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32C-013 (11) D. Contact Information HEAT&GLO.. No one builds a better fire Heat&Glo, a brand of Hearth&Home Technologies Inc. 7571 215'h Street West, Lakeville, MN 55044 www.heatnglo.com Please contact your Heat& Glo dealer with any questions or concerns. For the location of your nearest Heat& Glo dealer, please visit www.heatnglo.com. - NOTES - NOTICE • DO NOT DISCARD THIS MANUAL • Important operating • Read,understand and follow • Leave this manual with and maintenance these instructions for safe party responsible for use instructions included. installation and operation. and operation. This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487, 5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending. 2000-945 Printed in U.S.A.- Copyright 2011 82 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 Service Parts List 6000CL-IPI-T, 6000CL-IPI-S, 8000CL-IPI-T, 8000CL-IPI-S IMPORTANT. THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number.All parts listed Stocked in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 18.1 Shutter Bracket Assembly 2166-157 Y 18.2 Pilot Assembly, NG 2166-370 Y Pilot Assembly, LP 2166-371 Y Pilot Tube SRV485-301 Y 18.3 Glass, 1/4 " Qty 2 req 2166-163 Y 18.4 Valve Bracket 2118-104 18.5 Flex Ball Valve Assembly 302-320A Y 18.6 Valve, NG 2166-302 Y Valve, LP 2166-303 Y 18.7 Male Connector Pkg of 5 303-315/5 Y 18.8 Bulkhead W/Flex tube 2166-119 Y 18.9 Kapton Lens Qty 2 req 2166-171 Y 19 Control Assembly 19.1 Module 2166-307 Y 19.2 Wire Harness 2166-304 Y 19.3 Wire Harness 2 Gang 2165-190 Y 19.4 LED Controller 2166-336 Y 19.5 RC300 AUX 2166-335 Y Battery Pack** 2166-323 Y LED Light Replacement SRV-LED Y Orifice, NG#33C 582-833 Y 6000CL-IPI Orifice, LP#51 C 582-851 Y Orifice, NG#31C 582-831 Y 8000CL-IPI Orifice, LP#49C 582-849 Y Transformer 2166-305 Y 6000CL Conversion Kits Conversion Kit NG NGKI-6CL Y Conversion Kit LP LPKI-6CL Y Pilot Orifice, NG 593-528 Y Pilot Orifice, LP 593-527 Y Regulator, NG NGK-DXV-50 Y Regulator, LP LPK-DXV-50 Y 8000CL Conversion Kits Conversion Kit NG NGKI-8CL Y Conversion Kit LP LPKI-8CL Y Pilot Orifice, NG 593-528 Y Pilot Orifice, LP 593-527 Y Regulator, NG NGK-DXV-50 Y Regulator, LP LPK-DXV-50 Y **Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA--10A 3/4" long Heat&Glo - 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T - 2165-900 Rev.o - 3/11 81 HE AT&G LO,. C. Service Parts 6000CL-IPI-T, 6000CL-IPI-S, 8000CL-IPI-T, 8000CL-IPI-S No one builds a better fire Beginning Manufacturing Date:A?yq 2009 Ending Manufacturing Date: % #18 Valve Assembly 18.2 18.1 o _ O � 18.3 18.9 18.8 18.4 18.7 a- o 18.5 18.6 #19 Control Assembly 19.1 19.2 19.5 19.4 19.3 80 Heat&Go 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 Service Parts List 8000CL-IPI-T, 8000CL-IPI-S • IMPORTANT:THIS IS DATED INFORMATION.When requesting service or replacement parts for your appliance please provide model number and serial number.All parts listed Stocked in this manual may be ordered from an authorized dealer. VW at Depot ITEM DESCRIPTION COMMENTS PART NUMBER Log Assembly LOGS-8CL Y 1 Log#1 SRV2168-701 2 Log#2 SRV2168-702 3 Log#3 SRV2168-703 4 Log#4 SRV2168-704 5 Log#5 SRV2168-705 6 Log#6 SRV2168-706 7 Log#7 SRV2165-707 8 Non-combustible board 2170-136 9 Burner Top SRV2170-100 Y 10 Burner Assembly NG 2169-007 Y Burner Assembly LP 2168-008 Y 11 Grate Assembly 2170-104 Tan SRV8BASE-TAN 12 Refractory Base Stratford SRV8BASE-STRAY 13 Base Refractory Basket 2170-108 14 Glass Assembly GLA-8CLX Y 15 Surround 2170-019 16 Finishing Strips(Sold as set only) SRVFS-8 17 Junction box 4021-013 Y Flue Restrictor 385-128 Gasket Assembly Contains:Vent, Burner Neck,Valve, LED, and Adjustable 2166-081 Air Shutter Gaskets Glass Latch Assembly Qty 4 req 2155-045 Y Pilot Cover 2166-181 Mineral Wool 050-721 Refractory Kit Tan SRV8CLXREF-TAN Back Refractory(-T) SRV2170-714 Left Refractory(-T) SRV2170-715 Right Refractory (-T) SRV2170-716 Top Refractory(-T) SRV2170-717 Refractory Kit Stratford SRV8CLXREF-STRT Back Refractory(-S) SRV2170-710 Left Refractory(-S) SRV2170-711 Right Refractory (-S) SRV2170-712 Top Refractory(-S) SRV2170-713 Remote 2166-330 Y Touch Up Paint TUP-GBK-12 Additional service part numbers on following page. Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o • 3111 79 Service Parts List 6000CL-IPI-T, 6000CL-IPI-S IMPORTANT:THIS IS DATED INFORMATION.When requesting service or replacement parts for your appliance please provide model number and serial number.All parts listed Stocked in this manual may be ordered from an authorized dealer. at Depot ITEM DESCRIPTION COMMENTS PART NUMBER Log Assembly LOGS-6CL Y 1 Log#1 SRV2164-701 2 Log#2 SRV2164-702 3 Log#3 SRV2164-703 4 Log#4 SRV2164-704 5 Log#5 SRV2164-705 6 Log#6 SRV2164-706 7 Log#7 SRV2165-707 8 Non-combustible board 2166-136 9 Burner Top SRV2166-100 Y 10 Burner Assembly NG 2165-007 Y Burner Assembly LP 2165-008 Y 11 Grate Assembly 2166-104 12 Refractory Base Tan SRV6BASE-TAN Stratford SRV6BASE-STRAT 13 Base Refractory Basket 2166-108 14 Glass Assembly GLA-6GLX Y 15 Surround 2166-019 16 Finishing Strips(Sold as set only) SRVFS-6 17 Junction box 4021-013 Y Flue Restrictor 385-128 Gasket Assembly Contains:Vent, Burner Neck,Valve, LED, and Adjustable 2166-081 Air Shutter Gaskets Glass Latch Assembly Qty 4 req 2155-045 Y Mineral Wool 050-721 Pilot Cover 2166-181 Refractory Kit Tan SRV6CLXREF-TAN Back Refractory(-T) SRV2166-714 Left Refractory(-T) SRV2166-715 Right Refractory (-T) SRV2166-716 Top Refractory(-T) SRV2166-717 Refractory Kit Stratford SRV6CLXREF-STRT Back Refractory(-S) SRV2166-710 Left Refractory(-S) SRV2166-711 Right Refractory (-S) SRV2166-712 Top Refractory(-S) SRV2166-713 Remote 2166-330 Y Touch Up Paint TUP-GBK-12 Additional service part numbers on following page. 78 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o - 3/11 H EAT(g G LOm C. Service Parts 6000CL-IPI-T, 6000CL-IPI-S, 8000CL-IPI-T, 8000CL-IPI-S "N#one builds abetter fire 36" Direct Vent Gas Fireplace Beginning Manufacturing Date:Aug 2009 42" Direct Vent Gas Fireplace Ending Manufacturing Date: 8 � • ` D 9 � 10� v 11 0' 15 14 I � 12 13 • 17 Log Set Assembly x „•,` Part number list on following page. Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o • 3111 77 B. Vent Components Diagrams (continued) Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm).The heat shield is designed to be used on a wall 4 in.to 7-1/4 in. (102 mm to 184 mm)thick. If wall thickness is less than 4 in. (102 mm) the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm)a DVP-HSM-B will be required. 8 in. --> (203 mm) Heat Shield Or 1358-4 18 m). 84 m) 4 pAJ (384 mm) HOT lu t �a Term Cap Minimum Maximum Effective Length Effective Length M8X 3-1/8 in. 4-3/4 in. 12 in. Effective Trap1 Length 79 mm 121 mm (305 mm) 9 5-1/4 in. 9-1/4 in. SLP-TRAP Trap2 133 mm 235 mm Horizontal Termination Cap I SLK-SNKD SLP-CCS-BK SLP-TVHW Snorkel Cathedral Ceiling Vertical Termination Cap Support Box-Black Termination Cap 26 in. 660 mm DVP-2SL DVP-HSM-B Adapter Extended Heat Shield O SLP-DCF-BK SLP-WT-BK Ceiling Firestop Wall Thimble-Black Black Figure 16.9 SLP Series Vent Components 76 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 B. Vent Components Diagrams (continued) 6-1/2 in. 7� 165 mm �6-1/2 in. T 165 mm 1 6-1/2 in. 8-3/4 in. 165 mm 222 mm 9-1/4 in. 6 in. Y 235 mm 152 mm 66-5/8 inin 168 mm SLP45 6-5/8 in 45° Elbow 168 mm 9-7/8 in., 251 mm SLP90 F 90° Elbow Effective Height/Length Pipe inches mm SLP4 4 102 SLP6 6 152 Effective SLP12 12 305 Height/ SLP24 24 610 Length SLP36 36 914 SLP48 48 1219 SLP6A 2-6 51-152 DVP-SLP24 SLP12A 2-12 51-305 Adapter SLP PIPE SLP-HVS SLP-FS SLP-WS Horizontal Pipe Ceiling Firestop Wall Shield Firestop Support Figure 16.8 SLP Series Vent Components Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o • 3/11 75 B. Vent Components Diagrams (continued) 8-1/8 in. 13 in. r4 (206 mm)` I (330 mm) Effective Length A 30 E E 5-3/4 to 8-3/8 in. 5-1/2 in. 8-3/8 in. 146 to 213 mm 140 mm 213 mm 870 3a1 mm) -t 15 in. 1 1/2 in.t-(381 O 267 mm nn 276/mm ':��- A WARNING Fire Risk. • When using DVP-HRC-SS and DVP-HRC-ZC- SS termination caps on top vented fireplaces,a 6 inch minimum vertical vent section is required before installing first elbow. DVP-HRC-SS DVP-HRC-ZC-SS HORIZONTAL TERMINATION CAP T"'-�13-518 in. Optional Wire Harness 346 mm DESCRIPTION PART NUMBER > 10 ft. PV Wire Harness PVI-WH10 20 ft. PV Wire Harness PVI-WH2O 40 ft. PV Wire Harness PVI-WH40 12-1/2 in. 318 mm 60 ft. PV Wire Harness PVI-WH60 80 ft. PV Wire Harness PVI-WH80 100 ft. PV Wire Harness PVI-WH100 20-3/4 in. /527 mm Note: Wire harnesses required to power the PVI-SLP connect to the appliance and are ordered separately Power Veent nt I nline PVI from PVI-SLP. Contact your dealer to order. 16 in. a 406 mm--> 15 in. 4-1/2 in. (381 mm) � 114 mm 9-3116 in. (233 mm) 13-5/8 in. 16-11/16 in. 16-11/16 in. (346 mm) 424 mm (424 mm) 12.1/2 In. o '(318 mm)—� SLP-LPC Figure 16.7 Vent Components SLP Low Profile Cap 74 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev,o • 3/11 B. Vent Components Diagrams (continued) 7-3/8 in. (187 mm) 1-1/2 in. (38 mm) 0 D O D 17-3/4 in. 14 in. (451 mm) (356 mm) 12 in. (305 mm) 12 in. DVP-TB1 I< 305 mm -I BasementVent Cap 7-1/4 in. (184 mm) 12-1/2 in. (318 mm) 5-1/4 in. (133 mm) DVP-TVHW P VK-80 D VerticalTermi nation Cap(Highwind) (Not compatible with Intellifire Plus T"') (For use with IPI and DSI appliances only.) 7-1/4 in. <- 16-7/8 in. 14 in. 1 in. (184 mm) 4 (429 mm) (356 mm) (25 mm) HOT 12 in. ° (305 mm) 14 in. (356 mm) ° 7-118 in. 12-1/8 in. (181 mm) (314 mm) 3/8 in. (10 mm) -� 8-314 in. (222 mm) 1 in.(25 mm) 7-3/4 to 10-3/8 in. 1-5/8 in. (197 to 264 mm) (41 mm) DVP-FBHT DVP-HPC FireBrickTermination Cap High Performance Cap Figure 16.6 DVP vent components Heat&Go • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o • 3/11 73 B. Vent Components Diagrams (continued) E 31 in. Y ' (787 mm) 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 24-5/8 in. 27-1/2 in. — (625 mm) (127 mm) 13-1/4 in. 67 mm) RF6M Roof Flashing Multi-pak RF12M Roof Flashing Multi-pak 13-3/4 in. 5 in. 11-7/8 in. 5 in., (349 mm)� (127 mm)t (302 mm)� (127 mm) 13-3/4 in. 13-7/8 in. (349 mm) (352 mm) BEK DVP-BEK2 Trap Cap Brick Extension DVP-HPC Cap Brick Extension 11-5/8 in. \ (295 mm)� 7-1/8 in. 12-1/8 in. m� (181 mm) (308 mm) L J DVP-TRAPFL r5-3/4 inin (146 mm) COOL-ADD Flashing Cap Shield 13-7/8 in. 9-1/2 in. .E 26 in. _ (352 mm) (24, 1 mm) 660 mm �— T_ 00 0 14 in. DVP-HSM-B (356 mm) Extended Heat Shield 00 00 Figure 16.5 DVP vent components DRC-RADIUS Cap Shield 72 Heat&Go - 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T - 2165-900 Rev.o 3/11 B. Vent Components Diagrams (continued) T Note: Heat shields MUST overlap by a minimum of 1-1/2 in. (38 mm). The heat shield is designed to be used on a wall 4 in.to 7-1/4 in. (102 mm to 184 mm)thick. If wall thickness is less than 4 in. (102 mm)the existing heat shields must be field trimmed. If wall thickness is greater than 7-1/4 in. (184 mm)a DVP-HSM-B will be required. 