks and rub or grind fins to match adjacent surface. After all paving work is complete and exterior building area cleaned, apply elastomeric paint to walls in accordance with manufacturer's recommendations and specification 09900 "Painting" section 3 .03A.30 . FACILITY ENGINEERS INC. DATE: 01-09-95 03300-17 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE 3 .06 REPAIR OF DEFECTIVE AREAS A. Immediately after stripping forms, patch minor defects, form-tie holes, honey-combed areas, etc . , before concrete is thoroughly dry. Remove ledges and bulges . Repair gravel pockets by cutting out to solid surface, form key, and thoroughly dampen. Apply the specified bonding com- pound. Place patching mortar consisting of 1 part cement to 2 parts fine sand, after the bonding compound has dried. Compact mortar into place and neatly finish to exactly match surface texture. Grind or fill surfaces to produce level, true planes . Patching of honeycombed areas or gravel pockets which, in the Engineer's opinion, are too large and unsatisfactory for mortar patching as de- scribed above, is to be cut out to solid surface, keyed, and packed solid with matching concrete to produce firm bond and surface. Patching shall match adjacent surfaces._ B. All structural repairs shall be made, with prior approval of the Engineer, as to method and procedure, using the specified epoxy adhesive and/or epoxy mortar. 3 .07 PROTECTION AND CURING A. Protect concrete from injurious action of the elements and defacement of any nature during construction operations. B. Keep concrete in a thoroughly moist condition from the time it is placed until it has cured, for at least 7 days at a temperature of at least 50 degrees by curing methods approved by the Engineer. The temperature requirement may be reduced to three (3) days when high early strength concrete is used. C. Keep all forms sufficiently wet to prevent drying out of the concrete. D. Carefully protect exposed concrete corners from traffic or use which will damage them in any way. E. The curing compound must be applied immediately after final finishing. This compound shall be applied in strict accordance with the manufacturer's specifications and application instructions. F. Alternately, all concrete may be wet cured. Burlap cloth or white burlap-polyethylene sheeting saturated with water shall be placed as soon as the concrete has hardened sufficiently to prevent surface damage. The coverings should be kept continuously in place and moist for a minimum of 7 days. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-16 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE such that the concrete becomes uniformly plastic with their use. Lower frequency vibrators may be used with "flowing concrete" . 3 . Vibration shall be close to the forms. but shall not be continued at one spot to the extent that large areas of grout are formed or the heavier aggregates are caused to settle. Care shall be taken not to disturb concrete which has its initial set. Vibrators shall not be lowered deeper than the layer placed. 4 . Where conditions make compacting difficult, or where the reinforcement is congested, "flowing concrete" containing the high range water reducing admixture (superplasticizer) may be used, upon approval of Engi- neer. 5 . The responsibility for providing fully filled out, smooth, clean and properly aligned surfaces free from objectionable pockets and blemishes shall rest entire- ly with the Subcontractor. 6 . Use of vibrators to transport concrete within the forms shall not be allowed. 3 .04 CONSTRUCTION JOINTS When construction joints are necessary, they shall be made and located as required or as indicated and detailed on the Drawings . If for any reason, the Subcontractor feels a change is necessary, he shall devise a plan and submit it to the Engineer for approval. Joints not indicated on the Drawings shall be made and located as to impair least the strength of the structure. Where a joint is to be made, in a structural member, the surface of the concrete shall be sandblasted or thoroughly cleaned, and all laitance removed. Joints shall be dampened and the specified bonding compound applied. New concrete shall be placed after the compound has dried. Approved key shall be used at all joints, unless detailed otherwise. All joints not indicated on the drawings shall require the prior approval of the Engineer. Forms shall be re-tightened before placing of concrete is continued. 3 .05 CONTROL JOINTS. Control joints shall be located as indicated on the drawings . Installation of control joints shall occur as soon as the concrete is hard enough not to be torn or damaged by the saw. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-15 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE 4 . In placing walls, or thin sections of heights greater than 10 feet, openings in the form, elephant trunk tremies, or other approved devices shall be used which will permit the concrete to be placed without segrega- tion or accumulation of hardened concrete on the forms or metal reinforcement above the level of the fresh concrete. Such devices shall be installed so that concrete will be dropped vertically. 5 . Concrete that has partially hardened shall not be deposited in the work. The discharge of concrete shall be started not more than 60 minutes after the introduction of mixing water. Placing of concrete shall be completed within 90 minutes of the first introduction of cement into the mix. 6 . Placing on subgrade: Concrete shall not be placed on subgrade faster than it can be spread and straight- ened. 7 . Concrete shall not be placed during rain, sleet or snow unless adequate protection is provided as ap- proved by the Engineer. G. Pumping: Concrete may be placed by proper pumping. The high range water reducing admixture (superplasticizer) may be used upon approval of the Engineer. Equipment for pumping shall be of such size and design as to insure continuous flow of concrete at the delivery end without separation of materials. The use of aluminum pipe in pumping equipment is prohibited. H. Vibrating and Compacting: 1. All concrete shall be thoroughly consolidated and com- pacted by suitable means during the operation of plac- ing and depositing, and shall be thoroughly worked around reinforcement, embedded items, and into the corners of the forms. All concrete against forms shall be thoroughly spaded. Internal vibrators shall be used under experienced supervision, and shall be kept out of contact with reinforcement and wood forms . Vibrators shall not be used in a manner that forces mortar between individual form members. 2 . Vibrators shall be flexible electric type or approved compressed air type, adequately powered and capable of transmitting to the concrete not less than seven thou- sand (7, 000) impulses per minute. The type of vibra- tor used shall be in accordance with ACI 309R, "Guide for Consolidation of Concrete" . Vibrator shall be FACILITY ENGINEERS INC. DATE: 01-09-95 03300-14 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE 3 .03 CONVEYING AND PLACING CONCRETE A. Notification: The Engineer shall be notified at least 48 hours in advance of the placing of any concrete. B. Foundation bearing area under footings shall be approved by an independent test lab before placing concrete. C. Forms : Before placing concrete, forms shall be thoroughly inspected. All chips, dirt, etc . shall be removed, all temporary bracing and cleats taken out, all openings for pipes, etc. , properly boxed, all forms properly secured in their correct position and made tight, all reinforcements, anchors, and embedded items secured in their proper plac- es. Concrete which may be on the forms or reinforcement, and which is set and dry, shall be cleaned off, and the forms and steel washed off before proceeding. Remove water, snow, ice and all foreign matter from forms and excavations. Unless otherwise directed, sand or sandy soil shall be moist but not saturated just prior to placing concrete. Concrete shall not be placed on frozen ground. D. Anchors and Embedded Items : Anchors, bolts, sleeves, in- serts, wood blocking, and any other items to be embedded in concrete shall be accurately secured in position before the concrete is placed. E. Where openings are required by the various trades, but are not detailed on the drawings, reinforce as directed by the Engineer. F. Handling and Depositing: 1 . Concreting, once started, shall be carried on as a continuous operation until the section of approved size and shape is completed. 2 . Concrete shall be handled as rapidly as practicable from the mixer to the place of final deposit by meth- ods which prevent the separation or loss of ingredi- ents. It shall be deposited, as nearly as practica- ble, in its final position to avoid rehandling or flowing. 3 . Concrete shall not be dropped freely where reinforcing will cause segregation, nor shall it be dropped freely more than six (6) feet. Concrete shall be deposited to maintain a plastic surface approximately horizon- tal. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-13 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE C. Additional Testing 1 . Inspect concrete batching, mixing, and delivery opera- tions to the extent deemed necessary by the Engineer. 2 . An independent testing lab shall test and approve the allowable bearing pressure under every strip and iso- lated footing. D. Submittal of Concrete Test Reports 1. Concrete test reports submitted by the Testing Labora- tory to the Engineer to be used in determining whether concrete meets the strength requirements shall contain at least the following information: a. Name and location of project. b. Name of Architect/Engineer. c . Name of Contractor. d. Name of concrete producer. e. Delivery ticket number. f. Date and time batched. g. Date and item sampled, with identification number or letter for each specimen. h. Temperature of concrete. i . Temperature of air. j . Slump. k. Air content and unit weight of concrete. 1. Specified strength of concrete reported used. m. Mix reported used. n. Approximate number of cubic yards represented by sample. o. Location or portion of structure represented by sample. p. Description of initial curing of test specimens. q. Date of test and age of specimen. r. Compressive strength P.S.I. s . Statement signed by laboratory supervisor that all applicable ASTM Standards performed by the labora- tory have been followed, except as noted. E. Test Sections: 1. Subcontractor shall pour and finish a test section of concrete for Architect/Engineer approval prior to proceeding with the balance of work. 2 . The approved test section establishes minimum standards for all work. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-12 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE slump tests shall be made prior to the concrete being placed in the pump and at the nozzle discharge. The slump at the nozzle discharge shall conform to the maximum slump given in these specifications . B. Compression Tests: 1. The Testing Laboratory will prepare and cure compression test samples at the Builder' s expense. One set of at least four cylinders will be made in accordance with ASTM C31 from each 50 cubic yards of concrete, or fraction thereof, placed each day. 2 . One cylinder from each set will be tested at 7 days for information. Two cylinders shall be tested at 28 days for acceptance in accordance with ASTM C39 . 3 . The fourth cylinder from each set shall be kept until the 28 day test reports on the second and third cylin- ders in the same set has been received by the Engi- neer. 4 . The strength level shall be considered satisfactory so long as the averages of all sets of three consecutive strength test results equal or exceed the specified strength f ' c, and no individual strength test (average of two cylinders) result falls below the specified strength f 'c by more than 500 psi. 5 . In the event the average compressive strength of the two 28 day cylinders do not achieve the required lev- el, the Engineer may elect to test the fourth cylinder immediately or test it after 56 days. 6 . In the event that the result is below the required level, the Engineer may require test cores of the hardened structure to be taken by the Testing Labora- tory in accordance with ASTM C42 . If such test indi- cates that the core specimen is below the strength level required by ACI 318, Section 5 .6 .4, the concrete in question shall be removed and replaced without cost to the Builder. Any other work damaged as a result of this concrete removal shall be replaced with new materials to the satisfaction of the Engineer at no additional cost to the Builder. The cost of coring will be deducted from the contract amount. Where core cylinders have been taken by the Testing Laboratory and the concrete proves to be satisfactory, the cutout sections shall be restored to the original condition in a manner satisfactory to the Engineer at no additional cost to the Builder. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-11 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE 3 .00 EXECUTION 3 .01 MIXING A. All concrete shall be ready-mixed concrete and shall be mixed and delivered in accordance with the requirements of 'Specifications for Ready-Mixed Concreteu , ASTM C94 to produce concrete with the required- strength, slump and air content. B. The concrete producer shall furnish with each load of con- crete a numbered delivery ticket showing name of Contrac- tor, name and location of project, date and time batched, truck number, number of cubic yards in load, specified strength, slump, and mix design number. C. In the event concrete is mixed at a central batching plant, the delivery shall be arranged so that intervals between batches are kept at a minimum, and in any event not more than thirty (30) minutes. Trucks shall be in first class condition and kept in constant rotation during delivery. D. When concrete is delivered in a truck mixer or agitator, no water from the truck-water system or elsewhere shall be added after the initial introduction of mixing water for the batch, except when on arrival at the job site the slump of the concrete is less than that specified. Such additional water to bring the slump within required limits shall be injected into the mixer, provided the maximum water-cement ratio specified is not exceeded. The drum or blades shall be turned an additional 30 revolutions or more at mixing speed until the concrete is within the proper slump limits if not in violation of the requirements of Paragraph E. E. Discharge of concrete after initial batching shall be com- pleted within 90 minutes, or before the drum has revolved 300 revolutions, whichever comes first, after the intro- duction of the mixing water to the cement and aggregates. In hot weather (as defined by ACI) the discharge of the concrete shall be completed within 60 minutes. 3 .02 TESTING OF CONCRETE A. Slump Tests: The Engineer or Testing Laboratory will make slump tests of concrete during placing of concrete, as required, in accordance with ASTM C143 . Determine temper- ature of concrete sample for each strength test. Slump tests shall be made for each set of test cylinders. In the event that concrete is pumped to its final location, FACILITY ENGINEERS INC. DATE: 01-09-95 03300-10 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE 2 .03 CONCRETE REQUIREMENTS A. All concrete shall have the following compressive strengths at 28 days and shall be proportioned within the following limits : Maximum Specified Maximum Water- Location of psi at 28 Size of Maximum Cement Concrete days Aaareaate Slump Ratio* Footings 3000 1-1/2" 3 " ± 1" .68 ( .58) Piers, Steps, Walls, Retaining Walls 3000 1" 3 " ± 1" .68 ( .58) Concrete over Steel Deck 3000 1" 4" ± 1/2" .68 ( .58) * ( ) Indicates maximum water-cement ratios for concrete when strength data from field experience or trial mixtures are not provided. All concrete containing the high range water reducing admix- ture (superplasticizer) shall have a maximum slump of 8" unless otherwise directed by the Engineer. The concrete shall arrive at the jobsite at a slump of 2" to 311 , be verified, then the high range reducing admixture added to increase the slump to the approved level. B. The exact proportions for the mix, including amounts of admixture (if any) , and water, shall be determined as hereinbefore specified under "Mix Designs" , based on cement and aggregates submitted by the Subcontractor, and subject to the approval of the Engineer. C. If greater amounts of cement than those specified above are required because of Subcontractor' s operations, such as pumping concrete, no increase in the contract amount will be permitted for this reason. D. Air-Entrainment: The air content in all concrete exposed to weathering shall be maintained at 4 to 6 percent for ground level exterior work. E. The nominal maximum size of the aggregate shall not be more than one-fifth of the narrowest dimension between sides of forms, one-third of the section depth, nor three-fourths of the minimum clear spacing between rein- forcing bars. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-9 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE shall be by Greenstreak Plastic Products, Vinylex Corp. , Schlegel Corp. or approved equal . N. Non-shrink Grout: The non-metallic, non-staining factory premixed grout having a compressive strength at 28 days of not less than 6800 psi shall conform to Corps of Engineers specification for non-shrink grout, CRD-C-621 and ASTM C109 . Grout shall be "Masterflow 713 " by Master Builders, Inc. , "NS Grout" by the Euclid Chemical Company, "Burke Non-ferrous, Non-shrink Grout" by the Burke Company, or approved equal. Grout shall be installed in accordance with Manufacturer 's recommendations. 2 .02 LABORATORY TESTS AND MIX DESIGNS A. General: Testing of cement and aggregate analysis shall be performed by a qualified testing laboratory selected, by the Engineer and paid for by the Builder. The laboratory shall perform all tests requested and authorized by the Engineer. Tests and services shall consist of the following: 1. Test results of portland cement in accordance with ASTM C150 and C114 shall be furnished by the concrete supplier if requested by the Engineer. Aowk 2 . Analysis of aggregates in accordance with ASTM C33 , and sieve analysis of fine and coarse aggregates in accordance with ASTM C136 . B. Samples: Subcontractor shall furnish and deliver iden- tified samples of all materials required for analysis and tests in the amounts required by the Testing Laboratory, without charge. The samples will be selected by the Engineer or the Testing Laboratory. Deliver samples of cement and aggregates to the Testing Laboratory at least 45 days prior to use on the job. C. Mix Designs: 1. All mix designs shall be proportioned in accordance with Section 5 .3 (field experience and/or trial mix- tures) of ACI 318. Cost of mix design preparation shall be paid by the Subcontractor. If trial batches are used, they shall be prepared by a recognized Inde- pendent Testing Laboratory approved by the Engineer. All mix designs must be approved by the Engineer prior to their use in the project. Subcontractor shall be responsible for incorporating into the structure con- crete of the minimum strengths specified. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-8 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE F. Water: Clean and potable, free of impurities detrimental to concrete. G. Curing Compound, Sealer and Dustproofer: The compound shall be a clear styrene acrylate type, 30% solids content minimum. The compound shall meet or exceed ASTM C309 Type 1 and the Manufacturer shall submit certification of compliance with ASTM C309 Type 1 as well as the actual maximum moisture loss. The compound shall be "Super Rez-Seal" by the Euclid Chemical Company, "Masterkure" by Master Builders, Inc. , "Spartan-Cote 30" by the Burke Company or approved equal. H. Dissipating Resin Curing Compound: The compound shall be a dissipating resin type compound, conforming to ASTM C309, Type 1. The membrane coating must chemically break down after approximately 2 weeks and eventually wear off the surface completely. The compound shall be "Kurez DR" by the Euclid Chemical Company, "Masterkure 100W" by Master Builder, Inc . or approved equal. I. Absorptive Cover: Burlap cloth made from Jute or Kenaf weighing approximately 9 ounces per square yard complying with AASHTO M182 or white burlap - polyethylene sheeting complying with ASTM C171. Burlap must be free of sizing or any substance that is harmful to concrete or causes discoloration. J. Bonding Compound: "Euco Weld" by The Euclid Chemical Company or "Weld-Crete" by The Larsen Company. The com- pound shall be a polyvinyl acetate, rewettable type. K. Epoxy Adhesive: "Euco #620 Epoxy" by The Euclid Chemical Company or "Sikadur Hi-Mod" by Sika Chemical Corporation. The compound shall be a two (2) component, 100% solids, 100% reactive compound suitable for use on dry or damp surfaces. L. Vapor Barrier Membrane: Provide polyethylene sheet of the thickness indicated on the drawings (10 mil minimum) , complying with ASTM D4397 . Material shall be resistant to decay when tested in accordance with ASTM E154. M. Waterstops: Ribbed type with center bulb manufactured from virgin polyvinyl chloride compound and shall not contain any scrap or reclaimed material or pigment what- soever. All waterstops shall be installed and spliced in accordance with manufacturer' s recommendations . Waterstops FACILITY ENGINEERS INC. DATE: 01-09-95 03300-7 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE a. The maximum size of coarse aggregate shall not exceed 3/4 of the minimum clear spacing of rein- forcing bars, or 1/3 the depth of the section. D. Admixtures : No admixture shall contain more than 0 . 05 percent chloride ions . When more than one admixture is proposed for use in a mix, admixtures to be used shall be compatible with each other and in combination with the cement and aggregates to be used for the Project, and shall be suitable at the job temperatures. If admixtures are to be used in concrete where linings, toppings or similar materials will be subsequently bonded to the concrete, then Subcontractor shall verify the compatibility of the admixtures and the bonded materials. 1 . Water Reducing Admixture: "Eucon WR-75" by The Euclid Chemical Company, "Pozzolith Polyheed" by Master Buil- ders, Inc . or "Plastocrete 161" by Sika Chemical Cor- poration. The admixture shall conform to ASTM C494, Type A. 2 . Water Reducing, Retarding Admixture: "Eucon Retarder - 75" by the Euclid Chemical Company, Pozzolith 300- R" by Master Builders, Inc . or "Plastiment" by Sika Chemical Corporation. The admixture shall conform to ASTM C494, Type D. 3 . High Range Water Reducing Admixture (Super- plasticizer) : "Melment" by the American Admixtures and Chemicals Corporation, "Eucon 37" by the Euclid Chemical Company or "Sikament" by Sika Chemical Corpo- ration. The admixture shall conform to ASTM C494, Type F. 4 . Non-Chloride Accelerator: "Accelguard 80" by The Euclid Chemical Company or "Daraset" by W. R. Grace and Co. The admixture shall conform to ASTM C494, Type C or E. 5 . Air Entraining Admixture: "Air-Mix" by the Euclid Chemical Company or "Micro-Air" by Master Builders, Inc. The admixture shall conform to ASTM C260 . 6 . Calcium Chloride: Calcium chloride or admixtures containing more than 0.05% chloride ions are not per- mitted. 7 . Certification: Written conformance to above mentioned requirements and the chloride ion content will be required from the admixture manufacturer prior to mix design review by the Engineer. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-6 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE 00010, 2 . Concrete temperature shall be maintained, when depos- ited, at not less than 60 degrees F. In cold weather, the reinforcement, forms, and ground which concrete will contact must be completely free of frost. 3 . The concrete and formwork must be kept at a tempera- ture of not less than 50 degrees F. for not less than 72 hours after placing. B. Hot Weather Requirements: The maximum placing temperature of the concrete, when deposited, shall be 90 degrees F. If the weather causes the placing temperature to exceed 90 degrees F. the mix shall be cooled by wetting the aggre- gate or other appropriate method as approved by the Engi- neer. C. Rate of temperature change: Change in temperature of the air immediately adjacent to the concrete during and imme- diately following the curing period shall be kept as uniform as possible and shall not exceed 5°F -in any one hour or 50°F in any 24 hour period. 2 .00 PRODUCTS 2 .01 MATERIALS A. Portland Cement: ASTM C150 Type I or II, at the Subcon- tractor 's option, of U.S. manufacture. Only one brand of cement shall be used on the project. Temperature of cement shall not be over 140 degrees F. when delivered to the batching plant. B. Fly Ash: Fly ash shall conform to ASTM C618 Type C or F. A fly ash quality assurance program report shall be sub- mitted to the Engineer for approval. This report shall present all of the chemical and physical properties of the fly ash in accordance with ASTM C618 . In addition, a history of successful use of fly ash concrete shall be submitted to the Engineer for approval. These items shall be submitted with the proposed concrete mix design or the mix design will be rejected. - C. Aggregates: 1. Fine aggregate. ASTM C33 , clean and graded from 100 percent passing through the 3/8 inch sieve and zero percent passing through the No. 100 sieve. 2 . Coarse aggregate. ASTM C33, clean and graded from 1/4 inch to maximum sizes hereinafter specified. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-5 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE 00ft" 3 . Aggregates : Amount per cubic yard, type, supplier, aggregate analysis and sieve analysis including fineness modulus. 4 . Water: Amount per cubic yard. 5 . Admixtures : Amount per cubic yard, type, brand name, supplier, certification of ASTM compliance, and certification of chloride ion compliance. 6 . Compression strength and compression tests of past usage of the submitted mix design. 7 . Water-cement ratio. 8 . Slump. 9 . Location in structure. C. Product Data: Submit brand name, chemical composition, manufacturer ' s recommendations and installation instructions, and where applicable, certificates of conformance with all specified requirements for the following proposed products: 1. Curing Compound, Sealer and Dustproofer. 2 . Absorptive cover used for wet curing. 3 . Bonding Compound. 4 . Epoxy Adhesive. 5 . Non-shrink Grout. C. Concrete test reports shall be submitted to the Engineer. D. Verification of allowable foundation bearing pressures under every footing shall be submitted to the Engineer. 1.05 ENVIRONMENTAL CONDITIONS A. Cold Weather Requirements: 1 . Concrete shall not be mixed or placed when the temper- ature is below 40 degrees F. or when conditions indi- cate that the temperature will fall below 40 degrees F. within 72 hours, without adequate protection as approved by the Engineer. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-4 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE 1 .03 CODES AND STANDARDS. Except as modified by the requirements specified herein and/or the details on the drawings, all work included in this section shall conform to the applicable provisions of the following codes and standards with their latest revisions unless indicated otherwise. A. Governing Local or State Building Code. B. American Concrete Institute (ACI) : 1. "Building Code Requirements for Reinforced Concrete ACI 318-89 . 2 . "Specifications for Structural Concrete for Build- ings" , ACI 301-89, and ACI SP-15 . 3 . "Guide for Concrete Floor and Slab Construction" , ACI 302 .18-89 . 4 . "Guide for Measuring, Mixing, Transporting and Placing Concrete" , ACI 304R-89 . 5 . "Hot Weather Concreting" , ACI 305R-91. 6 . "Cold Weather Concreting" , ACI 306R-88 . 7 . "Standard Practice for Curing Concrete" , ACI 308-92 . 8 . "Standard Tolerances for Concrete Construction and Materials" , ACI 117R-90 . C. American Society for Testing and Materials (ASTM) : The specifications and standards hereinafter referred to, latest editions. 1 .04 SUBMITTALS A. General: Unless indicated otherwise, make submittals in accordance with the requirements of section 01300 of the specifications . B. Mix Design: Submit concrete mix design with project name and address, including the following information: 1. Cement: Amount per cubic yard, type, brand name and supplier. 2 . Flyash: Amount per cubic yard, type, supplier, a history of successful use of flyash concrete, and quality assurance program report. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-3 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE 6 . Section 07210 : Building Insulation. 7 . Furnishing and placing of sleeves for mechanical and electrical items. 1.02 GENERAL DESCRIPTION OF WORK A. Except as specified otherwise herein, concrete shall be batched, mixed, placed, tested, and cured in accordance with the American Concrete Institute's "Specifications for Structural Concrete for Buildings" ACI 301. B. Subcontractor shall schedule his work and notify all trades in ample time so that provision for their work can be made without delaying the progress of the project. C. It is the intention of the Drawings and Specifications to produce concrete which will present an acceptable finished appearance. Imperfections of material or workmanship shall be corrected as the Engineer directs, at the Sub- contractor ' s expense. D. All of the work that is to be inserted in the forms for attachment of other work is not described in detail. Subcontractor shall carefully examine all drawings and other sections of these specifications for the extent and detail of all such work and coordinate this work with other trades . E. It will be the Subcontractor' s responsibility to insure that all concrete surfaces are completely free of any conditions which will adversely affect its finished ap- pearance or the application of a specified finish. F. Failure to comply with these requirements will require removal of sufficiently large sections of the work, as determined by the Architect and Engineer, in order to properly integrate the section to be replaced with the architectural and structural requirements of the total project. All such removal and replacement shall be made at the expense of the Subcontractor at no additional cost to the Builder. G. Do not commence placement of concrete until the concrete mix design has been submitted and reviewed by the Engi- neer. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-2 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE SECTION 03300 CAST-IN-PLACE CONCRETE Division 1, General Requirements, are hereby made a part of this section as fully as if repeated herein. 1.00 GENERAL 1.01 SCOPE A. Receipt, unloading, handling, proper storage and protec- tion from damage of all materials. B. Layout and coordination of work with other trades. C. Work Included: Perform all work necessary and required to complete the work of this section as indicated. Such work includes but is not limited to the following: 1. Furnish and install all cast-in-place concrete as indicated on the drawings and specified herein. 2 . Vapor Barrier. 3 . Finishing and curing. 4 . Joints. 5 . Curing Compound, Sealer and Dustproofer. 6 . Waterstops 7 . Non-shrink Grout. D. Related Work in Other Sections: The following items of associated work are included in other sections of these specifications: 1. Section 02232 : Aggregate Base Course. 2 . Section 03100 : Concrete Formwork. 3 . Section 03200: Concrete Reinforcement. 4 . Section 03310 : Concrete Slabs. 5 . Section 05500 : Miscellaneous Metal. FACILITY ENGINEERS INC. DATE: 01-09-95 03300-1 PROJECT NO. CC-94186 CAST-IN-PLACE CONCRETE ., J. Bars may be moved as necessary to avoid interference with other reinforcing steel, conduits or embedded items . If bars are moved more than one bar diameter, or enough to exceed the above tolerances, the resulting arrangement of bars shall be subject to acceptance by the Engineer. K. Cleaning: Reinforcement, at time concrete is placed, shall be free of all coatings that would impair bond to concrete. 3 .02 NOTIFICATION. Subcontractor shall notify the Engineer ** AS REQUIRED **, Building Department and Testing Laboratory at least 48 hours ahead of each concrete pour, and no concrete shall be placed until all reinforcing steel has been installed by the Subcontractor and approved by the Engineer or Testing Laboratory. 3 . 03 CORRECTION DURING CONCRETING. Capable steel workmen shall be kept on the work at all times during the placing of concrete and shall properly reset any reinforcement displaced by run- ways, workmen, or other causes. 