8 in. (203 mm) I Heat Shield 15-1/8 in. 4 (384 mm) HOT Minimum Maximum Term Cap �-->I Effective Length Effective Length 12 in. Max 3-1/8 in. 4-5/8 in. (305 mm) Effective Trap1 Length 79 mm 117 mm DVP-TRAP 5-3/8 in. 9-3/8 in. Horizontal Termination Cap Trap2 137 mm 238 mm DVP-TRAP1 DVP-TRAP2 DVP-TRAPK1 DVP-TRAPK2 H. ip -A DVP-HPC1 DVP-HPC2 Figure 16.4 DVP vent components Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 71 B. Vent Components Diagrams Pipe Effective Length Inches Millimeters 10-1/2 in. Effective DVP4 4 102 (267 mm) 45° Height/Length DVP6 6 152 DVP12 12 305 DVP24 24 24 610 4-7/8 in. ° (276 mm) DVP36 36 914 10-7/8 in. DVP Pipe(see chart) DVP48 48 1219 (276 mm) DVP6A 3 to 6 76 to 152 DVP45(45°Elbow) DVP12A 3 to 12 76 to 305 DVP12MI 3 to 12 76 to 305 DVP24M1 3 to 24 76 to 610 11-3/8 in. (289 mm) 10 in. 1 in (254 mm) (25 mm) T 187(187 in. mm) 10 in. 1-1/4 in.(32 mm) (254 mm) 9-1/4 in. Assembled (235 mm) 1/2 in. TYP Height:24 in./610 mm 13-1/4 in. (13 mm) Diameter: 10 in./254 mm — (337 mm) DVP-AS2 DVP-FS(Ceiling Firestop) DVP90ST(90°Elbow) 12 in. _1 in. (305 mm) (25 mm) 10 in. 1-1/2 in. + + 8 in. i (203 mm) —(254 mm) (38 mm) i 14 in: (356 ) UP * mm i -------------- I 5 in. 12 in. (127 mm) (305 mm) �— 6 in. —►I (152 mm) DVP-HVS(Vent Support) DVP-WS(Wall Shield Firestop) Figure 16.3 DVP vent components 70 Heat&Go ° 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o ° 3/11 4r E L E M N IK i TOP VIEW 0 F�kQl H GAS LINE ACCESS R I 0 C D 0/ G I0I Q IE .Q i 6 b]IMI 0. A IE—F� LEFT SIDE FRONT VIEW RIGHT VIEW Location Inches Millimeters Location Inches Millimeters A 48 1219 J 21 533 B 43-1/8 1096 K 11-11/16 297 C 35-1/2 902 L 35-1/2 901 D 36-5/8 930 M 17-3/4 451 E 2-3/8 60 N 8-1/2 216 F 9-15/16 252 O 2-7/8 73 G 28-7/8 734 P 8-1/2 216 H j 6 152 Q 1 25 I 1 41-7/8 1064 R 42-7/8 1089 Figure 16.2 Appliance Dimensions-8000 Models Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 69 16 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5. E M K N TOP VIEW Q GAS LINE H ACCESS O R C D 0/ G O Q E • o o o B o. •—P—>7— E E A .—F—> LEFT SIDE FRONT VIEW RIGHT SIDE Location Inches Millimeters Location Inches Millimeters A 41 1041 J 21 533 B 36-1/8 918 K 11-11/16 297 C 33-1/2 851 L 28-1/2 724 D 34-5/8 879 M 14-1/4 362 E 2-1/4 57 N 8-1/2 216 F 9-11/16 246 O 2-7/8 73 G 26-7/8 683 P 8-1/2 216 H 6 dia 152 Q 1 25 I 1 39-7/8 1013 R 40-7/8 1038 Figure 16.1 Appliance Dimensions-6000 Models 68 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 Troubleshooting (continued) Symptom Possible Cause Corrective Action A. A shorted or loose connection in flame Verify all connections to wiring diagram in manual. Verify 4. Pilot lights but contin- sensing rod. connections underneath pilot assembly are tight. Verify ues to spark, and main flame sense or igniter wires are not grounding out to metal burner will not ignite. chassis, pilot burner, pilot enclosure or screen if present, or (If the pilot continues any other metal object. to spark after the pilot flame has been lit, B. Poor flame rectification or contaminated With fixed glass assembly in place, verify that flame is en- flame rectification has flame sensing rod. gulfing flame sensing rod on left side of pilot hood. Flame not occurred.) sensing rod should glow shortly after ignition. With a multi- meter, verify that current in series between module and sense lead is at least 0.14 microamps. Verify correct pilot orifice is installed and gas inlet is set to pressure specifica- tions. Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sensing rod. C. Module is not grounded. Verify module is securely grounded to metal chassis of ap- pliance. Verify that wire harness is firmly connected to the module. D. Damaged pilot assembly or contami- Verify that ceramic insulator around the flame sensing rod nated flame sensing rod. is not cracked, damaged, or loose. Verify connection from flame sensing rod to white sensor wire.Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sensing rod. Verify continuity with a multi-meter with ohms set at lowest range. Replace pilot if any damage is detected. E. Module. Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire"I"from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at"I" terminal module must be replaced. If there is a spark at"I" terminal, module is fine. Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 67 15 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualified service technician. Contact your dealer to arrange a service call by a qualified service technician. A. IntelliFire PIusTM Ignition System Symptom Possible Cause Corrective Action 1. Pilot won't light. A. Incorrect wiring. Verify°S"wire(white)for sensor and"I"wire(orange)for ignitor are The ignitor/module connected to correct terminals on module and pilot assembly. makes noise, but no spark. B. Loose connections or electrical Verify no loose connections or electrical shorts in wiring from mod- shorts in the wiring. ule to pilot assembly. Verify connections underneath pilot assembly are tight;also verify igniter and flame sense wires are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object. C. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately.17 in.or 1/8 in. (3 mm). 2. Pilot won't light, A. No power,transformer installed Verify that transformer is installed and plugged into module. Check there is no noise or incorrectly or depleted batteries. voltage of transformer at connection to module. Acceptable read- spark. ings of a good transformer are between 6.4 and 6.6 volts AC. Bat- tery power supply voltage must be at least 4 volts. If below 4 volts, replace batteries. B. A shorted or loose connection in Remove and reinstall the wiring harness that plugs into module. wiring configuration or wiring har- Verify there is a tight fit.Verify pilot assembly wiring to module. Re- ness. move and verify continuity of each wire in wiring harness. Replace any damaged components. C. Improper wall switch wiring. Verify that 110/VAC power is"ON"to junction box. D. Module not grounded. Verify black ground wire from module wire harness is grounded to metal chassis of appliance. 3. Pilot sparks, but A. Gas supply. Verify that incoming gas line ball valve is "open". Verify that inlet Pilot will not light, pressure reading is within acceptable limits. B. Ignitor gap is too large. Verify gap of igniter to right side of pilot hood. The gap should be approximately.17 in.or 1/8 in. (3 mm). C. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. D. Pilot valve solenoid. Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module. If below 1.5 volts, replace module. If 1.5 volts or greater, replace valve. 66 Heat&Glo - 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 1. Fixed Glass Assembly K. Air Shutter Setting WARNING! Risk of Asphyxiation! Handle fixed glass Air shutter settings should be adjusted by a qualified ser- 'dssgmbly with care. Inspect the gasket to ensure it is vice technician at the time of installation.The air shutter is undamaged and inspect the glass for cracks, chips or set at the factory for minimum vertical vent run. Adjust air scratches. shutter for longer vertical runs. See Figure 14.5. • DO NOT strike, slam or scratch glass. • Loosen the wing nut. • DO NOT operate fireplace with glass removed, cracked, • Move the air handle to the left to open the air shutter. broken or scratched. • Move the air handle to the right to close the air shutter. • Replace as a complete assembly. • Tighten the wing nut. Removing Fixed Glass Assembly NOTICE: If sooting occurs, provide more air by opening • Pull the four glass assembly latches out of the groove on the air shutter. the glass frame. Remove glass door from the appliance (see Figure 14.4). Replacing Fixed Glass Assembly • Replace the glass door on the appliance. Pull out and latch the four glass assembly latches into the groove on the glass frame. D D AIR SHUTTER r WING NUT LATCHES (BOTH BOTTOM AND TOP) Figure 14.5 Air Shutter GLASS ASSEMBLY Air Shutter Settings NG LP 6000 1/4 in. Fully Open 8000 5/16 in. Fully Open Figure 14.4 Fixed Glass Assembly J. Install Trim and/or Surround • Install optional trim kits and/or surrounds using the instructions included with the accessory. • Use non-combustible materials to cover the gap between the sheet rock and the appliance(when applicable to the model). Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3111 65 RIGHT GR.ATETINE ... HORIZONTAL GRATE BAR ' ''' LOG#4 CONTACTS LOG#2 Figure 7 Figure 8 Log #3 (SRV2168-703): Mate the slot located on the bottom of Log #3 with the right log placement tab on top of Log #1. After slot and tab have been fitted together, mate the groove located on the bottom of Log#3 with the horizontal grate bar and far right grate tine. Log#3 will sit down on top of both the grate tine and the horizontal grate bar(see Figure 7.) Log#4(SRV2168-704): Place Log#4 in the left log indentation on the burner top(see Figure 2). Slide Log#4 from right to left under Log#2 to fit completely and securely into the indentation (see Figure 8). The back or Log#4 should rest against the far left grate tine as well as contact Log #2. LOG#6 CONTACTS TOP OF LOG#4 - FLAT AREA i FLAT AREA" 'I • ,f5. '4 �"I �` � �5. 