3 .04 DEFECTIVE WORK. The following reinforcing steel work will be considered defective and may be ordered by the Engineer to be removed and replaced by the Subcontractor at no additional cost to the Builder. A. Bars with kinks or bends not shown on Drawings . B. Bars injured due to bending or straightening. C. Bars heated for bending. D. Reinforcement not placed in accordance with the Drawings and/or Specifications . + + END OF SECTION 03200 + + FACILITY ENGINEERS INC. DATE: 01-09-95 03200-7 PROJECT NO. CC-94186 CONCRETE REINFORCEMENT G. Dowels: Dowels shall be tied securely in place before concrete is deposited. In the event there are no bars in position to which dowels may be tied, a #3 bar minimum shall be added to provide proper support and anchorage. Bending of dowels after placement of concrete will not be permitted. Templates shall be furnished for all column and pier dowels. H. Protective Concrete Covering: Except where indicated otherwise on drawings, the minimum concrete coverage for steel reinforcement shall be as follows: 1 . Concrete cast against and permanently exposed to earth: 3 inches 2 . Formed concrete exposed to weather or earth: 1-1/2 inches for bars No. 5 and smaller, and 2 inches for bars over No. 5 in size. 3 . Concrete not exposed to weather or in contact with ground: a. Slabs, walls, joists: 3/4 inches for bars No. 11 and smaller and 1-1/2 inches for bars over No. 11 in size. b. Beams, columns: Primary reinforcement, ties, stir- rups, spiral : 1-1/2 inches I. Placing Tolerances: Bars shall be placed to the following tolerances: 1. Clear distance to formed surfaces: ± 1/4 inches 2 . Minimum spacing between bars:_ 1/4 inch 3 . Top bars in slabs and beams: a. Members 8 inches deep or less: ± 1/4 inch b. Members more than 8 inches but not over 2 feet deep: ± 1/2 inches c. Members more than 2 feet deep: ± 1 inch 4 . Crosswise of members: Spaced evenly within 2 inches. 5. Lengthwide of members . ± 2 inches FACILITY ENGINEERS INC. DATE: 01-09-95 03200-6 PROJECT NO. CC-94186 CONCRETE REINFORCEMENT C. Placing and Tying: All reinforcing shall be set in place, spaced, and rigidly and securely tied or wired with 16 gauge steel tie wire at all splices and at sufficient points to hold the reinforcing in its proper position. Rebending of bars on the job to fit existing conditions will not be permitted without the written approval of the Engineer. Point ends of wire ties away from forms. D. Spacing: Minimum center to center distance between paral- lel bars shall be in accordance with the details on the drawings or, where not indicated, the clear spacing shall be 2 times the bar diameter but in no case less than 1-1/2 inches nor less than 1-1/3 times the maximum size aggre- gate. E. Splices: 1 . Laps of splices, where indicated on the drawings, shall be adequate to transfer stress by bond. 2 . Unless indicated otherwise on the drawings, lap bars according to ACI 318, Class B. Lap bars in masonry in accord with ACI 530, with a minimum of 48 diameters . 3 . Wherever possible, splices of adjacent bars shall be staggered. 4 . All splices not indicated shall be subject to accep- tance by the Engineer. 5 . Mechanical connections for reinforcing bars may be used subject to acceptance by the Engineer. 6 . Welded wire fabric shall be overlapped wherever suc- cessive mats are continuous in such a way that the overlap measured between outermost cross wires of each fabric sheet is not less than the spacing of the cross wires plus 2 inches. F. Welded Wire Fabric: Wire fabric shall be in as long lengths as practicable and shall be wired at all laps and splices. End laps shall be off-set in adjacent widths. Welded wire fabric shall be supported with approved slab bolsters and as required for reinforcing steel. FACILITY ENGINEERS INC. DATE: 01-09-95 03200-5 PROJECT NO. CC-94186 CONCRETE REINFORCEMENT F. Welding: Welding of reinforced steel shall not be permit- ted. Welding of crossing bars (tack welding) shall not be permitted. 2 .02 FABRICATION A. Fabrication of steel reinforcement shall be in accordance with the details indicated on the drawings and reviewed shop drawings. Where specific details are not indicated, comply with the applicable requirements of the "Codes and Standards" hereinbefore specified. B. Bars shall be accurately bent, cut, and placed as indi- cated. Bars shall be bent cold; heating of bars will not be permitted. Bars shall not be bent or straightened in any manner that will injure the material. C. Locate reinforcing splices not indicated at point of minimum stress . 3 .00 EXECUTION 3 .01 PLACING A. General: Reinforcing steel shall be placed in accordance with the drawings and reviewed shop drawings and the applicable requirements of the "Codes and Standards" hereinbefore specified. Install reinforcement accurately and secure against movement, particularly under the weight of workmen and the placement of concrete. B. Reinforcing Supports: Bars shall be supported on metal chairs or spacers on metal hangers, accurately placed and securely fastened to hold reinforcement in place. Addi- tional bars shall be supplied whether specifically indi- cated on the drawings or not where necessary to securely fasten reinforcement in place. Support legs of accessories in forms without embedding in form surface. Spacing of chairs and accessories shall conform with CRSI'S "Manual of Standard Practice" . Hooping and stirrups shall be accurately spaced and wired to the reinforcing. No wood will be permitted inside forms . Where the concrete surface will be exposed to the weather in the finished structure, the portions of all accessories within 1/2 inch of the concrete surface shall be noncorrosive or protected against corrosion. FACILITY ENGINEERS INC. DATE: 01-09-95 03200-4 PROJECT NO. CC-94186 CONCRETE REINFORCEMENT B. NO REPRODUCTION OF FACILITY ENGINEERS INC. ENGINEERING DRAWINGS SHALL BE ACCEPTED AS SUBCONTRACTOR OR VENDOR SHOP DRAWINGS. THIS TYPE OF SUBMITTAL WILL BE IMMEDIATELY REJECTED. 1.05 PRODUCT HANDLING. Steel reinforcement shall be transported to the building site and stored in a manner which will insure that no damage shall occur to it from dirt, grease, or any other cause that might impair bond to concrete. Use necessary precautions to maintain identification after bundles are broken. 2 .00 PRODUCTS 2 .01 MATERIALS A. Reinforcing Bars: Reinforcing bars shall be new, deformed billet steel bars, conforming to ASTM A615 . 1. Reinforcing steel shall be the grade as indicated on the drawings. a. Grade 40 shall have a minimum yield strength of 40, 000 psi. Grade 60 shall have a minimum yield strength of 60, 000 psi. B. Welded Steel Wire Fabric: New, rectangular welded steel wire fabric, conforming to ASTM A185 plain type; in flat sheets. Gauge and center-to-center spacing shall be as indicated on the drawings. C. Identification: Reinforcing steel shall be bundled and tagged with grades and suitable identification marks for checking, sorting, and placing. Tags and markings shall be waterproof and shall not be removed until steel is placed. D. Accessories : Reinforcement accessories, consisting of spacers, chairs, ties, and similar items shall be provided as required for spacing, assembling, and supporting rein- forcement in place. All accessories shall be galvanized steel or approved plastic accessories, conforming to the applicable requirements of the CRSI Standards hereinbefore specified. E. Tie Wire: Tie wire for reinforcement shall be 16 gauge or heavier, where noted or specified, black annealed steel wire. FACILITY ENGINEERS INC. DATE: 01-09-95 03200-3 PROJECT NO. CC-94186 CONCRETE REINFORCEMENT 1 . "Specifications for Structural Concrete for Building- s" , ACI 301-89 . 2 . "ACI Detailing Manual - 1988" ACI 315, SP-66 (88) . 3 . "Building Code Requirements for Reinforced Concrete" , ACI 318-89 . 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this section. 1.04 SUBMITTALS A. Shop Drawings shall be submitted in accordance with Sec- tion 01300 and shall include the following: 1. Fully detailed shop drawings, including laps, bending schedules, and bending diagrams, shall be submitted to the Engineer for review. Shop drawings shall show placing details and size and location of all reinforc- ing steel. AOXW- 2 . Shop drawings shall be of such detail and completeness that all fabrication and placement at the site can be accomplished without the use of project drawings for reference. Reinforcing steel shop drawings shall in- clude number of pieces, sizes, and markings of rein- forcing steel, accessories, and any other information required for fabrication and placement. 3 . Subcontractor shall check architectural, structural, mechanical, and electrical drawings for anchor bolt schedules and locations, anchors, inserts, conduits, sleeves, and any other items which are required to be cast in concrete, and shall make necessary provisions as required so that reinforcing steel will not inter- fere with the placement of such embedded items. 4 . Reinforcing steel shall not be fabricated or placed before the shop drawings have been reviewed by the Engineer and returned to the Subcontractor. Review of shop drawings by the Engineer will not relieve the Subcontractor of responsibility for errors or for failure in accuracy and complete placing of the work. FACILITY ENGINEERS INC. DATE: 01-09-95 03200-2 PROJECT NO. CC-94186 CONCRETE REINFORCEMENT SECTION 03200 CONCRETE REINFORCEMENT Division 1, General Requirements, are hereby made a part of this section as fully as if repeated herein. 1.00 GENERAL 1.01 SCOPE A. Work Included: Perform all work necessary and required to complete the work of this section as indicated. Such work includes but is not limited to the following: 1. Furnish and install all reinforcing steel for cast-in- place concrete work including dowels as indicated on the drawings and specified herein. B. Receipt, unloading, handling, proper storage and protec- tion from damage of all materials. C. Layout and coordination of work with other trades. D. Related Work in Other Sections: The following items of associated work are included in other sections of these specifications . 1. Section 03100 : Concrete Formwork. 2 . Section 03300 : Cast-In-Place Concrete. 3 . Section 04150 : Masonry Accessories. 4 . Section 05500 : Miscellaneous Metal. 1.02 CODES AND STANDARDS. Except as modified by the requirements specified herein and/or the details on the drawings, all work included in this section shall conform to the applicable provisions of the following codes and standards with their latest revisions unless indicated otherwise. A. Concrete Reinforcing Steel Institute (CRSI) : 1. CRSI-90 "Manual of Standard Practice" . B. American Concrete Institute (ACI) . FACILITY ENGINEERS INC. DATE: 01-09-95 03200-1 PROJECT NO. CC-94186 CONCRETE REINFORCEMENT D. In removing plywood forms, no metal pinch bars shall be used and special care shall be taken in stripping. Start at top edge or vertical corner where it is possible to insert wooden wedges. Wedging shall be done gradually and shall be accompanied by light tapping on the plywood panels to crack them loose. Do not remove forms with a single jerk after it has been started at one end. E. Forms shall be left in place as long as possible to permit shrinkage away from concrete. F. Nothing herein shall be construed as relieving the Form- work Subcontractor of any responsibility for the safety of the structure. G. After stripping, Subcontractor shall properly protect all concrete to be exposed in the finish work from damage to prevent spalled edges, chips, etc. + + END OF SECTION 03100 + + FACILITY ENGINEERS INC. DATE: 01-09-95 03100-9 PROJECT NO. CC-94186 CONCRETE FORMWORK concrete to permit proper arrangements to be made for inspection. R. Rejection of Defective Work Due To Improper Forms: Any movement or bellying of forms during construction or variations in excess of the tolerances specified will be considered just cause for the removal of such forms and, in addition, the concrete work so affected. Reconstruc- tion of forms and new concrete shall be furnished at no additional cost to the Owner. 3 .02 REMOVAL OF FORMS AND SHORES A. The supporting forms shall not be removed until the mem- bers have acquired sufficient strength to support their weight and the loads superimposed thereon safely. In no case may any forms be removed until the time and sequence _ has been approved by the engineer. Earlier removal than specified below may be approved by the Engineer, based on the weather and tests of job-cured cylinders. All form- work shall be removed without damage to the concrete. B. The minimum time for forms to remain in place shall be as follows: 1 . Walls, columns, piers, and beam sides: 48 hours. 2 . Slabs on grade and sides of footings: 24 hours. These time periods represent cumulative numbers of hours, not necessarily consecutive, during which the temperature of the air surrounding the concrete is above 500F. Any request for earlier removal of forms and shoring shall be made to the Engineer in writing, along with supporting evidence that the safety of the structure will not be impaired. Subcontractor shall prepare test cylinders in accordance with ASTM C31 and have compression tests performed in accordance with ASTM C39, at his own expense, as supporting evidence for earlier form removal, if required by the Engineer. C. During the period that forms are in place on the concrete work, said forms shall be kept wet at all times . FACILITY ENGINEERS INC. DATE: 01-09-95 03100-8 PROJECT NO. CC-94186 CONCRETE FORMWORK be held responsible for proper coordination of all work of this nature in order that there will be no unnecessary cutting and patching of concrete. Any cutting and repair- ing to concrete required as result of failure to provide for such openings shall be paid for by the Subcontractor at no additional expense to the Builder. K. Screeds: Subcontractor shall set screeds on supports so spaced as to be rigid under the weight of a man and estab- lish levels for tops of concrete slabs and leveling for finish on slabs. Screeds shall be pipe or metal. Wet screeds will not be allowed. Shape slabs to drain where required or as indicated on Drawings . Before depositing concrete, all debris shall be removed from the space to be occupied by the concrete, and forms shall be thoroughly wetted. Reinforcement and inserts shall be secured in position and approved by the Engineer. Free-standing water shall be removed. L. Screed set for thin slabs on steel floor form shall run parallel to the girder beams and be supported on the steel joists at the quarter points of each span as applicable. M. Straight edges shall be checked with a taut line regularly and spares shall be available in case any bowing becomes evident. N. Care shall be excercised that no weight be placed on the straight edge and that it will always be cleaned and laid flat when not in use. 0. Screed Supports : Screed supports for concrete over vapor- barrier membranes shall be of a cradle, pad, or base type which will not puncture the membrane. Staking through the membrane will not be permitted. P. Reuse and Coating of Forms: Thoroughly clean forms and recoat with specified form coating before each reuse. Do not reuse any form for exposed work which cannot be recon- ditioned to "like new" condition. Discard forms consid- ered unsatisfactory by the Engineer. Apply form coating to all forms in accordance with the manufacturer's speci- fications. Apply form coatings before placing reinforcing steel. Q. Inspection: Prior to placing of any concrete, and after placement of reinforcing steel in the forms, Subcontractor shall notify the Engineer and the Testing Laboratory so that proper inspection may be made. Such notification shall be made at least 48 hours in advance of placing FACILITY ENGINEERS INC. DATE: 01-09-95 03100-7 PROJECT NO. CC-94186 CONCRETE FORMWORK Inner rods shall be left in concrete when forms are stripped. All form ties used in exposed concrete shall be spaced equidistant, and symmetrical, and shall line up both vertically and horizontally. F. Cleanouts and Access Panels: Provide removable cleanout sections or access panels at the bottom of all forms to permit inspection and effective cleaning of loose dirt, debris, and waste material. All forms and surfaces to receive concrete shall be cleaned of all chips, sawdust, and other debris and shall be thoroughly blown out with compressed air just before concrete is placed. G. Arrangment: Arrange formwork to allow proper erection sequence and to permit form removal without damage to concrete. H. Construction Joints: Construction joints shall be formed as specified in Section entitled "Cast-In-Place Concrete" , Paragraph 3 .04 . Provide a surfaced pouring strip where construction joints intersect exposed surfaces to provide straight line at joints . Just prior to subsequent pour, remove strip and tighten forms to conceal shrinkage. Construction shall show no overlapping of concrete and shall, as closely as possible, present the same appearance as butted plywood joints. Joints in a continuous line shall be straight, true and sharp. I. Embedded Items: Provisions shall be made for pipes, sleeves, anchors, inserts, reglets, anchor slots, nailers, waterstops, and other features. No wood other than neces- sary nailing blocks shall be embedded in concrete. Com- plete cooperation shall be extended suppliers of embedded items in their installation. Secure information for embed- ded items from other trades as required. All embedded items shall be securely anchored in correct location and alignment prior to placing concrete. Electrical and telephone conduits shall be run in concrete only upon the written approval of the Engineer. Under no circumstances will aluminum conduit be permitted in concrete. No elec- trical or telephone conduit larger than 3/4 inch in diame- ter and no plumbing pipes of any size will be permitted in concrete walls or slabs. J. Openings for Items Passing Through Concrete: Frame open- ings in concrete where indicated on architectural, struc- tural, plumbing, mechanical, or electrical drawings. Subcontractor shall establish exact locations, sizes, and other conditions required for openings and attachment of work specified under other sections. Subcontractor shall FACILITY ENGINEERS INC. DATE: 01-09-95 03100-6 PROJECT NO. CC-94186 CONCRETE FORMWORK c . Thickness : Decrease in specified thickness - 5 percent Increase in specified thickness - no limit 7 . Variation in steps: a. In a flight of stairs: Rise ± 1/8 inch Tread ± 1/4 inch b. In consecutive steps: Rise ± 1/16 inch Tread ± 1/8 inch 8 . Anchor Bolt Installation a. 1/8 inch center to center of any two bolts within an anchor bolt group, where an anchor bolt group is defined as the set of anchor bolts which re- ceive a single fabricated steel shipping piece. b. 1/4 inch center to center adjacent anchor bolt groups . c. Maximum accumulation of 1/4 inch per hundred feet along the established column line of multiple anchor bolt groups, but not to exceed a total of 1 inch, where the established column line is the actual field line most representative of the cen- ters of the as-built anchor bolt groups along a line of columns. d. 1/4 inch from the center of any anchor bolt group to the established column line through that group. e. The tolerances of paragraphs b, c and d apply to offset dimensions shown on the plans, measured parallel and perpendicular to the nearest estab- lished column line for individual columns shown on the plans to be offset from established column lines. E. Form Ties: Form ties shall be of sufficient strength and used in sufficient quantities to prevent spreading of the forms. Ties shall be placed at least 1 inch away from the finished surface of the concrete. The use of ties consisting of twisted wire loops will not be permitted. l FACILITY ENGINEERS INC. DATE: 01-09-95 03100-5 PROJECT NO. CC-94186 CONCRETE FORMWORK In any 10 ft of length 1/4 inch Maximum for the entire length 1 inch b. For exposed corners, columns, control-joint grooves, and other conspicuous lines: In any 20 ft length 1/4 inch Maximum for the entire length 1/2 inch 2 . Variation from the level or from the grades specified in the contract documents: a. Walls to receive insulated wall panels: In any 10 ft. length 3/16 inch For the entire length 1/2 inch Maximum deviation from established elevation 1/4 inch 3 . Variation of the linear building lines from estab- lished position in plan and related position of col- umns, piers, walls, and partitions: In any bay 1/2 inch In any 20 ft of length 1/2 inch Maximum for the entire length 1 inch 4 . Variation in the size and location of sleeves, floor openings, and wall openings ± 1/4 inch 5 . Variation in cross-sectional dimensions of columns, piers, and beams and in the thickness of slabs and walls: Minus 1/4 inch Plus 1/2 inch 6 . Footings . a. Variations in dimensions in plan: Minus 1/2 inch Plus 2 inches b. Misplacement or eccentricity: 2 percent of the footing width in the direction of misplacement but not more than 2 inches. FACILITY ENGINEERS INC. DATE: 01-09-95 03100-4 PROJECT NO. CC-94186 CONCRETE FORMWORK 04"`` E. Form Coating: Non-grain raising and non-staining type that will not leave residual matter on surface of concrete or adversely affect proper bonding of subsequent applica- tion of other material applied to concrete surface. Coatings containing mineral oils or other non-drying ingredients will not be permitted. Acceptable manufac- turers: The Burke Company, The Euclid Chemical Company, Sonneborn Building Products or approved equal. 3 .00 EXECUTION 3 .01 CONSTRUCTION OF FORMS A. Formwork - General: Forms shall be constructed of sound material, shall be of the correct shape and dimensions, mortar tight, of sufficient strength, and so braced and tied together that the movement of men, equipment, materi- als, or placing and vibrating the concrete will not throw them out of line or position. Forms shall be strong enough to maintain their exact shape under all imposed loads. Camber where necessary to assure level finished soffits. Forms shall be so constructed that they may be easily removed without damage to the concrete. Before concrete is placed in any form, the horizontal and verti- cal position of the form shall be carefully verified and all inaccuracies corrected. All wedging and bracing shall be completed in advance of placing of concrete. B. 3/4" x 3/4" chamfer strips shall be placed in the corners of the forms to produce beveled edges on permanently exposed surfaces. C. Framing and Bracing: Framing, bracing, supporting mem- bers, and centering shall be of ample size and strength to safely carry, without deflection, all dead and live loads to which forms may be subjected, and shall be spaced sufficiently close to prevent any bulging or sagging of forms. Distribute bracing loads over base area on which bracing is erected. When placed on ground, protect against undermining or settlement. D. Tolerances: 1. Variation from plumb: a. In lines and surfaces of columns, piers, walls, and in arrises: FACILITY ENGINEERS INC. DATE: 01-09-95 03100-3 PROJECT NO. CC-94186 CONCRETE FORMWORK 1.02 CODES AND STANDARDS A. The latest editions of the American Concrete Institute 's "Guide to Formwork for Concrete" , ACI 347R-88, and the Governing or Local State Building Code, are hereby made a direct part of this specification, and all concrete form- work included in this contract shall conform with the applicable requirements therein except as specified other- wise herein. 1.03 QUALITY ASSURANCE A. Use adequate numbers of skilled workmen who are thoroughly trained and experienced in the necessary crafts and who are completely familiar with the specified requirements and the methods needed for proper performance of the work of this section. B. Design of formwork is the formwork subcontractor ' s respon- sibility. Calculation of the formwork design shall be submitted when requested by the Engineer. 2 .00 PRODUCTS 2 .01 MATERIALS A. Plywood: Plywood forms when used for concrete work. Plywood shall conform to the U.S. Product Standard PS 1-83 for "B-B Plyform" Class I or II APA and shall be a minimum of 5/8 inch thick. B. Control Joints: Standard metal keyed dividers for cold joints, subject to approval of the Engineer. C. Form Ties and Spreaders: Standard metal form clamp assem- bly, of type acting as spreaders and leaving no metal within 1 inch of concrete face. Inner tie rod shall be left in concrete when forms are removed. Submit samples and manufacturer' s specifications to the Engineer for approval before using. No wire ties or wood spreaders will be permitted. D. Form Anchors and Hangers: Anchors and hangers used for exposed concrete shall not leave exposed metal at surface. FACILITY ENGINEERS INC. DATE: 01-09-95 03100-2 PROJECT NO. CC-94186 CONCRETE FORMWORK SECTION 03100 CONCRETE FORMWORK Division 1, General Requirements, are hereby made a part of this section as fully as if repeated herein. 1.00 GENERAL 1.01 SCOPE A. Work Included: Perform all concrete formwork necessary and required for the construction of the project as indi- cated. Such work shall include, but is not necessarily limited to, the furnishing and installing of forms for all cast-in-place concrete work as indicated on the drawings and specified herein, including removal of forms at com- pletion of concrete work. Shop drawings preparation and submittal to the Engineer for review in accordance with Section 01300 . Upon review from the Engineer, it is Subcontractor' s responsibility to obtain and pay for any and all local and/or state approvals including necessary permits. B. Receipt, unloading, handling, proper storage and protec- tion from damage of all materials. C. Layout and coordination of work with other trades . D. Related Work in Other Sections: The following items of associated work are included in other sections of these specifications: 1. Section 02210 : Earthwork and Grading. 2 . Section 03200 : Concrete Reinforcement. 3 . Section 03300: Cast-In-Place Concrete. 4 . Section 05500 : Miscellaneous Metal. 5 . Section 07210: Building Insulation. FACILITY ENGINEERS INC. DATE: 01-09-95 03100-1 PROJECT NO. CC-94186 CONCRETE FORMWORK updated submittal within ten days after acceptance, listing date of acceptance as start of warranty period. D. Submit warranties, bond, service, and maintenance con- tracts specified in respective specifications sections . + + END OF SECTION 01740 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01740-3 PROJECT NO. CC-94186 WARRANTIES AND BONDS 04011, c. Scope. d. Date of beginning of warranty, bond, or service maintenance contract . e. Duration of warranty, bond, or service maintenance contract . f. Provide information for Owner' s personnel : 1) Proper procedure in case of failure. 2) Instances affecting validity of warranty or bond. g. Subcontractor, name of responsible principal, address, and telephone number. B. Form: 1 . Prepare in quadruplicate packets. 2 . Format : a. Size: 8-1/2" by 11" ; punch sheets for standard three-ring binder. Fold larger sheets to fit into binders . b. Binders : Commercial quality, three-ring, with durable and cleanable plastic covers. c. Cover: Identify each packet with typed or printed title "WARRANTIES AND BONDS" . List : 1) Title of Project. 2) Name of Subcontractor. C. Time : 1 . Submit documents within ten days after inspection and acceptance from equipment or component parts supplier, installer, or manufacturer put into service during construction progress. 2 . Make submittals with Operation and Maintenance Manuals no later than the Date of Substantial Completion. 3 . Items of work, where acceptance is delayed materially beyond Date of Substantial Completion: Provide FACILITY ENGINEERS INC. DATE: 01-09-95 01740-2 PROJECT NO. CC-94186 WARRANTIES AND BONDS SECTION 01740 WARRANTIES AND BONDS 1. 00 GENERAL 1 . 01 SUMMARY A. Subcontractor's requirements : 1 . Compile specified warranties and bonds . This does not include the standard one year warranty but includes all warranties in excess of one year. 2 . Compile specified service and maintenance contracts . 3 . Co-execute submittals when specified. 4 . Review submittals to verify compliance with Contract Documents . 5 . Submit to Facility Constructors Inc. for review and transmittal to Owner. B. Related sections : 1 . Section 01700 : Contract Closeout . 2 . Each respective section of specifications listing Warranties or Bonds required for specific products . 1 . 02 SUBCONTRACTOR' S SUBMITTALS A. Requirements : 1. Assemble warranties, bonds, and service and mainte- nance contracts. 2 . Number or original signed copies required: Four each. 3 . Table of contents : Type neatly in orderly sequence. Provide complete information for each item. a. Product or work item. b. Firm name, principal name, address, and telephone number. FACILITY ENGINEERS INC. DATE: 01-09-95 01740-1 PROJECT NO. CC-94186 WARRANTIES AND BONDS 00*11 2 . Changes made by Change Order or Request for Information Response. 1 . 05 SUBMITTAL A. At Contract closeout, Subcontractor shall deliver Record Documents to Facility Constructors Inc. B. Subcontractor shall accompany submittal with transmittal letter in duplicate, containing: 1. Date. 2 . Project title and number. 3 . Subcontractor' s name and address. 4 . Title and number of each Record Document . 5 . Signature of Subcontractor or his authorized repre- sentative. + + END OF SECTION 01720 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01720-3 PROJECT NO. CC-94186 PROJECT RECORD DOCUMENTS C. Subcontractor shall maintain documents in clean, dry, legible condition, and in good order. Do not use record documents for construction purposes . D. Subcontractor shall make documents and samples available at all times for inspection by Facility Constructors Inc. 1 . 03 MARKING DEVICES A. Subcontractor shall provide felt tip marking pens for recording information in color code designated by Facility Constructors Inc. 1. 04 RECORDING A. Subcontractor shall label each document "PROJECT RECORD" in neat large printed letters . B. Subcontractor shall record information concurrently with construction progress . Concealing any Work until required information is recorded is prohibited. C. Drawings : Subcontractor shall legibly mark to record actual construction: 1 . Depths of various elements of foundation in relation to finish first floor datum. 2 . Horizontal and vertical locations of underground utilities and appurtenances; reference to permanent surface improvements. 3 . Location of internal utilities and appurtenances concealed in construction; reference to visible and accessible features of structure. 4 . Field changes of dimension and detail . 5 . Changes made by Change Order or Request for Information Response. 6 . Details not on original contract drawings . D. Specifications and Bulletins; Subcontractor shall legibly mark each section to record: 1. Manufacturer, trade name, catalog number, and supplier of each product and item of equipment actually in- stalled. FACILITY ENGINEERS INC. DATE: 01-09-95 01720-2 PROJECT NO. CC-94186 PROJECT RECORD DOCUMENTS SECTION 01720 PROJECT RECORD DOCUMENTS 1 . 00 GENERAL 1. 01 SUMMARY A. Subcontractor shall maintain at site one record copy of : 1 . Drawings. 2 . Specifications. 3 . Bulletins. 4 . Change Orders and other Modifications to Contract . 5 . Facility Constructors Inc. Request for Information Responses or written instructions . 6 . Approved shop drawings, product data and samples . 7 . Field test records . 000ft" 8 . Construction photographs . B. Related sections : 1 . Section 01300 : Submittals . 2 . Section 01700 : Contract Closeout . 1 . 02 DOCUMENTS AND SAMPLES MAINTENANCE A. Subcontractor shall store documents and samples in Subcon- tractor' s field office apart from documents used for construction. 1. Provide files and racks for storage of documents . 2 . Provide locked cabinet or secure storage space for storage of samples . B. Subcontractor shall file documents and samples in accord with CSI format . FACILITY ENGINEERS INC. DATE: 01-09-95 01720-1 PROJECT NO. CC-94186 PROJECT RECORD DOCUMENTS 3 . Replace, patch, and touch-up marred surfaces to match adjacent finishes . Replace materials which cannot be repaired or patched. 4 . Clean disturbed areas of Project site of debris : a. Broom clean paved surfaces. Remove oil and similar deleterious substances in manner not to damage substrates. b. Remove debris from grassed and landscaped areas and disturbed areas. 5 . Install new clean sets of HVAC system filters or thoroughly clean washable types just prior to Date of Substantial Completion; clean HVAC equipment ducts, blowers, and coils to fully remove construction type dust and debris from system components . 6 . Thoroughly clean plumbing fixtures . 7 . Replace used lamps and lights. Replace ballasts as required to receive new warranty. Completely clean lighting fixtures to like new condition. + + END OF SECTION 01705 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01705-3 PROJECT NO. CC-94168 CLEANING UP 3 . Provide covered, on-site containers for waste collec- tion. Place all waste materials and rubbish in containers in an expeditious manner to prevent accumu- lation. Remove waste from Project site when contain- ers become full . 4 . Legally dispose of all waste materials, rubbish, volatile materials, and cleaning materials off Project site. 5 . Clean and maintain interior spaces prior to start of finish painting in a "broom clean" state until Date of Substantial Completion. Protect newly finished and clean surfaces from contamination during cleaning operations . 