3 r�V Iry Figure Figure 9 LOG CONTACTS GRATE TINES Log #5 (SRV2168-705): Place Log #5 in the right log indentation on the burner top (see Figure 2). Ensure the log fits completely and securely in the indentation (see Figure 9). Log#5 should be pulled to the left hand side of log indentation. Log#6 (SRV2168-706): Mate the groove located on the lower end of Log#6 with the fourth tine (from left to right)as shown in Figure 10. Set the other end of Log#6 on the flat area located on top of Log#4(see Figure 9). Log#6 will also rest against center grate tine.When properly installed, Log#6 will rest securely on all 3 contact points, not allowing movement or shifting. Log#7(SRV2165-707): Place back(unnotched)end of Log RAISED KNOT #7 on the flat area on the top of Log #5. Log #7 must be pulled tight to the locating notch. Pivot the front (notched) end of Log#7 to the right until the notch of Log#7 contacts the grate tine located 4th from the left as shown in Figure 11. -3; 4 S C >4 T 2169-935B J y 64 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 Log Assembly: LOGS-81CL Mbdls: 8000CL-IPI-S, 8000CL-IPILP-S, 8000CL-IPI-T, 8000CL-IPILP-T I . FIBER BURNER TOP LOCATING HOLES LOG PLACEMENT INDENTATIONS TAB BENT IN=NG - „a • LOG PLACEMENT°NABS B, BURNER SHIELD PILOT COVER BURNER ASSEMBLY r a'. i TAB NOT BENT=LP I GUIDE SLEEVES GRATE TINE Figure 1 Figure 2. Firebox Shown with Optional Refractory CAUTION: LOGS ARE FRAGILE,HANDLE WITH CARE. Log#1 (SRV2168-701): Locate log placement tabs on the pilot cover. Bend tabs upward as shown in Figure 2. Locate the log placements slots on the bottom of Log# 1 (see Figure 3). Mate the slots located on the bottom of Log #1 with the log placement tabs on the pilot cover. Log # 1 is properly installed when it sits squarely and completely on pilot cover with tabs engaged. See Figure 4. LOG PLACEMENT TABS Figure 4 .p A A } � ak LOG PLACEMENT SLOTS Figure 4 shows the log placement tabs located on the top of Log # 1. The tabs will be mated with the slots located on the bottom of Log#2 and Log#3(see Figure 5). Log#2 and Log#3 also have grooves that allow the logs to be seated properly on the grate (see Figure 5). Hold Log#1 upright while placing Log#2. Bottom view of Logs j GRATE�TINE , 3 4 V57 4 GROOVESi, y Log #2 (SRV2168-702): Mate the slot located on the bottom of Log #2 with the left log placement tab on top of Log #1. After slot and tab have been fitted together, mate the groove located on the bottom of Log #2 with the horizontal grate bar and slide Log #2 toward the left until it rests against the far left grate tine. Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 63 r NOSE - RIGHT GRATE TINE IV Figure 7 Fig ure r� ! v Log #3 (SRV2164-703): Mate the slot located on the bottom of Log #3 with the right log placement tab on top of Log #1. After slot and tab have been fitted together, mate the groove located on the bottom of Log#3 with the horizontal grate bar and slide Log#3 toward the right until it rests against the far right grate tine (see Figure 7). Log #4 (SRV2164-704): Place Log #4 in the left log indentation on the burner top (see Figure 2). Slide Log#4 from right to left under Log #2 to fit completely and securely into the indentation (see Figure 8). Nose of log#4 should be pulled to fit securely against right hand side of log indentation. LOG#6 CQNTAC�TS TOP OF LOG#4 Figure 9 .FLAT AREA a 5 r ? . yw LOG CONTACTS GRATE TINES Log#5(SRV2164-705): Place Log#5 in the right log indentation on the burner top(see Figure 2). Ensure the log fits completely and securely in the recessed indentation (see Figure 9). Log#5 should be pulled to the left hand side of log indentation. Log#6(SRV2164-706): Mate the groove located on the lower end of Log#6 with the fourth grate tine(from left to right)as shown in Figure 10. Set the other end of Log#6 on the flat area located on top of Log#4 (see Figure 9). Log#6 will also rest against center grate tine.When properly installed, Log#6 will rest securely on all 3 contact points, not allowing movement or shifting. Log#7(SRV2165-707): Place back(unnotched)end of Log RAISED KNOT #7 on the flat area on the top of Log #5. Log #7 must be pulled tight to the locating notch. Pivot the front (notched) I end of Log#7 to the right until the notch of Log#7 contacts the grate tine located 4th from the left as shown in Figure 11. 2 3 2165-935B 4 5 7 Figure 11 6 62 Heat&Go 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 H. Install the Log Assembly Log Assembly: LOGS-6CL 'Models: 6000CL-IPI-S, 6000CL-IPILP-S, 6000CL-IPI-T, 6000CL-IPILP-T FIBER BURNER TOP LOCATING HOLES PLACEMENT TABS TAB BENT IN=NG s UZ BURNER SHIELD' PILOT COVER PLACEMENT INDENTATIONS r, BURNER ASSEMBLY TAB NOT BENT=LP GUIDE SLEEVES :GRATE TINE. - Figure 1 CAUTION: Logs are fragile, handle with care. Log#1 (SRV2164-701): Locate log placement tabs on the pilot cover. Bend tabs upward as shown in Figure 2. Locate the log placements slots on the bottom of Log# 1 (see Figure 3). Mate the slots located on the bottom of Log #1 with the log placement tabs on the pilot cover. Log # 1 is properly installed when it sits squarely and completely on pilot cover with tabs engaged (see Figure 4). LOG PLAC,EMENTtTABS let -r Oka,," LOG PLACEMENT�SLOTS Figure 4 shows the log placement tabs located on the top of Log # 1. The tabs will be mated with the slots located on the bottom of Log#2 and Log#3(see Figure 5). Log#2 and Log#3 also have grooves that allow the logs to be seated properly on the grate (see Figure 5). Hold Log#1 upright while placing Log#2. Bottom views of Logs#2 and 3 " ' t 7 LEFT GRATE�TINE .,•� SLOTS � 01 +. f R A GROOVES Log #2 (SRV2164-702): Mate the slot located on the bottom of Log #2 with the left log placement tab on top of Log #1. After slot and t _b have been fitted together, mate the groove located on the bottom of Log #2 with the horizontal grate bar and slide Log#2 toward the left until it rests against the far left grate tine. Heat&Glo - 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T - 2165-900 Rev.o • 3/11 61 Step 3. Left Refractory Installation G. Ember Placement 6. Steps for installation of left refractory side are the same WARNING!Risk of Explosion!Follow ember placement, as right side. Repeat the same procedure as Step 2. instructions in manual. DO NOT completely block burner ports with ember material. Replace ember material annu- ally. Improperly placed embers interfere with proper burner operation. Ember material is shipped with this gas appliance.To place the ember material: a Embers CANNOT completely block burner ports. Care REFRACTORY ` > t PANEL MUST k should be taken not to block the lighting trail of ports. BE FLUSH WITH Embers may only be placed in areas as shown in Figure LOWER:FIREBOX ; NO GAPS4 t 14.2. SLIP t LP Only: Using dime-size pieces of Glowing Embers®, Y overlap the burner ports (see Figure 14.3). The impingement created by the embers will help blend the fire. • Save the remaining ember materials for use during appliance servicing. The embers provided should be Figure 6 enough for 3 to 5 applications. Step 4. Top Refractory Installation 7. Using both hands, hold the top refractory panel with EMBERS the brick pattern facing down. NO EMBERS IN SHADED AREA 8. Insert the top refractory panel into the firebox and lift q ° it toward the top. Keep top refractory panel close to upper firebox lip. This will allow for easier installation ,° °o °due to the wider dimension of the front of the firebox. °°OO Slide the top refractory panel in toward the back wall o° °�c4°ooh of firebox, maintaining the same angle as the top sec- tion of the side panels. o ocb, 9. Lower the top refractory panel onto the side and back refractory panels. There is a lip on the top panel that allows it to sit on the top edge of the side panels. Push tight against back refractory panel. 10. Installation is complete when top refractory panel is Figure 14.2 Placement of Embers set securely in place. Top refractory panel may need to be pulled down to fit correctly. Chamfers should @ Do 0 0 properly fit together and gaps should be minimized with correct installation. ° 0 4h � z ws' AI��tNra+ e �r"* Figure 14.3 Embers Overlapping Burner Port Holes(LP only). Figure 7 60 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 F. Refractory Installation t� CAUTION! Risk of Cuts, Abrasions or Flying Debris. � ' � � , • "ar rotective loves and safety lasses during instal- REFRACTORY 5� z r � 9 Y 9 9 � ,FOOT'� ��„ � lation. CAUTION!Refractory is fragile. Handle with care .. Step 1. Back Refractory Panel Installation The back refractory panel has a rectangular notch on the LOWER bottom side. FIREBOX LIP 1. Hold the back refractory panel with the notch on the bottom facing down. 2. Place the back refractory panel against the back of the firebox. Ensure back refractory panel makes full contact with the back wall of the firebox. See Figures 1 and 2. Figure 3 4. Slide the right refractory panel completely into the fire- box until it securely rests against back refractory panel. Make sure that right refractory panel makes full contact BACK WALL OF FIREBOX with the right sidewall of the firebox. See Figure 4, EWE EXPANSION BAR 8000 MODELS ONL►Y DO NOT REMOVE Figure 1 Figure 4 x 5. Verify that right refractory panel is slid all the way back by looking to see that it's flush with the firebox lip. Figure 2 REFRACTORY Step 2. Right Refractory Panel Installation Qrk PANEL MusT The right refractory panel has a rectangular notch on the � BE FLUSH WITH g ry p g NO GAPS bottom side. ' LOWER FIRiEBOX � LIP 3. Place the right refractory panel against the right side- wall of the firebox. Rest the rectangular notch located on the bottom of the right refractory panel over the lower firebox lip. Let refractory foot rest on firebox af- ter panel's notch has been mated with firebox lip. See Figure 3. Figure 5 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3111 59 14 Appliance Setup A. Remove Fixed Glass Assembly E. Burner Top Installation See Section 14.1. 1. Remove and retain the two screws holding the pilot B. Remove the Shipping Materials cover in place. 2. To install the fiber burner, mate the locating holes with Remove shipping materials from inside or underneath the the guide sleeves. Install fiber burner top so that it firebox. makes full contact with the underlying burner assembly. C. Clean the Appliance 3. Reinstall the pilot cover using the two screws removed Clean/vacuum any sawdust that may have accumulated in step 1. inside the firebox or underneath in the control cavity. 