6 . Accumulation of debris contributing to survival or spread of rodents, roaches, or other pests is prohib- ited. a. Remove debris containing food scraps on a daily basis . b. Subcontractor shall be responsible for securing services of pest exterminator at no additional cost . 7 . Disposal of materials in waterways is prohibited. B . Graffiti or other similar distasteful comments or illustrations authored on any building materials used on Project is prohibited. Monitor Project for viola- tions of this criteria, and, if found, take appropri- ate action immediately to cover or replace defaced materials as necessary. C. Subcontractor' s final cleaning: 1 . Clean all finished surfaces in accord with manufac- turer' s product data and requirements specified in sections just prior to Date of Substantial Completion. Perform all general and specific cleaning prior to request for Project or portion thereof to be inspected for Substantial Completion. 2 . Remove dust, debris, oils, stains, fingerprints, and labels from exposed interior and exterior finish surfaces, including glazing materials. FACILITY ENGINEERS INC. DATE: 01-09-95 01705-2 PROJECT NO. CC-94168 CLEANING UP SECTION 01705 CLEANING UP 1 . 00 GENERAL 1 . 01 SUMMARY A. Subcontractor' s safety requirements : 1 . Store volatile and toxic waste in covered metal containers. Remove from Project site daily. Provide adequate ventilation during use of volatile or toxic substances. 2 . Prohibited practices : a. Allowing volatile or toxic wastes to accumulate on Project site. b. Burning or burying of waste materials or rubbish on Project site unless required permits are obtained. C. Disposal of volatile wastes such as mineral spirits, oil, or paint thinner in storm or sani- tary drains, on pavements, in gutters or down- spouts, or on Project site. d. Disposal of waste or cleaning materials which contain materials harmful to plant growth on Project site. 3 . Clean up accidentally spilled materials as quickly as possible. B. Subcontractor' s clean-up during construction: 1 . Execute cleaning procedures to ensure that building, Project site, and adjacent properties are maintained free from debris and rubbish. 2 . Wet down materials subject to blowing. Throwing waste materials from heights is prohibited. Yook FACILITY ENGINEERS INC. DATE: 01-09-95 01705-1 PROJECT NO. CC-94168 CLEANING UP G. Specifications Division 2 through 16 may specify additional requirements for closeout . 1. Manufacturer' s special or extended warranties shall be submitted to the Contractor as part of the Operation and Maintenance Manuals. 2 . Attic stock, spare parts, keys or tools shall be turned over to the Owner through the Contractor with documentation signed by Subcontractor, Contractor and owner. 3 . Subcontractor shall furnish certificates to Contractor from manufacturers as required by the specifications . This would include roofing manufacturer' s acceptance of roofing installation and materials, underwriters acceptance of fire protection system, etc . 4 . Any other specific closeout requirements required by the specifications. H. The above requirements shall be completed before final payment shall be due. + + END OF SECTION 01700 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01700-4 PROJECT NO. cc-94186 CONTRACT CLOSEOUT maintenance of equipment and systems provided as part of their work. Documentation that includes Owner acknowledgement shall be provided by subcontractor to Contractor showing Owner training was conducted - three (3) copies of documentation shall be submitted. The following shall be included as well as any other required training in the specifications . 1. Exterior lighting systems. 2 . Electrically operated doors. 3 . Dock equipment . 4 . HVAC systems . 5 . Electrical lighting and power systems, including fire alarm system. 6 . Fire protection system. 7 . Refrigeration system. Other training shall occur no later than substantial completion. F. Final Accounting: The following final accounting documents must be received to process the final payment application. 1 . Final application for payment . 2 . Conditional waiver and release by Subcontractor. 3 . Subcontractor affidavit. 4 . Schedule of amounts paid and unpaid to vendors with affidavit . 5 . Certificate re sale and/or use taxes. 6 . Final waivers and release by firms retained by Subcontractor. 7 . Consent of Surety to final payment . 8 . Substantial completion agreement form. Final accounting documents should be submitted within 5 days after final completion. FACILITY ENGINEERS INC. DATE: 01-09-95 01700-3 PROJECT NO. cc-94186 CONTRACT CLOSEOUT B. Punch Lists : List of incomplete work or corrective work required shall be generated by the Contractor on behalf of the Owner, Architect or Engineer. Contractor will distribute punch lists to all subcontractors for completion. Punchlist corrective work must be accepted by Owner, Architect or Engineer, and Contractor. Subcontractor shall submit his punchlist with signature/initials from all parties accepting their work. C. Final Record Drawings : Subcontractor shall submit one (1) set of redlined blueprints showing actual installation of work where installation varies from the work as shown on the construction documents. Particular attention should be given to include concealed elements that have changed. Drawing changes should be accurately dimensioned in accordance with Specification Section 01720, Project Record Documents. Shop drawings that are used as a final drawing should reference a construction drawing. Final record drawings shall be submitted within two weeks after substantial completion. D. Operation and Maintenance Manuals : Subcontractor shall submit loose-leaf manuals punched for 3-ring binders with an index. Subcontractor shall label all manuals with the name of the project, the nature of the information and the subcontractor' s name, address and telephone number. The following should be included in the manuals: 1. Operation and maintenance instructions. 2 . Safety and emergency instructions. 3 . Vendor drawings, charts or schematics . 4 . Special warranties or certificates . 5 . Parts lists, schedules . 6 . Name, address and telephone number of local parts supplier and service group. Any item larger than an 8-1/2" x 11" sheet shall be punched and folded for a 3-ring binder or shall be enclosed in a 3-ring binder folder/pocket . Four (4) sets of the above materials shall be provided to Contractor prior to Owner training. E. Owner Training: Subcontractor shall arrange, through the Contractor, demonstrations, trial runs, start-up and instructions to Owner' s personnel on the operation and FACILITY ENGINEERS INC. DATE: 01-09-95 01700-2 PROJECT NO. cc-94186 CONTRACT CLOSEOUT SECTION 01700 CONTRACT CLOSEOUT 1. 00 GENERAL 1 . 01 DESCRIPTION A. This section specifies administrative and procedural requirements for contract closeout, including but not limited to: 1 . Inspection Reports. 2 . Punchlist Work. 3 . Final Record Drawings. 4 . Operation and Maintenance Manuals . 5 . Owner Training. 6 . Final Accounting. 7 . Closeout requirements for specific construction activities are included in the appropriate sections in Divisions 2 through 17, including special warranties and attic stock. B. Related Sections : 1 . Section 01720 : Project Record Documents. 2 . Section 01740 : Warranties and Bonds. 1 . 02 DETAIL REQUIREMENTS A. Inspection Reports: Subcontractor shall submit certifi- cates from applicable governing authorities indicating construction has been inspected as required by laws or ordinances pertaining to the occupancy of the building. Three (3) copies shall be submitted. FACILITY ENGINEERS INC. DATE: 01-09-95 01700-1 PROJECT NO. cc-94186 CONTRACT CLOSEOUT B. Subcontractor' s inability to obtain specified items due to Subcontractor' s failure to place timely orders will not be considered reason for authorizing substitutions. + + END OF SECTION 01630 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01630-3 PROJECT NO. CC-94186 PRODUCT OPTIONS AND SUBSTITUTIONS B. Include on requests for substitution: 1 . Technical data. 2 . Manufacturer' s dated product data describing installa- tion, use, and care, as applicable, of proposed substitution. 3 . Complete cost data, indicate; material cost, installed cost, and savings, if any, resulting from proposed substitution. 4 . Statement from proposed manufacturers indicating products, materials, or assemblies in substitution do not contain asbestos or polychlorinated biphenyl (PCB) in any form. C. Determination as to acceptability of proposed substitutions will be based on data submitted only. D. Appropriate modification will be issued within two (2) weeks after submittal, if proposed substitution is acceptable by Facility Engineers Inc . and Facility Constructors Inc. Subcontractor shall be responsible for furnishing materials and products in accord with Contract Documents at no change in price, unless requests for substitutions are received and approved as described above. E. If substituted product or equipment requires any redesign of structure, foundation, piping, wiring, or other items, such redesign, including new drawings or details shall be prepared by the Subcontractor at his expense and submitted to Facility Engineers Inc. for review. Any additional required engineering performed by Facility Engineers Inc. due to substitution shall be paid by requesting Subcon- tractor. F. If the substituted product affects other work in the project and requires changes in that work as shown on the contract documents, the Subcontractor requesting the substitution shall pay for the required changes . 1 . 03 TIME SUBSTITUTION A. In event specified items cannot be delivered to Project and incorporated into Work at such times and in such quantities as to cause no delay, then Subcontractor may request substitution in manner described above. Should accepted substitution provide cost savings, Subcontract price will be adjusted by Change Order. FACILITY ENGINEERS INC. DATE: 01-09-95 01630-2 PROJECT NO. CC-94186 PRODUCT OPTIONS AND SUBSTITUTIONS SECTION 01630 PRODUCT OPTIONS AND SUBSTITUTIONS 1 . 00 GENERAL 1. 01 PRODUCT OPTIONS AND SUBSTITUTIONS A. Products are specified by reference standards, by manufac- turer' s name and model number, or trade name. 1. When specified only by reference standard, Subcontractor may select any product meeting this standard by any manufacturer. 2 . When several products or manufacturers are specified as being equally acceptable, Subcontractor has option of choosing among those named. 3 . When proprietary products are specified, substitutions will be allowed only by substitution provisions specified. B. If it is desired to use products different from those indicated in Contract Documents, make written application by party requesting substitution as described. Burden of proving equality of proposed substitutions rests on party making request for substitution. 1 . 02 SUBCONTRACTOR' S PROCEDURE A. General : 1 . Make requests for substitution as single submittal, prior to Subcontract execution. Base contract sum on products and systems specified in Contract Documents only. 2 . Facility Engineers Inc. will consider reports from independent testing laboratories, verified experience records from previous users, and other printed or written information valid in the circumstances . 3 . Indicate in what respects proposed materials or products differ from those specified. 4 . Substitution requests after Subcontract execution will not be reviewed. FACILITY ENGINEERS INC. DATE: 01-09-95 01630-1 PROJECT NO. CC-94186 PRODUCT OPTIONS AND SUBSTITUTIONS 7 . Finished surfaces : Match color and texture of samples provided by Facility Engineers Inc. 8 . Protection: a. Subcontractor shall protect finished surfaces from damage and soiling during application, drying or curing, as applicable . b. Subcontractor shall provide temporary protective coverings or barriers as required. + + END OF SECTION 01615 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01615-3 PROJECT NO. CC-94186 DELIVERY, STORAGE AND HANDLING 000_ 4 . Subcontractor shall handle flammable or hazardous materials : a. Store minimum quantities in protected areas. b. Provide appropriate type fire extinguishers near storage areas . C. Observe manufacturer's precautions and applicable ordinances and regulations. d. Provide product data to Facility Constructors Inc. and conduct safety instructions as required by O.S.H.A. S . Subcontractor shall comply with each manufacturer' s instructions and recommendations for products storage and handling. D. Handling: Subcontractor shall handle materials and equipment to prevent damage, deterioration, or contamina- tion. Installation of physically damaged or stained materials prior to installation is prohibited. E. Subcontractor' s inspection and installation: 1 . Comply with manufacturer' s product data in all aspects of basic material usage, handling, installation and substrate preparation, except where more stringent requirements are specified. 2 . Be responsible for verifying and obtaining proper substrate conditions, tolerances, and material align- ments to receive applied or attached materials and construction. 3 . Provide substrates sound, clean, dry, and free of imperfections or conditions detrimental to reception of applied materials. 4 . Align material to give smooth, uniform surface planes within specified tolerances and straight, plumb surfaces. 5 . Inspect substrates prior to installation of applied materials. Correct unacceptable conditions prior to proceeding with Work. 6 . Provide finished surfaces clean, uniform, and free of damages, soiling, or defects in material and finish. FACILITY ENGINEERS INC. DATE: 01-09-95 01615-2 PROJECT NO. CC-94186 DELIVERY, STORAGE AND HANDLING SECTION 01615 DELIVERY, STORAGE, AND HANDLING 1. 00 GENERAL 1 . 01 SUMMARY A. Requirements of this section are general in nature. Refer to individual specification sections for additional, specific requirements . B. Delivery: 1 . Subcontractor shall deliver manufactured products to project site in manufacturer' s original packaging with labels and seals intact. Labels shall indicate manufacturer and product name, description, mixing and application instructions, and fire-resistive clas- sifications as applicable: 2 . Subcontractor shall inspect materials upon delivery to ensure proper material, color, type and quantity. 3 . Subcontractor shall deliver finish materials only after spaces are enclosed and adequate indoor storage facilities are available. Subcontractor shall deliver items such as millwork only after spaces approximate completed environmental conditions . C. Storage: 1. Subcontractor shall store materials and equipment under cover, off ground at least 611 ; protect from excessive heat and freezing, except for materials not subject to damage or deterioration by contact with environmental conditions. Subcontractor shall observe manufacturer' s recommendations for positioning, separation and ventilation, as applicable. 2 . Subcontractor shall prevent corrosion, soiling, breakage of materials, or contact with deleterious materials. 3 . Subcontractor shall store and handle products subject to spillage in areas where spills will not deface finished surfaces or other Work. FACILITY ENGINEERS INC. DATE: 01-09-95 01615-1 PROJECT NO. CC-94186 DELIVERY, STORAGE AND HANDLING 1 . Initially install as much permanent storm drainage as possible; divert surface water into system. Install remainder of system as soon as conditions permit . 2 . Maintain temporary sediment barriers around drainage structures until final subgrade preparation is begun. I . Ground cover: 1 . Protect exposed critical areas with straw or other mulches, stone base, plastic sheets, fiber mats, or plantings during development . 2 . Include mulching as stabilization for all grassing or planting operations until planting is effective. 3 . 02 CLEAN-UP AND REMOVAL A. Subcontractor shall remove temporary devices and accumu- lated sediment at time permanent erosion control is effective. Subcontractor shall restore areas with suit- able permanent ground cover specified in other Division 02 sections . + + END OF SECTION 01563 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01563-3 PROJECT NO. CC-94166 TEMPORARY EROSION AND SEDIMENT CONTROL D. Silt traps : Install silt traps indicated on drawings or required by local codes; maintain until other erosion control methods can be substituted. Clean out silt traps when one-half filled with silt . Remove debris from construction area. E. Sediment barriers: 1 . Locate temporary sediment barriers at all points where surface water can leave construction area bypassing silt trap if source area is subject to soil erosion or where indicated on drawings. 2 . Construct silt fences utilizing anchored filter cloth or hay bales securely held in place, choked with crushed stone. 3 . Arrange barriers to create ponding behind barriers . Make provision for removing accumulated sediments; maintain ponding capacity. Remove when permanent erosion control is effective. F. Grading operations : 1. Schedule grading operations so ground surface will be disturbed for least possible time before permanent construction is installed. Maintain large areas as flat as possible to minimize soil transport by surface flow. 2 . Construct diversion or berm at top of slope causing surface water to flow along diversion to control point . Where steeper slopes or abrupt changes in grade are required; transport in slope drain. Allow- ing surface water to flow uncontrolled down slopes is prohibited. G. Slope drains: 1 . Provide temporary drains to convey surface water down slopes. Provide with apron at top to anchor. Direct water into drains . 2 . Place stone or rubble at slope drain outlets to prevent scouring. H. Storm drainage system: FACILITY ENGINEERS INC. DATE: 01-09-95 01563-2 PROJECT NO. CC-94186 TEMPORARY EROSION AND SEDIMENT CONTROL SECTION 01563 TEMPORARY EROSION AND SEDIMENT CONTROL 1 . 00 GENERAL 1 . 01 SUMMARY A. Section includes: Complete temporary erosion control indicated on drawings and/or required by local codes . B. Subcontractor' s work included, but not limited to the following: 1 . Construction of slope drains, silt traps, and sediment barriers . 2 . Placement of hay bales . 3 . Construction of earth berms at top of fill slopes . 4 . Construction of diversion ditches. C. Related sections in Division 2 : 2 . 00 PRODUCTS 2 . 01 MATERIALS A. See Division 2 for all materials. 3 . 00 EXECUTION 3 . 01 INSTALLATION BY SUBCONTRACTOR A. Install erosion control measures prior to clearing or earthwork operations being initiated. B. Direct temporary erosion control to control soil erosion at potential source. Use downstream sediment entrapment measures only as a backup to primary control at source. C. Maintain sediment control during construction period until time permanent paving, planting, and restoration of natural areas is effected for erosion control . FACILITY ENGINEERS INC. DATE: 01-09-95 01563-1 PROJECT NO. CC-94186 TEMPORARY EROSION AND SEDIMENT CONTROL 2 . Equip equipment used for water application with positive shut-off means. 3 . Provide at least one mobile unit with 1000 gallons minimum capacity for applying water on Project, unless otherwise permitted by Facility Constructors Inc . or all water is applied by means of pipe lines. 4 . Apply water by means of pressure type distributors or pipe lines equipped with spray system or hoses with nozzles ensuring uniform water application. + + END OF SECTION 01562 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01562-2 PROJECT NO. CC-94186 DUST CONTROL SECTION 01562 DUST CONTROL 1 . 00 GENERAL 1 . 01 SUMMARY A. Section includes furnishing and applying approved dust control material to subgrade surface and elsewhere by the Subcontractor where directed by Facility Constructors Inc . or required by local governing authorities . 2 . 00 PRODUCTS 2 . 01 MATERIALS A. Calcium chloride : Conform to requirements of ASSHO - M144, Type I or Type II . 3 . 00 EXECUTION 3 . 01 INSTALLATION A. General : Subcontractor shall properly apply required material where directed by Facility Constructors Inc . and distributed uniformly at specified rate. Means of distribution depends on material type used. Use methods and equipment satisfactory to Facility Constructors Inc. and/or governing authority. B. Number and frequency of applications determined by Facility Constructors Inc. and/or governing authority. 3 . 02 APPLICATION A. Calcium chloride treatment : Uniformly apply calcium chloride at 1-1/2 lbs . per square yard using lime spreader or other approved methods. B. Water treatment : 1 . Apply water under the control of Facility Constructors Inc. in amounts and locations designated by Facility Constructors Inc. FACILITY ENGINEERS INC. DATE: 01-09-95 01562-1 PROJECT NO. CC-94186 DUST CONTROL tion. Subcontractor shall clean and repair damage caused by installation or use of temporary facilities. Subcontractor shall restore existing facilities used during construction to original condition; restore perma- nent facilities used during construction to specified condition. + + END OF SECTION 01500 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01500-7 PROJECT NO. CC-94186 CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS 4 . Subcontractor shall remove waste materials, debris, and rubbish from site daily or as required by Facility Constructors Inc. ; dispose off site in legal manner. N. Project sign: 1. If allowed or required by Facility Constructors Inc . , Subcontractor shall construct project sign of 3/4" thick AC plywood, approximately 4 ' -0" by 8 ' -011 ; paint in not more than three colors; support by 4" by 4" wood posts buried in ground 2 ' -0" minimum. 2 . Subcontractor shall coordinate sign design with Facility Engineers Inc. and Facility Constructors Inc . 3 . Subcontractor shall obtain required permits; erect sign where directed by Facility Constructors Inc. 4 . No other signs are permitted except those required by law. 0. Construction fence : 1 . Subcontractor shall construct galvanized chain link fence enclosing staging area where indicated on drawings and phased construction areas as necessary; include chain link gates and locking means necessary for construction operations. 2 . Subcontractor shall provide 8 ' -0" high minimum fence for staging area; 5 ' -0" high minimum for phased construction area. Subcontractor shall rigidly construct fence of new materials with minimum gauges and sizes consistent with intended purpose and length of time fence will be in service recommended by Chain Link Manufacturer' s Association. 3 . Subcontractor shall determine proper quality of materials and method of installation. Subcontractor shall maintain fence in good condition and appearance, rigid, plumb, and safe throughout construction period. Q. Subcontractor shall relocate temporary facilities during construction required by progress of Work at no additional cost . R. At completion of construction activities, or at time of permanent utility connections, as applicable, Subcon- tractor shall remove temporary facilities, including connections and debris resulting from temporary installa- FACILITY ENGINEERS INC. DATE: 01-09-95 01500-6 PROJECT NO. CC-94186 CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS 3 . Subcontractor shall extend and relocate as work progresses; provide detours necessary for unimpeded traffic flow. 4 . Subcontractor shall provide and maintain access to fire hydrants, free of obstructions. 5 . Subcontractor shall provide means of removing mud from vehicle wheels before entering streets. 6 . On-site streets designated by Owner shall not be used for construction traffic. 7 . Other requirements are specified in Coordination section. L. Parking: 1 . Subcontractor shall provide temporary parking areas to accommodate his construction personnel as directed by Facility Constructors Inc. 2 . Subcontractor shall provide additional off-site parking when site space is inadequate. K 3 . Vehicle parking on existing pavement is prohibited unless authorized by the Owner. 4 . Designate one space for Owner. 5 . Other requirements are specified in Coordination section. M. Progress cleaning: 1 . Subcontractor shall maintain areas free of waste materials, debris, and rubbish. Maintain site in clean and orderly condition. 2 . Subcontractor shall remove debris and rubbish from pipe chases, plenums, attics, crawl spaces, and other closed or remote spaces prior to closing in space. 3 . Subcontractor shall broom and vacuum interior areas prior to surface finishing start; continue cleaning to eliminate dust . FACILITY ENGINEERS INC. DATE: 01-09-95 01500-5 PROJECT NO. CC-94186 CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS 3 . Maintain in clean and sanitary condition. I . Scaffolding: 1. Type: Designed and installed by each subcontractor for his own use for work during construction. Subcon- tractor shall conform to special requirements of respective trades that use scaffolding and applicable rules and regulations of local building codes . 2 . Subcontractor shall erect scaffolding independent of building walls; arrange to avoid interference with other trades as much as possible. 3 . Subcontractor shall remove scaffolding when no longer required. J. Barriers : 1 . Subcontractor shall provide barriers to prevent unauthorized entry to construction areas and protect existing facilities and adjacent properties from construction damage . 2 . Subcontractor shall provide protection to plant life -AOW* designated to remain; replace damaged plant life with same type and size as damaged plant life . 3 . Subcontractor shall protect non-owned vehicular traffic, stored materials, site, and structures from damage . 4 . Any barriers removed by Subcontractor shall be re- placed by same as soon after access in not required, to protect all personnel from injury. K. Access roads : 1 . Subcontractor shall construct and maintain temporary roads accessing public thoroughfares to serve con- struction areas. 2 . Subcontractor shall maintain circulation of traffic, both pedestrian and vehicular, and access to all parts of site by fire-fighting apparatus during construc- tion. FACILITY ENGINEERS INC. DATE: 01-09-95 01500-4 PROJECT NO. CC-94186 CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS structors Inc. at all times, unless more stringent requirements are noted by product manufacturers for proper product installation and performance. Maintain until Date of Substantial Completion. 3 . Subcontractor shall maintain relative humidity in a range as directed by Facility Constructors Inc. in enclosed spaces after building ,is enclosed and instal- lation of finishes begins; except as may otherwise be required by product manufacturers for proper product installation and performance. 4 . Subcontractor shall provide ventilation to prevent accumulation of dust, fumes, or gasses and properly cure materials and disperse humidity. F. Telephone service: 1 . Subcontractor shall provide temporary telephone service to temporary offices for Project duration. Pay costs for installation and local service. G. Water service : 1 . Temporary water: a. Water for construction purposes may be obtained from Owner' s present facility. b. Subcontractor shall extend lines from source; provide and make connections. 2 . Subcontractor shall extend branch piping with threaded outlets to make water available by hoses; insulate water piping to prevent freezing. 3 . Permanent water: Subcontractor shall pay costs associated with use of permanent system until Date of Substantial Completion. H. Sanitary toilet facilities : 1. Facility Constructors Inc. shall provide and maintain temporary toilet facilities and enclosures for con- struction personnel. 2 . Use of permanent new and existing facilities is prohibited by personnel. FACILITY ENGINEERS INC. DATE: 01-09-95 01500-3 PROJECT NO. CC-94186 CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS AWAO 2 . Permanent electrical : a. Subcontractor shall pay costs associated with use of system until Date of Substantial Completion if required by Facility Constructors Inc . b. Construction use of new convenience outlets is prohibited. Permitted, if outlets are returned to new condition by the Subcontractor at Date of Substantial Completion. D. Temporary lighting: 1 . Subcontractor shall provide the following minimum light levels for construction purposes unless request- ed otherwise by Facility Constructors Inc. or required by O.S.H.A. : a. General construction and safety lighting: Five foot candles. b. Exterior staging and storage areas after dark for security purposes : One foot candle. c. Finishing work and testing: Levels required for "** safe construction sequences operations or required by local code. 2 . Subcontractor shall extend and maintain lighting and related systems required by construction progress. 3 . Use of permanent lighting. may be utilized during construction if approved by Facility Constructors Inc. provided existing lamps and ballasts, if required for warranty, are replaced by the Subcontractor at Date of Substantial Completion, service life for ballasts and other related items have not been reduced, and warranties for items used are without restriction. E. Temporary heat and ventilation: 1 . Subcontractor shall provide temporary heat in enclosed spaces to provide minimum temperature as directed by Facility Constructors Inc. until time finishing Work begins. 2 . After building is totally enclosed and installation of finishes begins, Subcontractor shall maintain spaces in temperature range as directed by Facility Con- FACILITY ENGINEERS INC. DATE: 01-09-95 01500-2 PROJECT NO. CC-94186 CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS SECTION 01500 CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS 1 . 00 GENERAL 1 . 01 FACILITIES A. Temporary offices: 1 . Subcontractor shall provide space for his/her person- nel. 2 . Subcontractor shall provide temporary office facili- ties complete with lighting, heating and air-condi- tioning, and telephone service. 3 . Subcontractor shall provide office space complete with desk, layout board, chair, four-drawer file cabinet, and plan rack. B. Temporary storage facilities : 1 . Subcontractor shall provide weathertight storage sheds or trailers with raised floors and lockable doors; type and size required. 2 . Each Subcontractor shall provide for their own re- quirements to maintain covered, secure, and weather- proof areas for equipment or material storage. 3 . Subcontractor shall locate storage facilities where directed by Facility Constructors Inc. C. Electrical service : 1 . Temporary electrical : a. Subcontractor shall provide service, including extensions and connections necessary for construc- tion work. b. Subcontractor shall pay costs of installing, maintaining, and repairing service for Project duration. FACILITY ENGINEERS INC. DATE: 01-09-95 01500-1 PROJECT NO. CC-94186 CONSTRUCTION FACILITIES AND TEMPORARY CONTROLS c. Perform duties of Subcontractor or Facility Constructors Inc . 1.03 SUBCONTRACTOR A. Responsibilities: 1. Cooperate with laboratory personnel, provide access to Work, and manufacturer's operations . 2 . Secure and deliver to laboratory adequate quantities of representative samples of materials proposed requiring testing. 3 . Provide laboratory preliminary design mix proposed for concrete and other materials mixes requiring control by Testing Laboratory. 4 . Furnish required copies of products test reports. 5 . Furnish incidental labor and facilities: a. To provide access to Work to be tested. b. To obtain and handle samples at Project site or at source of product to be tested. c . To facilitate inspections and tests. d. For storage and curing of test samples. 6 . Notify laboratory sufficiently in advance of opera- tions to allow laboratory assignment of personnel and scheduling of tests. When tests or inspections cannot be performed after such notice, reimburse Facility Constructors Inc. for laboratory personnel and travel expenses incurred due to Subcontractor' s negligence. 7 . Employ and pay for services of separate, equally qualified independent testing laboratory to perform additional inspections, sampling, and testing re- quired: a. For Subcontractor's convenience. b. When initial tests indicate Work does not comply with Contract Documents. + + END OF SECTION 01410 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01410-3 PROJECT NO. CC-94186 TESTING LABORATORY SERVICES 4 . Promptly submit written report of each test and inspection; one copy each to Facility Engineers Inc. and Facility Constructors Inc . , and one copy to Record Documents File. Include on each report: a. Date issued. b. Project title and number. c. Testing laboratory name, address, and telephone number. d. Name and signature of laboratory inspector. e. Date and time of sampling or inspection. f. Record of temperature and weather conditions. g. Date of test. h. Identification of product and specification section. i. Location of sample or test in Project. j . Type of inspection or test. k. Results of tests and compliance with Contract Documents. 1. Interpretation of test results, when requested by Facility Engineers Inc . 