4. Ensure that the ports in the steel burner are visible D. Accessories through the holes in the fiber burner top. Install approved accessories per instructions included with accessories. Contact your dealer for a list of ap- FIBER BURNER TOP LOCATING HOLES proved accessories. WARNING!Risk of Fire and Electric Shock!Use ONLY Hearth & Home Technologies-approved optional acces- ° sories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty. PILOT COVER BURNERASSEMBLY BURNER SHIELD 0 GUIDE SLEEVES Figure 14.1 58 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 D. Elevated Hearth Systems Use the table below to identify the hearth system that will be used. The table will also help identify effects on the various dim4nsions. Some hearth systems will elevate the appliance off the floor at a given dimension. For example, if appliance will be used with a Kenwood Cabinet with Base, the appliance will be elevated 9-1/4 in. The 9-1/4 in. elevation will also have to be added to the following: Wall penetration referenced in Figure 8.2 (Wall penetration)and Rough Opening Height (header height) referenced in Figure 5.2. Note: Finished floor thickness should also be considered when determining in- stallation dimensions. ELEVATED APPLIANCE MARBLE LEG CUT MODEL DESCRIPTION PART# DIMENSION LENGTH See Note 1 See Note 2 KENWOOD CABINET KDC48DBP 0 33 in. KENWOOD CABINET W/BASE KDC48DBP W/HTKDC48DBP 9-1/4 in. 33 in. KENWOOD CORNER CABINET KDA48DBP 0 33 in. Seri es KENWOOD CORNER CABINET W/BASE KDA48DBP W/HTKDA48DBP 9-1/4 in. 33 in. Seri KENWOOD MANTEL AFKDMPB 0(See Note 3) 33 in. KENWOOD MANTEL W/BASE AFKDMPB W/HTKDMPB 9-1/4 in. 33 in. LUNA SURROUND LUNA-36-GY 1-1/16 in. N/A [series 000 KENWOOD MANTEL AFKDMPC 0(See Note 3) 32-7/8 in. KENWOOD MANTEL W/BASE AFKDMPC W/HTKDMPC 9-1/4 in. 32-7/8 in. Note 1. Add dimensions to Wall Penetration (Figure 8.2) and Rough Opening Height(Figure 5.2). Note 2. Verify Marble Cut Lengths on site prior to cutting. Note 3. Dimensions assume use of a 3/4 in. Hearth Pad. Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 57 Removal of Finishing Strips NOTICE: Remove finishing strips before firing appliance. Remove glass frame assembly to access finishing strip screws. FINISHING STRIPS REMOVED e � D 0 D �o• o• Figure 13.7 Removing Finishing Strips. 31-7/8 IN.(6000) 33-11116 IN.(8000) 3-3/4 IN. 6000 8000 - 35-5/16 IN.(6000)� 43 IN.(8000) Figure 13.8. Clean Face Door Dimensions 56 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 Finishing Material Thickness: Finishing Material Thickness: 1-4 inches maximum 0-4 inches maximum N0710E:Remove finishing strips before firing appliance. NOTICE:Remove finishing strips before firing appliance. FINISHING - STRIPS USED FINISHING STRIP NOT USED (See Figure 13.7 for ° NON-COMBUSTIBLE removal instructions) � 0 FINISHING MATERIAL NON-COMBUSTIBLE FINISHING MATERIAL d FINISHING FINISHING MATERIAL MATERIAL DOOR A (Outside door width) C (Includes 1/8 in.opening each side of door) DOOR FINISHING MATERIAL FINISHING MATERIAL Figure 13.6 Folio/CF Inside Fit B 8000 Models 6000 Models 1 11 IL A Inches Millimeters Inches Millimeters (outside door width) A 44-1116 1119 37-1/16 941 B 35-15/16 913 34-1/16 865 0 C 44-5/16 1126 37-5/16 948 IBC _I D 36-5/16 922 34-7/16 882 (Includes 118 in.opening each side of door) Finishing material thickness, 1-4 inches maximum B=Top of door to bottom of fireplace. D=Bottom of Finishing Material to Bottom of Fireplace Figure 13.5 Finishing Material Thickness Greater Than One Inch Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3111 55 C. Doors Finishing Material: Only doors certified for use with this appliance model may 1 Inch Thick or Less be used. Contact your dealer for a list of doors that may Remove Finishing Strips. See Figure 13.7. be used. Once you have determined what kind of door NOTICE: Remove finishing strips before firing appliance. and finishing material is going to be used on the fireplace, you may use the table below which shows the door mod- els and the finishing material thickness allowed. DOOR FIT FINISH MATERIAL SEE THICKNESS FIGURE Folio Inside Any 13.6 Overlap 1 inch or less 13.4 Arcadia Inside Greater than 1 inch 13.5 Overlap 1 inch or less 13.4 Ralston 1 in.MAX. Inside Greater than 1 inch 13.5 DOOR FINISHING MATERIAL Overlap 1 inch or less 13.4 (TOP EDGE) Chateau Inside Greater than 1 inch 13.5 Finishing materials 1 inch maximum thick. MT Hammer Overlap 1 inch or less 13.4 Stop finishing material flush with opening. Inside Greater than 1 inch 13.5 Overlap 1 inch or less 13.4 - Galleria Inside Greater than 1 inch 13.5 FINISHING STRIP NOT USED (See Figure 13.7 for CF Inside Any 13.6 removal instructions) NON-COMBUSTIBLE Note: Finishing strips may be used to aid in positioning of FINISHING MATERIAL non-combustible facing materials for some of the facing and door combinations specified in the table above. They must be removed following finishing work. See figure 13.7. 0, Figure 13.4 Finishing Material 1 Inch Thick or Less 54 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 13 Finishing A. Mantel and Wall Projections B. Facing Material WARNING! Risk of Fire! Comply with all minimum clear- • Metal front faces may be covered with non-combustible ances as specified. Framing closer than the minimums list- materials only. ed must be constructed entirely of noncombustible materials . Facing and/or finishing materials must not interfere with (i.e., steel studs, concrete board, etc.) air flow through louvers, operation of louvers or doors, Combustible Mantels or access for service. • Facing and/or finishing materials must never overhang into the glass opening. Note:All TO CEILING • Observe all clearances when applying combustible measurements materials. in inches. 1s 12 • Seal joints between the finished wall and appliance top 1011 32 and sides using a 300°F minimum sealant. Refer to s e 25 Figure 13.3. 19 WARNING! Risk of Fire! DO NOT apply combustible 5 e ,� 18 materials beyond the minimum clearances. Comply with 3 4 - 15 16 all minimum clearances to combustibles as specified in 14 this manual. Overlapping materials could ignite and will 13 interfere with proper operation of doors and louvers. 12 2-1/2 11 10 5 ' B FACTORY-INSTALLED NON-COMBUSTIBLE BOARD MEASUREMENTS FROM DO NOT REMOVE TOP EDGE OF THE OPENING Note: Measurement is taken from top of the opening, NOT the top of the fireplace. Figure 13.1 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles A Combustible Mantel Legs or Wall Projections INTERIOR WALL TOP VIEW I�A B A B inches 39-3/4 41 FIREPLACE OPENING 6000 millimeters 1010 1041 inches 41-3/4 48 MANTEL LEG OR WALL PROJECTIONS 8000 millimeters 1060 1219 If A minimum is ,then B maximum is Figure 13.3 Noncombustible Facing Diagram A inches 2-7/16 3-7/16 4-7/16 5-7/16 6-711617-7116 Millimeters 62 87 113 138 164 189 Inches 1 2 3 4 5 00 B Millimeters 25 51 76 102 127 00 Figure 13.2 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening) Heat&GO • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o - 3/11 53 D. Electrical Service and Repair WARNING! Risk of Shock! Label all wires prior to dis- connection when servicing controls. Wiring errors can Romex' cause improper and dangerous operation. Verify proper Connector operation after servicing. l 41-41-2-WG WARNING!Risk of Shock!Replace damaged wire with I i type 105°C rated wire. Wire must have high temperature p I Cover Plate insulation. ® �� outside firebox E. Junction Box Installation If the box is being wired from the INSIDE of the appliance: gym" • Remove the screw attaching the junction box/receptacle to 3 m = the outer shell, rotate the junction box inward to disengage Copper it from the outer shell (see Figure 12.2). GRN wire ground attached •�°� inside box to GRN screw with • Pull the electrical wires from outside the appliance through GRN wire the opening into the valve compartment and secure wires with a Romex connector. See Figure 12.2. NOTICE: DO NOT wire • Make all necessary wire connections to the junction box/ 110 VAC to wall switch. receptacle and reattach thejunction box/receptacle to the Figure 12.2 Junction Box Detail outer shell. F. Wall Switch Installation for Fan (Optional) If the box is being wired to a wall mounted switch for use Switch Minimum 14-3AWG with a fan (See Figure 12.3): with Ground • The power supply for the appliance must be brought into White w°t a Switch box. Junction Box Green • The power can then be supplied from the switch box to the Vim_ appliance using a minimum of 14-3 with ground wire. . 3 ""` o switch Box Sower Supply • At the switch box connect the black (hot) wire and red o J®® ®® Ic® Wires (switch leg)wire to the wall switch as shown. e 5 ' 3 e ' �T Knockout • At the appliance connect the black (hot), white (neutral) and green (ground)wires to the junction box as shown. ed • Add a 1/4 in.insulated female connector to the red(switch leg)wire, route it through the knockout in the face of the Figure 12.3 Junction Box Wired to Wall Switch or BC10 junction box, and connect to the top fan switch connector (1/4 in. male) as shown. 52 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 12 Electrical Information A. Wiring Requirements B. IntelliFire PIusTM Ignition System Wiring NOTICE: This appliance must be electrically wired • Wire the appliance junction box to 110 VAC for proper and grounded in accordance with local codes or, in the operation of the appliance. absence of local codes, with National Electric Code WARNING!Risk of Shock or Explosion! DO NOT wire ANSI/NFPA 70-latest edition or the Canadian Electric /PI controlled appliance junction box to a switched circuit. Code CSA C22.1. Incorrect wiring will override IPI safety lockout. • Wire the appliance junction box to 110-120 VAC.This is • Refer to Figure 12.1, IPI Wiring Diagram. required for use of optional accessories (standing pilot ignition)or proper operation of the appliance (IntelliFire • This appliance is equipped with an IntelliFire PIusTM PIusTM ignition). control valve which operates on a 6 volt system. • A 110-120 VAC circuit for this product must be protected • Plug the 6 volt transformer plug into the appliance junction with ground-fault circuit-interrupter protection, in box to supply power to the unit OR install 4 AA cell compliance with the applicable electrical codes, when batteries(not included)into the battery pack before use. it is installed in locations such as in bathrooms or near C. Optional Accessories Requirements sinks. • This appliance may be used with a wall switch, wall • Low voltage and 110 VAC voltage cannot be shared mounted thermostat and/or a remote control. within the same wall box. Wiring for optional Hearth & Home Technologies approved WARNING!Risk of Shock or Explosion!DO NOT wire accessories should be done now to avoid reconstruction. 11 O to the valve or to the appliance wall switch. Incorrect Follow instructions that come with those accessories. wiring will damage controls. • Hearth&Home Technologies recommends that IntelliFire PIusTM wireless controls be used for their features and functionality with the IntelliFire PIusTM ignition system. OPTIONAL FAN <*RC30X 0 4.5V DC 3) FLAME SENSE IGNITER TO JUNCTION BOX(11OV) I I M31R.NG110VAC MODULE o LGROUND AUX300 MODULE AUX2 NOT USED FOR 6000/8000 MODELS. _ FAN PROTECTIVE COVER INCLUDED FLAME m `'' o� AUX1 AUX2 MODULATION = TO JUNCTION BOX110VAC O BATTERY PACK 6V DC ORANGE GREEN RED (PILOT) (MAIN) BLACK BROWN LED CONTROL t GROUND REAR ACCENT LIGHTING(X 2) NOT USED FOR Figure 12.1 IPI Wiring Diagram 6000CLI8000CL MODELS. Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 51 11 Gas Information A. Fuel Conversion C. Gas Connection • Make sure the appliance is compatible with available gas • Refer to Reference Section 16 for location of gas line types. access in appliance. • Conversions must be made by a qualified service • Gas line may be run through knockout(s) provided. technician using Hearth&Home Technologies specified . The gap between supply piping and gas access hole and approved parts. may be caulked with caulk with a minimum of 300°F B. Gas Pressure continuous exposure rating or stuffed with non- combustible, unfaced insulation to prevent cold air • Optimum appliance performance requires proper input infiltration. pressures. • • Ensure that gas line does not come in contact with outer Gas line sizing requirements will be determined in ANSI Z223.1 National Fuel Gas Code in the USA and CAN/ wrap of the appliance. Follow local codes. CGA 8149 in Canada. • Pipe incoming gas line into valve compartment. • Pressure requirements are: • Connect incoming gas line to the 1/2 in. (13 mm) connection on manual shutoff valve. Gas Pressure Natural Gas Propane WARNING! Risk of Fire or Explosion! Support control Minimum inlet pressure 5.0 in.w.c. 11.0 in.w.c. when attaching pipe to prevent bending gas line. Maximum inlet pressure 10.0 in.w.c. 13.0 in.w.c. A small amount of air will be in the gas supply lines. Manifold pressure 3.5 in.w.c. 10.0 in.w.c. WARNING!Risk of Fire or Explosion!Gas build-up dur- ing line purge could ignite. WARNING! Risk of Fire or Explosion! High pressure • Purge should be performed by qualified service will damage valve. Low pressure may cause explosion. technician. • Verify inlet pressures. Verify minimum pressures when • Ensure adequate ventilation. other household gas appliances are operating. • Ensure there are no ignition sources such as sparks • Install regulator upstream of valve if line pressure is or open flames. greater than 1/2 psig. Light the appliance. It will take a short time for air to purge from lines. When purging is complete the appliance will A WARNING light and operate normally. WARNING! Risk of Fire, Explosion or Asphyxiation! Fire Risk. Check all fittings and connections with a non-corrosive Explosion Hazard. commercially available leak-check solution. DO NOT use High pressure will damage valve. open flame. Fittings and connections could have loos- . Disconnect gas supply piping BEFORE ened during shipping and handling. pressure testing gas line at test pressures WARNING!Risk of Fire!DO NOT change valve settings. above 1/2 psig. This valve has been preset at the factory. • Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 1/2 psig. D. High Altitude Installations NOTICE:If the heating value of the gas has been reduced, Note:Have the gas supply line installed in accordance with these rules do not apply. Check with your local gas utility local codes, if any. If not, follow ANSI 223.1. Installation or authorities having jurisdiction. should be done by a qualified installer approved and/or When installing above 2000 feet elevation: licensed as required by the locality.(In the Commonwealth of Massachusetts installation must be performed by a • In the USA:Reduce burner orifice 4%for each 1000 feet licensed plumber or gas fitter). above 2000 feet. Note:A listed (and Commonwealth of Massachusetts ap- • In CANADA: Reduce burner orifice 10% for elevations proved) 1/2 in. (13 mm) T-handle manual shut-off valve between 2000 feet and 4500 feet. Above 4500 feet, and flexible gas connector are connected to the 1/2 in. (13 consult local gas utility. mm)control valve inlet. • If substituting for these components,please consult local codes for compliance. 50 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 L. Install Horizontal Termination Cap (DVP Note:When using termination caps with factory-supplied heat shield attached, no additional wall shield firestop is and SLP Pipe) �, required on the exterior side of a combustible wall. WARRING! Risk of Fire! The telescoping flue section of the termination cap MUST be used when connecting vent. • 1-112 (38 mm) minimum overlap of flue telescoping HEAT SHIELD OR HEAT SHIELD section is required. EXTENDED 1.1/2 1N.(38 MM)MIN. HEAT SHIELD OVERLAP Failure to maintain overly may cause overheating and WALL SHIELD TOP p Y g FIRESTOP fire. • Vent termination must not be recessed in the wall.Siding t may be brought to the edge of the cap base. --__ -SLIP SECTION• Flash and seal as appropriate for siding material at N BE EXTENDED outside edges of cap. • When installing a horizontal termination cap, follow INNER VENT SHEATHING OUTER VENT the cap location guidelines as prescribed by current INTERIOR EXTERIOR ANSI Z223.1 and CAN/CGA-13149 installation codes and refer to Section 6 of this manual. VENT DEPTH FROM BACK OF APPLIANCE TO CAUTION! Risk of Burns! Local codes may require in- t OUTSIDE SURFACE OF EXTERIOR WALL > stallation of a cap shield to prevent anything or anyone (SEE CHART BELOW) from touching the hot cap. Figure 10.20 Venting through the wall NOTICE: For certain exposures which require superior resistance to wind-driven rain penetration,a flashing kit and Cap Specification Chart HRC caps are available. When penetrating a brick wall, a (depth without using additional pipe sections) brick extension kit is available for framing the brick. DVP-TRAPKI DVP-TRAP1 DVP-TRAPK2 DVP-TRAP 2 Top Vent Rear Vent Top Vent Rear Vent Death Death Depth Death 2-3/4 in.to 3-1/8 in.to 5-1/8 in.to 5-1/2 in.to 6000 4-5/8 in. 5 in. 9-1/8 in. 9-112 in. Series 8000 Series DVP-HPC1 DVP-HPC1 DVP-HPC2 DVP-HPC2 Top Vent Rear Vent Top Vent Rear Vent Depth Death Death Death 2-3/4 in.to 3-1/8 in.to 4-7/8 in.to 5-1/4 in.to 4-7/8 in. 5-1/4 in. 9 in. 9-3/8 in. DVP-TRAP1 can adjust 1-1/2 in.(3-118 to 4-518 in.) DVP-TRAP2 can adjust 4 in.(5-3/8 to 9-3/8) DVP-HPC1 can adjust 2-1/8 in.(4-1/4 to 6-3/8) DVP-HPC2 can adjust 4-118 in.(6-3/8 to 10-1/2) Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 49 I. Install Vertical Termination Cap K. Heat Shield Requirements for Horizontal • Attach the vertical termination cap by sliding the inner Termination collar of the cap into the inner flue of the pipe section WARNING!Risk of Fire!To prevent overheating-and fire;, while placing the outer collar of the cap over the outer heat shields must extend through the entire wall thick- flue of the pipe section. ness. • Secure the cap by driving three self-tapping screws • DO NOT remove the heat shields attached to the (supplied) through the pilot holes in the outer collar of wall shield firestop and the horizontal termination cap the cap into the outer flue of the pipe(see Figure 10.18). (shown in Figure 10.20). • Heat shields must overlap 1-112 in. (38 mm) mini- + ro, TERMINATION CAPS n1Um. There are two sections of the heat shield. One section is factory-attached to the wall shield firestop. The other section is factory-attached to the cap. See Figure 10.20. _ If the wall thickness does not allow the required 1-1/2 in. (38 mm) heat shield overlap when installed, an extended heat shield must be used. $ If the wall thickness is less than 4 in./102 mm (DVP) T or 4-3/8 in./ 111 mm (SLP), the heat shields on the cap f ) and wall shield firestop must be trimmed. A minimum 1-1/2 in. (38 mm)overlap MUST be maintained. x Use an extended heat shield if the finished wall thickness «t is greater than 7-1/4 in. (184 mm). STORM c°Lm The extended heat shield may need to be cut to length v . maintaining sufficient length fora 1-1/2 in. (38 mm) overlap between heat shields. • Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual. • Rest the small leg on the extended heat shield on top J. Install Decorative Wall Components (SLP of the pipe section to properly space it from the pipe only) section. A decorative wall thimble can be installed on wall through Important Notice: Heat shields may not be field constructed. which the vent passes.The decorative wall thimble is used to cover the wall shield firestop. • Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination cap to the pipe. • Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided.See Figure 10.19. Figure 10.19 Wall Thimble 48 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 G. Install Metal Roof Flashing ° Jk • See minimum vent heights for various pitched roofs • (Figure 10.14)to determine the length of pipe to extend through the roof. • Slide the roof flashing over the pipe sections extending 4 " ' through the roof as shown in Figure 10.15. Y HORIZONTAL OVERHANG 2 FT. 20 INCHES MIN. VERTICAL MIN. WALL LOWEST I DISCHARGE OPENING L1 GAS TERMINATION T H. Assemble and Install Storm Collar TERMINATION CAP X CAUTION! Risk of Cuts, Abrasions or Flying Debris. 12 Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. ROOF PITCH IS w,2 • Connect both halves of the storm collar with two screws H(MIN.)-MINIMUM HEIGHT FROM ROOF (see Figure 10.16). TO LOWEST DISCHARGE OPENING • Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt (provided) through the brackets and tighten the nut to complete the storm collar assembly.Make sure the collar Roof Pitch H (Min.) Ft. is tight against the pipe section. Flat to 6/12........................................1.0* • Slide the assembled storm collar down the pipe section Over 6/12 to 7/12............................1.25* until it rests on the roof flashing (see Figure 10.17). Over 7/12 to 8/12..............................1.5* • Caulk around the top of the storm collar(see Figure 10.23). Over 8/12 to 9/12..............................2.0* Over 9/12 to 10112.............................2.5 Over 10/12 to 11/12.........................3.25 Over 11/12 to 12/12...........................4.0 Over 12/12 to 14/12...........................5.0 5 Over 14/12 to 16/12...........................6.0 Over 16/12 to 18/12...........................7.0 Over 18/12 to 20/12...........................7.5 Over 20/12 to 21/12...........................8.0 *3 foot minimum in snow regions Figure 10.14 Minimum Height From Roof To Lowest Discharge Opening I NOTICE: Failure to properly caulk the roof flashing and pipe seams may permit entry of water. • Caulk the gap between the roof flashing and the outside diameter of the pipe. • Caulk the perimeter of the flashing where it contacts the roof surface. See Figure 10.15. • Caulk the overlap seam of any exposed pipe sections that are located above the roof line. Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 47 F. Install Decorative Ceiling Components (SLP only) LEVEL A decorative ceiling thimble can be installed on a flat ceil- CATHEDRAL C&ING ing through which the vent passes.The decorative ceiling m ® m SUPPORT BOX thimble is used to cover the firestop. • Seal the gap between the vent pipe and firestop using m silicone with a minimum of 300°F continuous exposure rating to prevent cold air infiltration. • Install the decorative ceiling thimble by sliding it up to ® 2 in.(51 mm) MIN.BELOW the ceiling and attaching it using the provided screws. FINisHED CEILING Adecorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes. CUT HOLE 1/8 in.(3 mm) GREATER IN SIZE THAN • Use a plumb-bob to mark the center line of the venting PATTERN OF SUPPORT BOX system on the ceiling nd drill a small hole through the ONTO IT F PROJECTED � g O g ONTO ROOF LINE > E ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof. Figure 10.12 • Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole 1/8 in. (3 mm) larger than the support box outline. • Lower the support box through the hole in the roof until its bottom is at least 2 in. (51 mm)below the ceiling(Figure 10.12). • Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing. • Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting flaps to the roof. See Figure 10.13. • Nail the flaps to the roof AFTER running a bead of non hardening sealant between the flaps and the roof. WARNING! Risk of Fire! Clean out ALL materials from Figure 10.13 inside the support box and complete the vertical vent run and termination. 46 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 D. Secure the Vent Sections E. Disassemble Vent Sections • Vertical runs of DVP pipe must be supported every 8 ft. • Rotate either section (see Figure 10.10) so the seams (2.44 m)after the 25 ft. (7.62 m)maximum unsupported on both pipe sections are aligned as shown in Figure rise. 10.11. • Vertical runs of SLP pipe must be supported every 8 ft. • Pull carefully to separate the pieces of pipe. (2.44 m). • Horizontal sections must be supported every 5 feet (1.52 m). • Vent supports or plumbers strap (spaced 1201 apart) may be used to support vent sections. See Figures 10.8 " ' and 10.9. • Wall shield firestops may be used to provide horizontal support vent sections. • SLP ceiling firestops have tabs that may be used to provide vertical support. WARNING! Risk of Fire, Explosion or Asphyxiation! Improper support may allow vent to sag and separate. Use vent run supports and connect vent sections per in- stallation instructions. DO NOT allow vent to sag below Figure 10.10 Rotate Seams for Disassembly connection point to appliance. 120° i Figure 10.11 Align and Disassemble Vent Sections Figure 10.8 Securing Vertical Pipe Sections 120° Figure 10.9 Securing Horizontal Pipe Sections Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 45 B. Assemble Vent Sections (SLP Pipe Only) C. Assemble Slip Sections To attach the first vent component to the starting collars • Slide the inner flue of the slip section into the inneS flue of of the appliance: the pipe section and the outer flue of the slip section over • Attach a DVP-2SL or DVP-SLP24 adapter to the starting the outer flue of the pipe section. See Figure 10.6. collar of the appliance. • Slide together to the desired length. • Lock the vent components into place by sliding the pipe section onto the collar. • Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See Figure 10.5. • Slide the gasket over the first vent section and place it flush to the appliance.This will prevent cold air infiltration. Caulk with a minimum of 300°F continuous exposure rating may be used to hold the part in place. • Continue adding vent components, locking each succeeding component into place. Figure 10.6 Slip Section Pilot Holes • Ensure that each succeeding vent component is securely • Maintain a 1-1/2 in. (38 mm) overlap between the slip fitted and locked into the preceding component. section and the pipe section. Commercial, Multi-family (Multi-level exceeding two sto- • Secure the pipe and slip section with two screws no ries),or High-Rise Applications longer than 1/2 in. (13 mm), using the pilot holes in the For Installation into a commercial, multi-family(multi-level slip section. See Figure 10.7. exceeding two stories)or high-rise applications: All outer pipe joints must be sealed with silicone with a minimum . of 300°F continuous exposure rating, including the slip ., section that connects directly to the horizontal termina- tion cap. • Apply a bead of silicone sealant inside the female outer � pipe joint prior to joining sections. See Figure 10.1. IA • Only outer pipes need to be sealed.All unit collar, pipe, slip section, elbow and cap outer flues shall be sealedI`+ in this manner, unless otherwise stated. WARNING!Risk of Fire or Explosion!DO NOT break silicone seals on slip sections. Use care when remov- ing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak. Figure 10.7 Screws into Slip Section • Continue adding pipe as necessary following instructions 'E in "Assembling Pipe Sections." • NOTICE:If slip section is too long, the inner and outer flues of the slip section can be cut to the desired length. NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed 'E using a high temperature silicone with a minimum of 300°F continuous exposure rating sealant. Note: Align seams to engage pipe, • Apply a bead of silicone sealant inside the female outer then rotate counterclockwise to lock pipe joint prior to joining sections. Figure 10.5 Adding Venting Components • Only outer pipes are sealed, sealing the inner flue is not required. • All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed. 44 Heat&Glo - 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11. 10 Installing Vent Pipe (DVP and SLP Pipe) A. Assemble Vent Sections (DVP Pipe Only) •° , Attach Vent to the Firebox Assembly ' Note:The end of the pipe sections with the lanced tabs will face _ toward the appliance. Attach the first pipe section to the starting collar: • Lanced pipe end to the starting collar • Inner pipe over inner collar ; • Push the pipe section until all lanced tabs snap in place • Lightly tug on pipe to confirm it has locked. Commercial, Multi-family (Multi-level exceeding two sto•• ries),or High-Rise Applicationsw " All outer pipe joints must be sealed with silicone with a Figure 10.1 High Temperature Silicone Sealant minimum of 300°F continuous exposure rating, includ- ing the slip section that connects directly to the horizontal termination cap. • Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.1 A • Only outer pipes need to be sealed.All unit collar, pipe, slip section, elbow and cap outer flues shall be sealed in this manner, unless otherwise stated. WARNING!Risk of Fire or Explosion!DO NOT break B silicone seals on slip sections. Use care when remov- ing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak. Figure 10.2 Figure 10.3 Assemble Pipe Sections Note:Make sure that the seams are not aligned to prevent Per Figure 10.2: unintentional disconnection. • Start the inner pipe on the lanced end of section A into the flared end of section B. • Start the outer pipe of section A over the outer pipe of section B. • Once both vents sections are started, push firmly until all lanced tabs lock into place. • Lightly tug on the pipe to confirm the tabs have locked. It is acceptable to use screws no longer than 1/2 in. (13 mm)to hold outer pipe sections together. If predrilling holes, CORRECT DO NOT penetrate inner pipe. For 901 and 451 elbows that are changing the vent direction from horizontal to vertical, one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1/2 in. (13 mm). If predrilling screw holes, DO NOT penetrate inner pipe. Figure 10.4 Seams INCORRECT Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3111 43 • Keep nailing tabs flush with the framing. =r • Level the appliance from side to side and front to back. "Square" the unit by securing diagonal dimensions to . within 1/4 inch of each other. See Figure 9.13. Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance. • Secure the appliance to the framing by using nails or screws through the nailing tabs. • Secure the appliance to the floor by inserting two screws through the pilot holes at the bottom of the appliance. Z. Figure 9.11 Attach the first vent section (it will snap into place). Slide the insulation gasket onto the vent section, up against the appliance and over the tabs. p` B C. Installing the Non-combustible Board The factory supplied non-combustible board spans the dis- tance from the top of the fireplace to the center of the framing /><\ header. This board must be used. See Figure 9.12. O O HEADER n y Note: Diagonal dimensions(A)and(B)must be within 1/4 inch of each other. Figure 9.13 Positioning the Appliance Squarely Figure 9.12 Non-combustible Board D. Securing and Leveling the Appliance WARNING!Risk of Fire!Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blown- 0 in insulation. Make sure insulation and other materials O are secured. DO NOT notch the framing around the appliance standoffs. NAILING TABS 0, Failure to maintain air space clearance may cause (BOTH SIDES) overheating and fire. The diagram shows how to properly position and secure the appliance (see Figure 9.14). Nailing tabs are provided PILOT HOLES to secure the appliance to the framing members. • Bend Out nailing tabs on each side. Figure 9.14 Proper Positioning and Securing of an Appliance • Place the appliance into position. 42 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 Figure 9.6 To attach the first section of vent pipe, make sure to use the fiberglass gasket in the manual bag to seal between the first vent component and the outer fireplacey µ wrap. Use 2 self tapping screws to secure the gasket to the outer wrap. Secure the first section of venting to the fireplace by screw- Figure 9.9 Fold the center parts of the retaining band out ing through the two straps left over from cutting the seal and use to remove the seal cap. cap strap in step 2. B. Rear Vent NOTICE:Once the seal cap has been removed it CANNOT be reattached. CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during instal- k lation. Sheet metal edges are sharp. . a NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time. r rvf Figure 9.7 Fold the tabs toward the center of the seal cap (901) and remove the insulation gasket. I , Figure 9.10 Discard the vent cap, remove and discard f< the insulation basket. Figure 9.8 Cut the metal retaining band and fold the sides out. Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 41 9 Appliance Preparation A. Top Vent NOTICE:Once the seal cap has been removed it CANNOT CAUTION! Risk of Cuts, Abrasions or Flying Debris. be reattached. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. NOTICE: Once appliance is set up for top or rear venting, it CANNOT be changed at a later time. m` rt r t i t" Figure 9.1 Cut the seal cap strap across the rectangles Figure 9.4 Remove the insulation basket and white insu- next to the disk. For rear vent, skip this step. lation from the center vent pipe. Figure 9.2 Remove the white gasket material covering 4aw` the seal cap. s� Figure 9.5 Remove the insulation from the outer vent pipe. For rear venting there is no insulation in the outer vent pipe. i Figure 9.3 Remove the seal cap. 40 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 D. Install Attic Insulation Shield BEND ALL TABS INWARD 90° WARNING! Fire Risk. DO NOT allow loose materials or TO MAINTAIN CLEARANCE insulation to touch vent. Hearth & Home Technologies AND PREVENT INSULATION Inc. requires the use of an attic shield. FROM FALLING INSIDE The National Fuel Gas Code ANSI Z223.1 and NFPA 54 requires an attic shield constructed of 26 gauge minimum metal that extends at least 2 in. (51 mm)above insulation. BEND 3 TABS Attic shields must meet specified clearance and be se- OUTWARD TO Cured In place. FASTEN TO CEILING FIRESTOP-BEND Flat Ceiling Installation REMAINING TABS • Remove one shield from box. INWARD 90 DEGREES TO MAINTAIN NOTICE: Cut previously installed Batt insulation to make INSERT 3 CLEARANCE room for the attic insulation shield. SCREWS • Wrap shield around pipe if pipe is already installed in area to be insulated. • Match the three holes in each side and fasten with three screws to form a tube. • Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling firestop. Figure 8.5 Attic Insulation Shield • Bend the remaining bottom tabs inward 901 to maintain the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop. E. Installing the Optional Heat-Zone-Gas Kit • Bend all tabs inward 900 around the top of the shield. • Remove the knockout from the fireplace and discard it These tabs must be used to prevent blown insulation (see Figure 8.6). from getting between the shield and vent pipe, and to . Center the duct collar around the exposed hole and maintain air space clearance. attach it to the fireplace with 3 screws. Note: Do this BEFORE final positioning of fireplace. • Determine the location for the air register/fan housing assembly. Vaulted Ceiling Installation Reference the Heat-Zone-Gas kit instructions for the • Remove one shield from box. remaining installation steps. NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield. • Cut the attic insulation shield(if application is for vaulted ceiling)to fit your ceiling pitch. Snip cut edge to recreate 1 in. bend tabs all the way around the bottom. • Wrap shield around pipe if pipe is already installed in �D area to be insulated. • Match the three holes in each side and fasten with three �� 0 screws to form a tube. 0 ° • Bend three tabs on the bottom of the shield outward to O 0 allow attachment to the ceiling firestop. HEAT-ZONE-GAS °' • Bend the remaining bottom tabs inward 900 to maintain ATTACHES HERE the air space between the pipe and the shield. Set the shield on the ceiling firestop and attach to the firestop. • Bend all tabs inward 901 around the top of the shield. 0 These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance. Figure 8.6 Heat Zone Cover Plate Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 39 C. Install the Ceiling Firestop A ceiling firestop MUST be used between floors and attics, DVP pipe only - Frame an o by 10 in. (254 mm by 10 in. the vent Y 254 mm) whenever Figure g 3j enetrates a ceiling/floor (see I • SLP pipe only - Frame in. (229 mm X 229 mm opening 9 in. X g I Penetrates a ) whenever the vent ATTIC ABOVE ceiling/floor(see Figure 8.3). Frame the • I area with the same I r as used in ceiling/floorjoist sized lumber I I I • The ceiling firesto I I I below the c re p may be Installed above or 1 I A g joists when installed attic insulation shield. It must be with a R between floors that are under" I \ to Fi not insulated, 1°ISts Figure 8.4 Refer • Secure with three fasteners on each \ WARNING!Risk Of Fire' side. lation around the DO NOT pack insu- I back from the vent. Insulation must be kept pipe to prevent overheating, p A 4'f I I PIPE I a DVP 10 in. (254 mm) SLP 9 in. (229 mm) 0 0 Figure 8.3 installing Ceiling Firestop INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM 3 FASTENERS PER SIDE 1 T T lj } CEILING FIRESTOP I INSTALLED BELOW CEILING CEILING FIRESTOP Figure 8.4 installin g the attic Shield INSTALLED ABOVE CEILING 38 Heat&Glo 6000CL-IPI-S,6000CL-1Pt-T,8000CL-lPI-S 8000 CL-ICI-T • 2165-900 Rev,o 3/91 8 Vent Clearances and Framing M A. Pipe Clearances to Combustibles B. Wall Penetration Framing WARNING!Risk of Fire!Maintain air space clearance to Combustible Wall Penetration vent. DO NOT pack insulation or other combustibles: Whenever a combustible wall is penetrated, you must • Between ceiling firestops frame a hole for the wall shield firestop(s).The wall shield • Between wall shield firestops firestop maintains minimum clearances and prevents cold • Around vent system air infiltration. Failure to keep insulation or other material away from • The opening must be framed on all four sides using the vent pipe may cause over heating and fire. same size framing materials as those used in the wall construction. • SLP pipe-Awall shield firestop must be placed on each Note:Heat shields MUST overlap by a minimum of 1-1/2 in.(38 mm). side of an Interior wall. A minimum 1-1/2 In. (38 mm) •DVP heat shield-designed to be used on a wall 4 in.to 7-1/4 in.(102 mm to 184 mm)thick. overlap of attached heat shields must be maintained. •If wall thickness is less than 4 in.the existing heat shields must be field trimmed.If wall thickness is greater than 7-1/4 in.a DVP-HSM-B will be required. DVP pipe -A wall shield firestop is required on one side •SLP heat shield-designed to be used on a wall 4-3/8 in.to 7-5/8 in.(111 mm to only on interior walls. If your local inspector requires a 194 mm thick). •If wall thickness is less than 4-3/8 the existing heat shields must be field trimmed. wall shield firestop on both Sides, then both wall shield If wan thickness is greater than 7-5/8 in.a DVP-HSM-B will be required. firestops must have a heat shield(refer to Section 16.13.) attached to them. (DVP-SLP Pipe Shown) See Section 10.M. for information for regarding the in- stallation of a horizontal termination cap. Heat 3 in.(76 mm) Non-Combustible Wall Penetration 3 in.(76 mm) Shield top clearance" top clearance Shetld If the hole being penetrated is surrounded by noncom- 1 r bustible materials such as concrete, a hole with diameter 1 is an around y one inch greater than the pipe is acceptable. clearance around _ g p p p vertical sections p 0 —'I 1 in.(25 mm) Whenever a non-combustible wall is penetrated, the wall Wall clearance shield firestop is only required on one side and no heat Shield bottom&sides Firestop shield is necessary. WALL Heat 3 in.(76 mm) Shield lop clearance` Heat � Shield 11l .�. 0 0 T `1 in.(25 mm) 10 in. 12 in. O Wall clearance Shield bottom&sides c 0 Firestop D � •o o Om WALL 101n.- 12 in. �I When using SLP or SL-D pipe,minimum clearances from the vent pipe to combus- tible materials at inside wall firestops are: Top:2-1/2 in.(64 mm) Bottom:1/2 in.(13 mm) A* B* Sides:1 in.(25 mm) Figure 8.1 Horizontal Venting Clearances To Combustible Materials A* B* C D in. 42-3/4 27-7/8 41-3/4 26-7/8 6000 mm 1086 708 1060 683 in. 44-3/4 29-7/8 44-1/8 28-7/8 8000 mm 1137 759 1111 733 * Shows center of vent framing hole for top or rear venting.The center of the hole is one(1)in.(25.4 mm)above the center of the horizontal vent pipe. Figure 8.2 Wall Penetration Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 37 Rear Vent -Vertical Termination - (continued) r ' Three Elbows O H, Maximum V1 Minimum HZ H1 +H2 Maximum , 2ft. 610 mm 6in. 152 mm 2ft. 610 4ft. 1.2m mm ® 3 ft. 914 mm 1 ft. 305 mm 4 ft. 1.2 m 7 ft. 2.1 m 5ft. 1.5m 2ft. 610 mm 6ft. 1.8m 11 ft. 3.4m VZ 7 ft. 2.1 m 3 ft. 914 mm 8 ft. 2.4 m 15 ft. 1 4.6 m 8 f 2.4m 4ft. 1.2m 10 ft. 3.1 m 18 ft. 1 5.5m H,=8 ft(2.4 m) Max. V1 +V2+ H, +H2=40 ft(12.2 m) Max. H, + H2=20 ft(6.1 m)Max. H2 V1 o 0 / o 0 Figure 7.19 0 om �H1 Three Elbows H1 H2 H3 V1 Minimum H1 +H2+H3 Maximum O * * 8ft. 2.4m 6ft. 1.8m * * 9ft. 2.7m 7ft. 2.1 m * * * 10 ft. 3.1 m 8 ft. 2.4 m e s * * * 10 ft. 1 3.1 m 1 8ft. 2.4m V V, + H, +H2+H3=40 ft. (12.2 m)Maximum *No specific restrictions on this value EXCEPT V1 + H, + H2+ H3 cannot exceed 40 ft. (12.2 m) Maximum H, + H2+ H3=8ft. (2.4 m)Maximum H3/' o � 0 �H, 'H z �/' .o 0 0(5p INSTALLED Figure 7.20 HORIZONTALLY 36 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 Rear Vent -Vertical Termination One Elbow V1 Minimum H, Maximum 6 in. 152 mm 2 ft. 610 mm 1 ft. 305 mm 3 ft. 914 mm 2ft. 610 mm 5ft. 1.5m 3ft. 914 mm 7ft. 2.1 m / o 0 4ft. 1.2m 8ft. 2.4m 5ft. 1.5m 8ft. 2.4m V, + H, =40 ft. (12.2 m) Maximum H, =8 ft. (2.4 m) Maximum V, 0 0 O H, O 0 Om Figure 7.17 Two Elbows V, Minimum H, + HZ Maximum O Back to Back 901 Elbows 3 ft. 914 mm 2ft. 610 mm 6ft. 1.8m 4ft. 1.2m 9ft. 2.7m 6ft. 1.8m j 12 ft. 3.7m 0 0 8 ft. 2.4 m 15 ft. 4.6 m V, +H, =40 ft. (12.2 m) Maximum H, + H2=8 ft. (2.4 m)Maximum V1 0 INSTALLED �I 0 O HORIZONTALLY H 1 O 7H z .0 Figure 7.18 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 35 Three Elbows 6000CL H, Maximum V1 Minimum H2+H3 Hi+H2+H3 Max. 1 ft. 305 mm Back to Back 1 ft. 305 mm 2 ft. 610 mm " 90°Elbows 2 ft. 610 mm 6 in. 152 mm 1.5 ft. 457 mm 3.5 ft. 1.1 m 3 ft. 914 mm 1 ft. 305 mm 2 ft. 610 mm 5 ft. 1.5 m 3ft. 914 mm 2ft. 610 mm 4ft. 1.2m 7ft. 2.1 m 3ft. 914 mm 3ft. 914 mm 9ft. 2.7m 12 ft. 3.7m 3ft. 914 mm-1 4ft. 1.2m 12 ft. 3.7m 15 ft. 4.6m V1+ H1+ H2+ H3=40 ft. (12.2m) Maximum H1=3ft. (914 mm) Maximum H1+H2+H3=20 ft. (6.1 m) Maximum 8000CL H1 Maximum V1 Minimum H2+H3 H1+H2+H3 Max. 0 ft. 0 mm Back to Back 1 ft. 305 mm 1 ft. 305 mm 90°Elbows 1 ft. 305 mm 6 in. 152 mm 1.5 ft. 457 mm 2.5 ft. 762 mm 2 ft. 610 mm 1 ft. 305 mm 2 ft. 610 mm 4 ft. 1.2 m 3ft. 914 mm 2ft. 610 mm 3ft. 914 mm 6ft. 1.8m 3ft. 914 mm 3ft. 914 mm 7ft. 2.1m 10 ft. 3.0m 3ft. 914 mm 4ft. 1.2m 12 ft. 3.7m 15 ft. 4.6m 3ft. 914 mm 5ft. 1.5m 17 ft. 5.2m 20 ft. 6.1m V1+H1+Hz+H3=40 ft.(12.2 m)Maximum H1=3 ft.(914 mm)Maximum H1+H2+H3=20 ft.