5 . Perform additional tests required by Facility Engi- neers Inc. through Facility Constructors Inc . 6 . Submit summary reports indicating compliance or non compliance with contract documents . B. Limitations: 1. Laboratory is not authorized to: a. Release, revoke, alter, or enlarge on requirements of Contract Documents. b. Approve or accept any portion of Work. FACILITY ENGINEERS INC. DATE: 01-09-95 01410-2 PROJECT NO. CC-94186 TESTING LABORATORY SERVICES SECTION 01410 TESTING LABORATORY SERVICES 1.00 GENERAL 1.01 SUMMARY A. Facility Constructors Inc . , will employ and pay for services of independent testing laboratory to perform specified testing. 1. Subcontractor shall cooperate with laboratory to facilitate execution of required services. 2 . Employment of laboratory shall in no way relieve Subcontractor' s obligations to perform Work of Con- tract. B. Related requirements: 1. Conditions of the Contract: Inspections and testing required by laws, ordinances, rules, regulations, orders, or approvals of public authorities. 1 .02 TESTING LABORATORY A. Duties : 1. Cooperate with Facility Engineers Inc. and Facility Constructors Inc. ; provide qualified personnel after due notice. 2 . Perform necessary inspections, sampling, and testing of materials and methods of construction. a. Comply with specified standards . b. Ascertain compliance of materials with require- ments of Contract Documents. 3 . Promptly notify Facility Engineers Inc. and Facility Constructors Inc. in writing of observed irregulari- ties or deficiencies of work or products. FACILITY ENGINEERS INC. DATE: 01-09-95 01410-1 PROJECT NO. CC-94186 TESTING LABORATORY SERVICES 1 .05 DISTRIBUTION look A. Subcontractor is responsible for obtaining and distributing copies of submittals to his sub-contractors and material suppliers. Make prints of reviewed shop drawings from transparencies imprinted with Facility Engineers Inc. 's appropriate stamp. B. Subcontractor shall maintain orderly file of all approved submittals bearing Facility Engineers Inc. stamp for Project duration; deliver to Facility Constructors Inc . as part of Project closeout documents. + + END OF SECTION 01300 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01300-5 PROJECT NO. CC-94186 SUBMITTALS review notes, comments, and corrections required prior to submission to Facility Engineers Inc. By so noting, Subcontractor indicates that he has reviewed and approves materials, equipment, quantities, and dimensions represented by particular submittal. 2 . Subcontractor represents by submitting samples, shop drawings, and product data that he has complied with provisions specified. Submissions made without Subcontractor's approval indicated thereon will be returned without being reviewed for compliance with this requirement. 3 . Date each submittal; indicate name of Project, Facility Engineers Inc . , Subcontractor, as applicable, description or name of equipment, material, or product and identify Work use location. 4 . Accompany submittal with transmittal letter containing project name, Subcontractor's name, number of samples or drawings, titles, and other pertinent data. Outline deviations, if any, in submittals from requirements of Contract Documents. B. Facility Engineers Inc. 's : 1 . Review submittals within two (2) weeks of receipt to cause no delay in Work. 2 . Review is only for conformance with design concept of project and information in Contract Documents . Review of separate item shall not indicate approval of an assembly in which item functions. 3 . Facility Engineers Inc. will return one sepia copy of reviewed shop drawings for printing and distribution by Subcontractor. 1.04 RESUBMISSION A. Subcontractor shall make corrections and changes indicated for rejected submissions; resubmit in same manner specified above until Facility Engineers Inc. 's no longer requires resubmission. B. Subcontractor shall direct specific attention to revisions other than corrections requested by Facility Engineers Inc. on previous submissions, if any, in resubmission transmittal. low. FACILITY ENGINEERS INC. DATE: 01-09-95 01300-4 PROJECT NO. CC-94186 SUBMITTALS 00,1" f. Cross-reference drawing details and specification paragraphs applicable to submitted data. 2 . Subcontractor shall submit one sepia transparency and three black line prints of shop drawings. 3 . Photocopy, autopositive, or other reproduction of Facility Engineers Inc. 's drawings are not acceptable for subcontractors ' or vendors ' shop drawings. C. Samples: 1. Subcontractor shall prepare samples in sizes, shapes, and finishes in accord with provisions of individual specification sections. 2 . Samples furnished under this section are not to be confused with full size, on-the-site "Mock-Ups" called for in some specification sections. 3 . Number of samples submitted: Number required by Subcontractor, plus one which will be retained by Facility Engineers Inc. , unless otherwise indicated. Additional samples shall be furnished as requested. 4 . Samples requiring color selection: a. Subcontractor shall submit at earliest practicable time. No color selections will be made until all colors can be chosen and issued at one time in form of color schedule. b. Approvals and color selections will not be made unilaterally where samples or selections regarding adjacent materials must be made for aesthetic purposes. D. Quality control submittals: 1 . Certificates: Subcontractor shall submit certificates from manufacturers for each product indicating materials supplied or installed are asbestos free. 1.03 REVIEW A. Subcontractor' s : 1. Review submittals and stamp with approval action stamp containing Subcontractor' s name, word "Approved" , signed initials of approving agent, date of approval action, FACILITY ENGINEERS INC. DATE: 01-09-95 01300-3 PROJECT NO. CC-94186 SUBMITTALS 5 . Subcontractor shall submit accepted schedule within ten calendar days after joint review date. 1.02 PREPARATION A. Product data: 1. Subcontractor shall include product manufacturer's standard printed material, dated, with product de- scription and installation instructions indicated; delete data not related to this Project or mark "VOID" as applicable. 2 . Number of copies submitted: Number required by Subcontractor plus four which will be retained by Facility Engineers Inc . B. Shop drawings: 1. Subcontractor shall conform to the following require- ments: a. Number sheets consecutively. b. Indicate working and erection dimensions and relationships to adjacent work. c. Indicate: 1) Arrangements and sectional views, as applicable. 2) Material, gauges, thicknesses, finishes, and characteristics . 3) Anchoring and fastening details; include information for making connections to adjacent work. d. Indicate working and erection dimensions and relationships to adjacent work. Concurrent submittals of different aspects of work may be required by Facility Engineers Inc . as deemed necessary to demonstrate Subcontractor' s ability to understand these relationships and coordinate Work. e. Provide 6" by 6" clean space in the lower right hand area for entry of the Subcontractor' s and Facility Engineers Inc. 's stamps. FACILITY ENGINEERS INC. DATE: 01-09-95 01300-2 PROJECT NO. CC-94186 SUBMITTALS SECTION 01300 SUBMITTALS 1.00 GENERAL 1.01 SUMMARY A. General provisions: 1. Provisions in this section are mandatory procedures for preparing and submitting samples, shop drawings, and product data. 2 . Job delays occasioned by requirement of resubmission of samples, shop drawings, and product data not in accord with Contract Documents are Subcontractor's responsibility and will not be considered valid justification for extension of time. B. Submittal 's schedule: 1. Subcontractor shall submit proposed submittals schedule to Facility Constructors Inc. for review within ten calendar days following Contract execution. 2 . Schedule purpose is to: a. Demonstrate that submittals, shop drawings, data, samples and mock-ups required for Work are addressed by Subcontractor. b. Demonstrate consistency with Subcontractor's proposed Progress Schedule. c . Assist Facility Engineers Inc . in scheduling timely review of submittals . 3 . Schedule contents: Description of submitted item, proposed date of submittal or availability for review by Facility Engineers Inc. , and proposed date of requested return by Facility Engineers Inc. . 4 . Within ten calendar days after Facility Constructors Inc. 's receipt of submittal schedule, Facility Con- structors Inc . , and Subcontractor shall jointly review schedule and mutually discuss the schedule with final approval of same being determined by Facility Constructors Inc. FACILITY ENGINEERS INC. DATE: 01-09-95 01300-1 PROJECT NO. CC-94186 SUBMITTALS Aoft' 2 . Subcontractor shall clean spillage, overspray, and heavy collection of dust in Owner occupied areas immediately. B. Subcontractor shall clean area and make surfaces ready for work of successive trades at completion of work of each trade. C. Subcontractor shall provide final cleaning and return space to condition suitable for use by Owner at completion of alterations work in each trade. + + END OF SECTION 01122 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01122-5 PROJECT NO. CC-94186 ALTERATION PROJECT PROCEDURES 2 . Where removal of partitions results in adjacent spaces becoming one, Subcontractor shall rework floors and ceilings to provide smooth planes without breaks, steps, or bulkheads. 3 . Subcontractor shall request instructions from Facility Engineers Inc. , through Facility Constructors Inc. , for method of making transition where extreme change of plane of 2" or more occurs. C. Damaged surfaces: 1. Subcontractor shall patch and replace portions of existing finished surface found to be damaged, lifted, discolored, or showing other imperfections with matching material. 2 . Subcontractor shall refinish patched portions of painted or coated surfaces to produce uniform color and texture over entire surface. 3 . Subcontractor shall, when existing surface finish cannot be matched, refinish entire surface to nearest intersections . D. Transition from existing to new Work: 1. Subcontractor shall make smooth and workmanlike transition when new work abuts or finishes flush with existing work. 2 . Subcontractor shall match patched work to existing adjacent work in texture and appearance so patch or transition is invisible at distance of 5 ' -0" . 3 . Subcontractor shall, when finished surfaces are cut in such a way that smooth transition with new work is not possible, terminate existing surface in neat manner along straight line at natural line of division; provide trim appropriate to finished surface. 3 .02 CLEANING A. Subcontractor shall perform periodic and final cleaning specified in Cleaning Up section. 1. Subcontractor shall clean Owner occupied areas daily. FACILITY ENGINEERS INC. DATE: 01-09-95 01122-4 PROJECT NO. CC-94186 ALTERATION PROJECT PROCEDURES 1. Subcontract shall salvage sufficient quantities of cut or removed material to replace damaged work of exist- ing construction when materials are not readily obtainable on current market. 2 . Subcontractor shall store salvaged items in a dry, secure place on site. 3 . Incorporating salvaged or used material in new con- struction except for patching to existing construction is prohibited. B. Products for patching and extending work: Specified in respective sections . C. General requirements that Work be complete: 1. Provide same products or types of construction as that in existing structure, as needed to patch, extend, or match existing work. Generally Contract Documents will not define products or standards of workmanship present in existing construction. Subcontractor shall determine products by inspection and any necessary testing; workmanship by use of existing as sample of comparison. 2 . Perform necessary patching, extending, or matching of existing product, finish, or type of construction to make Work complete and consistent to same standard of quality as existing. 3 .00 EXECUTION 3 .01 INSTALLATION A. Subcontractor' s Performance: Patch and extend existing work using skilled labor capable of matching existing quality of workmanship. Quality of patched or extended work shall be not less than that specified for new Work. B. .Adjustments: 1. Where walls are removed, Subcontractor shall patch floors, walls, and ceilings with finish materials to match existing. FACILITY ENGINEERS INC. DATE: 01-09-95 01122-3 PROJECT NO. CC-94186 ALTERATION PROJECT PROCEDURES 1.02 ALTERATIONS, CUTTING AND PROTECTION A. Work of moving, removal, cutting, and patching shall be assigned to trades qualified to perform work in manner to cause least damage to each type of Work. Provide means of returning surfaces to appearance of new Work. B. Subcontractor shall perform cutting and removal work to remove minimum necessary and avoid damage to adjacent work. Cut finish surfaces such as metals by methods to terminate surfaces in straight line at natural point of division. C. Subcontractor shall perform cutting and patching specified in Cutting and Patching section. D. Subcontractor shall protect existing finishes, equipment, and adjacent work which is scheduled to remain from damage. Protect existing and new work from weather and extreme temperatures. 1. Maintain existing interior work above 60 degrees F. 2 . Provide weather protection, waterproofing, heat, and humidity control to prevent damage to remaining existing work and new work. E. Subcontractor shall provide temporary enclosures to separate work areas from existing building and areas occupied by Owner; provide weather protection. F. Fire exits: 1. Subcontractor shall maintain existing fire exit routes unless otherwise permitted by local code authorities; impeding or rerouting exiting routes without permis- sion or permits from local authorities is prohibited. 2 . Subcontractor shall provide and maintain complete local authority approved exits and routing for tempor- ary exiting requirements. 2 .00 PRODUCTS 2 .01 MATERIALS A. Salvaged materials: FACILITY ENGINEERS INC. DATE: 01-09-95 01122-2 PROJECT NO. CC-94186 ALTERATION PROJECT PROCEDURES SECTION 01122 ALTERATION PROJECT PROCEDURES 1 . 00 GENERAL 1 . 01 SUMMARY A. Subcontractor' s requirements include: 1 . Coordinate Work with other trades; schedule element of alterations and renovation work by procedures and methods to expedite completion of Work. 2 . In addition to Work specified in Demolition section, and that specifically indicated, cut, move, or remove items as necessary to provide access or allow altera- tions and new work to proceed. Include such items as : a. Repair or removal of hazardous or unsanitary conditions . b. Removal of abandoned items and items serving no useful purpose, such as abandoned piping, conduit, and wiring. c. Removal of unsuitable or extraneous materials not marked for salvage, such as rusted metals, and deteriorated concrete. d. Cleaning of surfaces and removal of surface finishes as needed to install new work and finish- es . 3 . Patch, repair, and refinish existing items to remain to specified condition for each material, with proper transition to adjacent new items of construction. B. Related sections: 1 . Section 01045: Cutting and Patching. 2 . Section 01705: Cleaning Up. 3. Section 02050: Demolition. FACILITY ENGINEERS INC. DATE: 01-09-95 01122-1 PROJECT NO. CC-94186 ALTERATION PROJECT PROCEDURES 3 . 03 APPLICATION A. Subcontractor shall execute cutting and demolition by methods to prevent damage to other work and provide proper surfaces to receive installation of repairs. B. Subcontractor shall execute excavating and backfilling by methods which will prevent settlement or damage to other work. C. Subcontractor shall employ original installer or fabrica- tor to perform cutting and patching for: 1. Weather-exposed or moisture-resistant elements. 2 . Sight-exposed finished surfaces. D. Subcontractor shall execute fitting and adjustment of products to provide finished installation to comply with specified products, functions, tolerances and finishes . E. Subcontractor shall restore cut or removed Work; install new products to provide completed Work in accord with requirements of Contract Documents . F. Subcontractor shall fit work airtight to pipes, sleeves, ducts, conduit, and other penetrations through surfaces . G. Subcontractor shall refinish entire surfaces to provide an even finish matching adjacent finishes: 1. For continuous surfaces, refinish to nearest intersec- tion. 2 . For an assembly, refinish entire unit. + + END OF SECTION 01045 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01045-4 PROJECT NO. CC-94186 CUTTING AND PATCHING C. Should conditions of Work or schedule indicate change of products from original installation Subcontractor shall submit request for substitution as specified in Product Options and Substitutions section. D. Subcontractor shall submit written notice to Facility Engineers Inc. through Facility Constructors Inc . designating date and time work will be uncovered. 2 .00 PRODUCTS 2 .01 MATERIALS A. Subcontractor shall comply with specifications and stan- dards for each specific product involved. 3 .00 EXECUTION 3 . 01 INSPECTION A. Subcontractor shall inspect existing conditions of Project including elements subject to damage or to movement during cutting and patching. B. After uncovering work the Subcontractor shall inspect conditions affecting installation of products or perform- ance of Work. C. Subcontractor shall report unsatisfactory or questionable conditions to Facility Engineers Inc. through Facility Constructors Inc. in writing; do not proceed with work until Facility Engineers Inc. has provided further instructions . 3 .02 PREPARATION A. Subcontractor shall provide adequate temporary support as necessary to assure structural value or integrity of affected portion of Work. B. Subcontractor shall provide devices and methods to protect other portions of Project from damage. C. Subcontractor shall provide protection from elements for that portion of Project which may be exposed by cutting and patching work; maintain excavations free from water. FACILITY ENGINEERS INC. DATE: 01-09-95 01045-3 PROJECT NO. CC-94186 CUTTING AND PATCHING ^' 1. 02 SUBMITTALS A. Subcontractor shall submit written request to Facility Engineers Inc. through Facility Constructors Inc. ten days in advance of executing any cutting or alteration affecting: 1. Work of Owner or any separate contractor. 2 . Structural value or integrity of any element of Project. 3 . Integrity or effectiveness of weather-exposed or moisture resistant elements or systems. 4 . Efficiency, operational life, maintenance or safety of operational elements. 5 . Visual qualities of sight-exposed elements . B. Include on request: 1. Project identification. 2 . Description of affected work. 3 . Necessity for cutting, alteration or excavation. 4 . Effect on work of Owner or any separate contractor or on structural or weatherproof integrity of Project. 5 . Description of proposed work: a. Scope of cutting, patching, alteration or excava- tion. b. Trades who will execute work. c . Products proposed to be used. d. Extent of refinishing to be done. 6 . Alternatives to cutting and patching. 7 . Cost proposal when applicable. 8 . Written permission of any separate Subcontractor whose work will be affected. FACILITY ENGINEERS INC. DATE: 01-09-95 01045-2 PROJECT NO. CC-94186 CUTTING AND PATCHING SECTION 01045 CUTTING AND PATCHING 1.00 GENERAL 1.01 SUMMARY A. Requirements included: 1. Subcontractor shall be responsible for all cutting, fitting and patching, including attendant excavation and backfill, required to complete work: a. Make several parts fit together properly. b. Uncover portions of Work to provide for installa- tion of ill-timed work. c. Remove and replace defective work. d. Remove and replace work not conforming to require- ments of Contract Documents. e. Remove samples of installed work as specified for testing. f. Provide routine penetrations of non-structural surfaces for installation of piping and electrical conduit. 2 . Subcontractor shall not be responsible for asbestos removal. B. Related sections : 1 . Section 01122 : Alteration Project Procedures . 2 . Section 01630: Product Options and Substitutions. 3 . Section 02050 : Demolition. 4 . Section 02210 : Earthwork and Grading. FACILITY ENGINEERS INC. DATE: 01-09-95 01045-1 PROJECT NO. CC-94186 CUTTING AND PATCHING B. Subcontractors: Coordinate Work with separate contract work by Owner, if applicable, and with prior occupancy provisions required by Owner. 1.05 TRAFFIC MAINTENANCE AND CIRCULATION A. General: Subcontractor Responsibility 1. Certain general requirements are specified in Con- struction Facilities and Temporary Controls section. 2 . Confine parking and vehicle access directed by Facility Constructors Inc. to accommodate existing operation. 3 . Access to occupied areas will be restricted during construction unless prior approval is obtained from Facility Constructors Inc. + + END OF SECTION 01040 + + FACILITY ENGINEERS INC. DATE: 01-09-95 01040-3 PROJECT NO: CC-94186 COORDINATION 1.03 COORDINATION AMONG TRADES A. Subcontractor shall in coordinating procedures at Project meetings before work in field begins. Resolve scheduling, sequencing, interferences and priorities of oncoming simultaneous Work among interested parties to achieve specified results and to advance planned progress of Project. B. Subcontractor shall continue coordinating procedures by actively controlling Project conditions as follows : 1. Verify products are stored in orderly fashion under conditions complying with manufacturer' s instructions or specific requirements of relevant specification section, whichever requirement is more stringent at planned locations. 2 . Verify compliance of environmental conditions before, during, and after execution of Work with manufac- turer' s instructions and specific requirements of relevant sections of these specifications . 3 . Verify adherence to specified tolerances as Work progresses. 4 . Inspect job conditions before one trade follows another in compliance with these specifications: a. Plan joint inspections involving interested parties. b. Schedule inspections one week in advance with notices sent to interested parties . C. Continue coordinating efforts as Work progresses, verify- ing parties compliance with decisions as agreed under Article 1.03, Paragraphs A. and B. above. Make adjust- ments in planned procedures as changing job conditions require to achieve results specified to best advance progress of Work. Immediately advise all parties involved of required changes in construction schedule and planned procedure. 1.04 COORDINATION WITH RELATED WORK A. Subcontractor shall cooperate with all trades with related Work as well as with those sections enumerated in Article 1.01 above. FACILITY ENGINEERS INC. DATE: 01-09-95 01040-2 PROJECT NO: CC-94186 COORDINATION SECTION 01040 COORDINATION 1.00 GENERAL 1.01 SUMMARY A. This section shall not be interpreted to relieve Sub- contractors of their responsibilities for supervision and coordination of construction procedures . B. Provisions of this section are considered minimal for orderly and expeditious prosecution of Work. C. Related sections: 1. Section 01300: Submittals. 2 . Section 01410 : Testing Laboratory Services . 3 . Section 01630 : Product Options and Substitutions. 4 . Section 01700 : Contract Closeout. 5 . Section 01705 : Cleaning Up. 1 .02 ORDERING PRODUCTS A. Before ordering materials, equipment, or custom or stan- dard fabricated items Subcontractor shall verify the following provisions: 1. Each item complies with Contract Documents. 2 . Each properly relates to Work already completed. 3 . Shop drawings or other submittals confirm 01. " and 02 . " above. 4 . Orders are placed and delivery dates are established allowing orderly execution of Work on schedule and not allowing untimely delivery of critically sensitive products before Project site conditions are satisfac- tory to receive them. FACILITY ENGINEERS INC. DATE: 01-09-95 01040-1 PROJECT NO: CC-94186 COORDINATION 7 . Enforce strict discipline and good order among employees . Do not employ on work individuals who are: a. Unfit, mentally or physically, for designated tasks. b. Not skilled in assigned task. c. Not capable of demonstrating compliance with Immigration and Naturalization Service Bureau regulations. 1.02 SUBCONTRACTOR USE OF PREMISES A. Prohibited practices: 1. Unreasonably encumbering site with materials or equipment. 2 . Loading structure with weight endangering structure. B. Assume full responsibility for protection and safekeeping of products stored on premises . C. Move stored products interfering with Owner or other Subcontractor operations . D. Obtain and pay for use of additional storage of work areas needed for operations . E. Limit use of site for Work and storage to area designated by Facility Constructors Inc. representatives . + + END OF SECTION 01010 + + A#0*6 FACILITY ENGINEERS INC. DATE: 01-09-95 01010-2 PROJECT NO. CC-94186 SUMMARY OF WORK SECTION 01010 SUMMARY OF WORK 1.00 GENERAL 1.01 SUMMARY A. Work covers construction of a warehouse located in Northampton, Massachusetts. B. Additional Duties of Subcontractor: 1. Except as specifically noted provide and pay for: a. Labor, materials and equipment. b. Tools, construction equipment and machinery. c. Water, heat and utilities required for construction. d. Other facilities and services necessary for proper execution and completion of Work. 2 . Pay legally required sales, consumer and use taxes . 3 . Secure and pay for, as necessary for proper execution and completion of Work, and as applicable at time of receipt of bids: a. Permits. b. Government fees. c. Licenses. 4 . Give required notices. 5 . Comply with codes, ordinances, rules, regulations, orders and other legal requirements of public authorities bearing on performance of Work. 6 . Promptly submit written notice to Facility Engineers Inc . through Facility Constructors Inc . of observed variance of Contract Documents from legal requirements and assume responsibility for work known to be contrary to such requirements without notice. FACILITY ENGINEERS INC. DATE: 01-09-95 01010-1 PROJECT NO. CC-94186 SUMMARY OF WORK 00� 5 .00 SAFETY AND LOSS PREVENTION A. Subcontractor shall repair all damage or injury to adjoin- ing property caused by his work and shall leave in as good condition as before work started. Protect work from damage; provide appropriate covering. Repair or replace damaged work. Protect streets, sidewalks, trees and landscaping designated to remain; make necessary repairs . + + END OF SECTION 00800 + + FACILITY ENGINEERS INC. DATE: 01-09-95 00800-3 PROJECT NO: CC-94186 GENERAL CONDITIONS 3 .00 PERFORMANCE OF WORK A. Before ordering any material or doing any work each Subcontractor shall verify all measurements at building and shall be responsible for correctness of same. No extra compensation will be allowed on account of differ- ence between actual dimensions and measurements indicated on drawings. B. Facility Constructors Inc. will consider a formal request for substitution of products in place of those specified only under conditions set forth in General Requirements (Division 01 of Specifications) . By making requests for substitutions Subcontractor: 1. represents that Subcontractor has personally investi- gated proposed substitute product and determined proposed substitute is equal or superior in all respects to that specified. 2 . represents that Subcontractor will provide the same warranty for the substitution that Subcontractor would for that specified. 3 . certifies that cost data presented is complete and includes all related costs under this Contract except Facility Engineers Inc. redesign costs, and waives all claims for additional costs related to substitution which subsequently becomes apparent, and; 4 . will coordinate installation of accepted substitute, making such changes as may be requested for Work to be complete in all respects. 4 .00 MISCELLANEOUS JOB SITE REQUIREMENTS A. Subcontractor is prohibited from unreasonably encumbering site with materials or equipment or loading structure with weight endangering structure. Assume full responsibility for protection and safekeeping of products stored on premises. Move stored products interfering with Owner or other Subcontractor operations. B. When use or storage of explosives or other hazardous materials or equipment or unusual methods are necessary the Subcontractor shall give Owner and Facility Construc- tors Inc. reasonable advance notice. FACILITY ENGINEERS INC. DATE: 01-09-95 00800-2 PROJECT NO: CC-94186 GENERAL CONDITIONS SECTION 00800 GENERAL CONDITIONS 1.00 DEFINITIONS A. Drawings are graphic and pictorial portions of the Con- tract Documents. B. General Requirements: Sections of Division 01 - General Requirements govern the execution of all sections of the specifications. C. Specifications are the written portion of the Contract Documents indicating requirements for materials, equip- ment, construction systems, standards and workmanship for the work, and performance of related services. 2 .00 CONTRACT DOCUMENTS REVIEW A. Titles in specification sections are used for convenience and shall not be taken as complete segregation of various units of materials and trades or to establish limits to 0� Contract between Facility Constructors Inc . and Subcon- tractor. B. No responsibility, either direct or implied, is assumed by Facility Engineers Inc. for omissions or duplications by Subcontractor due to real or alleged error in arrangement of matter in specifications. C. Both drawings and specifications are required to fully describe work required and are considered complementary, and what is required by one shall be as binding as if required by all. Conflicts occurring between drawings and specifications require immediate notification, in writing, to Facility Constructors Inc. D. Execute work in accordance with Contract Documents. Making changes without having first received written permission is prohibited. Notify Facility Constructors Inc. for decision before proceeding with work where de- tailed information is lacking. FACILITY ENGINEERS INC. DATE: 01-09-95 00800-1 PROJECT NO: CC-94186 GENERAL CONDITIONS SECTION 00400 INDEX OF DRAWINGS COCA-COLA WAREHOUSE NORTHHAMPTON, MASSACHUSETTS ORIGINAL REVISED DRAWING DATE OF DATE OF NUMBER DESCRIPTION DRAWINGS DRAWINGS STRUCTURAL Sol General Notes, Abbreviations & Schedules 01-25-95 02-14-95 S02 Foundation Plan - North Area 01-25-95 02-14-95 S03 Foundation Plan - South Area 01-25-95 02-14-95 SO4 Slab Placement Plan - North Area 02-14-95 S05 Slab Placement Plan - South Area 02-14-95 S06 Typical Concrete Sections and Details 01-25-95 02-14-95 S07 Concrete Sections and Details 01-25-95 02-14-95 S08 Concrete Sections and Details 01-25-95 02-14-95 ARCHITECTURAL A01 Overall Floor Plan 02-15-95 A02 Enlarged Floor Plan - North Area 02-15-95 A03 Enlarged Floor Plan - South Area 02-15-95 A04 Building Elevations 02-15-95 A05 Building Elevations 02-15-95 A06 Wall Sections 02-15-95 A07 Door Schedule, Door Details, Room Finish Schedule 02-15-95 A08 Plan Details, Stair Details 02-15-95 + + END OF SECTION 00400 + + FACILITY ENGINEERS INC. DATE: 02-15-95 00400-1 PROJECT NO: CC-94186 INDEX OF DRAWINGS SPEC ISSUED REVISED O TITLE DATE DATE DIVISION 6 - WOOD AND PLASTICS 06100 Rough Carpentry 02-15-95 DIVISION 7 - THERMAL AND MOISTURE PROTECTION 07470 Cold Storage Insulation Systems 02-15-95 07920 Sealants and Caulking 02-15-95 DIVISION 8 - DOORS AND WINDOWS 08110 Steel Doors and Frames 02-15-95 08710 Door Hardware 02-15-95 DIVISION 9 - FINISHES 09510 Acoustical Ceilings 02-15-95 09650 Resilient Flooring 02-15-95 09700 Special Flooring 02-15-95 09900 Painting 02-15-95 DIVISION 10 - SPECIALTIES 10800 Toilet and Bath Accessories 02-15-95 + + END OF TABLE OF CONTENTS + + FACILITY ENGINEERS INC. DATE: 01-09-95 PAGE-2 PROJECT NO. CC-94186 REVISED: 02-15-95 TABLE OF CONTENTS Aaftok i i F z " COCA-COLA WAREHOUSE NORTHAMPTON, MASSACHUSETTS FEI PROJECT NO. CC-94186 TABLE OF CONTENTS SPEC ISSUED REVISED NO TITLE DATE DATE 00400 Index of Drawings 01-09-95 02-15-95 00800 General Conditions 01-09-95 DIVISION 1 - GENERAL REQUIREMENTS 01010 Summary of Work 01-09-95 01040 Coordination 01-09-95 01045 Cutting and Patching 01-09-95 01122 Alteration Project Procedures 01-09-95 01300 Submittals 01-09-95 01410 Testing Laboratory Services 01-09-95 01500 Construction Facilities and Temporary Controls 01-09-95 01562 Dust Control 01-09-95 ,Ow*� 01563 Temporary Erosion and Sediment Control 01-09-95 01615 Delivery, Storage and Handling 01-09-95 01630 Product Options and Substitutions 01-09-95 01700 Contract Closeout 01-09-95 01705 Cleaning Up 01-09-95 01720 Project Record Documents 01-09-95 01740 Warranties and Bonds 01-09-95 DIVISION 3 - CONCRETE 03100 Concrete Formwork 01-09-95 03200 Concrete Reinforcement 01-09-95 03300 Cast-In-Place Concrete 01-09-95 03310 Concrete Slabs 02-15-95 ,DIVISION 4 - MASONRY FB 2 L 19% 04100 Mortar FACILITY CONSTRUCTORS 02-15-95 04150 Masonry Accessories COCA COLA 02-15-95 04220 Concrete Unit Masonry NORTHAMPTON, MA 02-15-95 DIVISION 5 - METALS 05500 Miscellaneous Metal 02-15-95 FACILITY ENGINEERS INC. 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