(6.1 m)Maximum INSTALLED HORIZONTALLY H � �H 3 2 v1 ® p O 0 .0 H o om 1 Figure 7.16 34 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 Rear Vent - Horizontal Termination - (continued) Two-Elbows H, Maximum V, Minimum HZ H, +HZ Maximum 1 ft. 305 mm Back to Back 1 ft. 305 mm 2 ft. 610 mm 90°Elbows 2ft. 610 mm 6in. 152 mm 2ft. 610 mm 4ft. 1.2m 3 ft. 914 mm 1 ft. 305 mm 2 ft. 610 mm 5 ft. 1.5 m 3ft. 914 mm 2ft. 610 mm 4ft. 1.2m 7ft. 2.1 m 3 ft. 914 mm 3 ft. 914 mm 9 ft. 2.7 m 12 ft. 3.7 m 3 ft. 914 mm 1 4 f 1 1.2 m 17 ft. 5.2 m 20 ft.* 6.1 m* V, + H, + H2=40 ft. (12.2 m)Maximum H, =3 ft. (914 mm) Maximum *H, +H2=20 ft(6.1 m)Maximum H2 V1 ® o 0 O H1 o om Figure 7.15 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o • 3/11 33 Rear Vent - Horizontal Termination No Elbow FH, = 16 in. (406 mm) Maximum i o ® . o 0 0 H� o om Figure 7.13 One 451 Elbow Do not use a 451 elbow in corner installations. H Use two 900 elbows instead. 1 Figure 7.14 32 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 Top Vent -Vertical Termination - (continued) Three Elbows V, H,+ Hz V2 V, +V2 Minimum H, +H2 Maximum Elbow only 1 ft. 305 mm * * * 1 ft. 305 mm 6 in. 152 mm 2 ft. 610 mm * * * 2 ft. 610 mm 1 ft. 305 mm 2 ft. 610 mm * * * 2 ft. 610 mm 2ft. 610 mm 4ft. 1.2m * * * 4ft. 1.2m aft. 914 mm 9ft. 2.7m * * 9ft. 2.7m 4ft. 1.2m 18 ft. 5.5m * 18 ft. 5.5m H, + H2=20 ft. (6.1 m)Maximum V, +V 2+ Hi + H2=40 ft. (12.2 m) Maximum 0 0 V2 Hi H � 2� V INSTALLED HORIZONTALLY Figure 7.12 O Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 31 Top Vent -Vertical Termination (continued) 4. Center the Flue Restrictor on vent and secure in place by using two self-tapping screws (see Figure 7.10). 3. Match the amount of vertical you have in the system 5. Reinstall the Exhaust Shield. with the chart to find the appropriate position to set the Flue Restrictor(see Figure 7.9). Vertical TOP VENT REAR VENT 0 0 0 0 0 NG LP NG LP 1 2 3 4 5 4 ft. 1-1 No No No Restrictor Restrictor Restrictor 8 ft. 2-2 1-2 1-1 No Restrictor 15 ft. 3-3 3-2 2-2 1-2 SETTING 20 ft. 3-3 3-3 3-3 2-3 25 ft. 3-3 3-3 3-3 2-3 1 2 3 4 5 30 ft. 3-4 3-3 3-3 3-3 0 0 0 0 0 35 ft. 3-4 3-4 3-4 3-3 Figure 7.10 40 ft. 3-4 3-4 3-4 3-4 Figure 7.9 Note: If the DVP-2SL or DVP-SLP24 adapter is used with SLP pipe, you MUST subtract one number from the table above. Example: Top vent 40 ft vertical with DVP pipe = 3-4 Top vent 40 ft vertical with SLP pipe = 2-3 Two Elbows V, H, Maximum VZ V, +V 2 Min. Elbow only 2 ft. 610 mm 6 in. 152 mm 6 ft. 1.8 m 2 ft. 610 mm 11 ft. 3.4 m 3ft. 914 mm 16 ft. 4.9m 4 ft. 1.2 m 20 ft. 6.1 m V, +V2+ H, =50 ft. (15.2 m)Maximum Vz *No specific restrictions on this value EXCEPT V1 +Vz+ H, cannot exceed 50 ft(15.2 m) V, H, 0 of 0 O Figure 7.11 n 30 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 Top Vent -Vertical Termination Flue Restrictor Instructions 1. Remove the top piece of refractory, if already installed. No Elbow See Figure 7.7. V1 = 40 ft. Max. (12.4 m) TOP FLUE V1 = 3 ft. Min. (914 mm) REFRACTORY RESTRICTOR 01 1 Note: If installing a vertical vent/ termination off the top of the appli- ance, the flue restrictor should be used. See Figure 7.9. Y •D Figure 7.7 V1 2. Break the flue restrictor into two pieces. Do this by bending the part back and forth until it breaks (see Figure 7.8). 0 0 0 0 0 0 0 BREAK 0 HERE O0 0 0 0 0 0 Figure 7.6 Figure 7.8 Flue Restrictor Heat&Glo - 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T - 2165-900 Rev.o - 3/11 29 Top Vent - Horizontal Termination - (continued) r . Three Elbows V, Min. H, Max. V2 Min. HZ Max. Elbow only 2 ft. 610 mm 0 in. 0 mm 1 ft. 305 mm 6 in. 152 mm 3 ft 914 mm 6 in. 152 mm 2 ft. 610 mm 1 ft. 305 mm 6 ft. 1.8 m 1 ft. 305 mm 6 ft. 1.8 m 2 ft. 610 mm 11 ft.` 3.4 m* 2 ft. 610 mm 10 ft.* 3.1 m' 3ft. 914 mm 16ft" 4.9 m" aft. 914 mm 14 'H, +HZ=20 ft. (6.1 m) Maximum V, +V2+ H, + HZ=40 ft. (12.2 m) Maximum H2 51 .x. VZ H V, 0 (3 O Figure 7.5 Q) 28 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o • 3/11 TWO Elbows Note: For corner installations:A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 900 elbow, to allow the vent pipe to clear the top standoffs. 6000CL 8000CL V1 Minimum H, +HZ Maximum V1 Minimum H, +Hz Maximum Elbow only 1 ft. 305 mm Elbow only Not allowed 6 in. 152 mm 4 ft. 1.2 m 6 in. 152 mm Not allowed 1 ft. 305 mm 11 ft. 3.4 mm 1 ft. 305 mm 2 ft. 610 mm 1.5 ft. 457 mm 18 ft. 5.5 m 1.5 ft. 457 mm 6 ft. 1.8 m 2ft. 610 mm 1 24 ft. 7.3m 2ft. 610 mm 11 ft. 3.4m V1 +H,+ Hz=40 ft. (12.2 m) Maximum 2.5 ft. 762 mm 18 ft. 5.5 m H,+ Hz=24 ft. (7.3 m) Maximum 3 ft. 914 mm 1 24 ft. 1 7.3 m V1 + H1+ H2=40 ft. (12.2 m)Maximum H1+ HZ=24 ft. (7.3 m) Maximum V, = 1 ft. (305 mm)Minimum V1 H2 H, INSTALLED HORIZONTALLY 0 t 0 O O -<' p Om Figure 7.4 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3111 27 E. Vent Diagrams Top Vent - Horizontal Termination Note:The 6000/8000 series fireplaces can adapt to SLP series A WARNING vent pipe, if desired. When venting off the top of the unit, use a DVP-2SL adapter and a Fire Risk. Explosion Risk. minimum 48 inch vertical section of SLP series vent pipe. Do NOT pack insulation or other combustibles A DVP-SLP24 adapter may also be used with a 24 inch vertical between ceiling firestops. section of SLP series vent pipe. • ALWAYS maintain specified clearances around After the 48 inch vertical section, the venting table rules must be venting and firestop systems. followed.The first 48 inch vertical section is NOT counted as part Install wall shield and ceiling firestops as speci- of the vertical components in the table. It is still counted as part of fied. the overall maximum run. All venting table rules for the vent run Failure to keep insulation or other material away must still be followed. from vent pipe may cause fire. Example: DVP pipe 3 ft. min. vertical = 11 ft. max. horizontal A WARNING SLP pipe 7 ft. min. vertical= 11 ft. max. horizontal Fire Risk. • When using DVP-HRC-SS and DVP-HRC-ZC- SS termination caps on top vented fireplaces,a 6 inch minimum vertical vent section is required Top Vent - Horizontal Termination before installing first elbow. One Elbow 6000CL-IPI 8000CL-IPI V, Minimum H, Maximum V, Minimum H, Maximum Elbow only 2 ft 610 mm Elbow only 2 ft. 610 mm 6 in. 152 mm 6 ft. 1.8 m 6 in. 152 mm 2 ft. 610 mm 1 ft. 305 mm 11 ft. 3.3 m 1 ft. 305 mm 5 ft. 1.5 m 1-1/2 ft. 457 mm 18 ft. 5.5 m 1-1/2 ft. 457 mm 10 ft. 3.0 m 2ft. 1.2m 25 ft. 1 7.6m 2ft. 610 mm 18 ft. 5.5m V1 +H, =40 ft. (12.2 m)Maximum 2-1/2 ft. 1 762 mm 22 ft 6.7 m H, =25 ft. (7.6 m)Maximum V1 + H, =40 ft. (12.2 m) Maximum H, =22 ft. (6.7 m)Maximum Note: For corner installations:A 6 inch (152 mm) section of straight pipe may need to be attached to the appliance before a 901 elbow, to allow the vent pipe to clear the top standoffs. \ V1 H11 Figure 7.3 26 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 TVent Information and Diagrams A. Approved Pipe This appliance is approved for use with Hearth & Home Technologies DVP or SLP venting systems. Refer to Sec- tion 16B for vent component information. , DO NOT mix pipe, fittings or joining methods from differ- ent manufacturers. Vertical , c The pipe is tested to be run inside an enclosed wall. iT There is no requirement for inspection openings at each '►�'b i0 joint within the wall. WARNING! Risk of Fire or Asphyxiation. This appli- 8-112 in. ante requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance. B. Vent Table Key —Horizontal The abbreviations listed in this vent table key are used in the vent diagrams. Figure 7.1 Symbol Description V1 First section(closest to appliance)of vertical length D. Measuring Standards Vertical and horizontal measurements listed in the vent V2 Second section of vertical length diagrams were made using the following standards. H, First section(closest to appliance)of horizontal length • Pipe measurements are shown using the effective length of pipe (see Figure 7.2). Hz Subsequent sections of horizontal length • Horizontal terminations are measured to the outside mounting surface(flange of termination cap)(see Figure C. Use of Elbows 6.3). Diagonal runs have both vertical and horizontal vent as- • Vertical terminations are measured to bottom of pects when calculating the effects. Use the rise for the termination cap. vertical aspect and the run for the horizontal aspect (see • Horizontal pipe installed level with no rise. Figure 7.1). Two 450 elbows may be used in place of one 900 elbow. On 451 runs,one foot of diagonal is equal to 8-1/2 in. (216 Pipe Effective Length mm) horizontal run and 8-1/2 in. (216 mm)vertical run.A Inches Millimeters length of straight pipe is allowed between two 450 elbows DVP4 4 102_r(see Figure 7.1). DvP6 s 152 Effective DVP12 12 305 Height/Length DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 to 6 76 to 152 DVP12A 3 to 12 76 to 305 DVP12MIl 3 to 12 76 to 305 DVP24MI 3 to 24 76 to 610 Figure 7.2 DVP Pipe Effective Length Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 25 Z� I N V i R V K Elecvical K V Service .E io a >� c 1Z I A F� v (See Note,) I Measure vertical clearances from this surface. J U.S V V (3 FT.) Ii H on Measure horizontal clearances from this surface. 0 =VENT TERMINAL OX =AIR SUPPLY INLET ® =AREA WHERE TERMINAL IS NOT PERMITTED A = 12 inches.................clearances above grade,veranda, J" = 7 ft.......................... clearance above paved (See Note 1) porch,deck or balcony (See Note 1) sidewalk or a paved driveway B = 12 inches.................clearances to window or door located on Public property that may be opened,or to perma- K = 6 inches.................clearance from sides of electri- nently closed window. (Glass) (See Note 5) cal service C = 18 inches.................vertical clearance to unventilated L = 12 inches................clearance above electrical soffit or to ventilated soffit located (See Note 5) service above the terminal Covered Alcove Applications 30 inches.................for vinyl clad soffits and below electrical service M,*, _ 18 inches.............clearance under veranda,porch, deck,balcony or overhang D = 9 inches...................clearance to outside corner 42 inches .........vinyl E = 6 inches...................clearance to inside corner N = 6 inches ...........non-vinyl sidewalls F = 3 ft. (Canada)..........not to be installed above a gas 12 inches .........vinyl sidewalls meter/regulator assembly within 3 feet (90 cm) horizontally from the O = 18 inches .........non-vinyl soffit and overhang center-line of the regulator 42 inches.........vinyl soffit and overhang G = 3 ft...........................clearance to gas service regulator P = 8 ft. vent outlet H = 9 inches (U.S.A.) q R 12 inches(Canada)clearance to non-mechanical MIN MAx (See Note 6) air supply inlet to building or the 1 cap 3 feet 2 x Q ACTUAL combustion air inlet to any other 2 caps 6 feet 1 x Q ACTUAL appliance i = 3 ft. (U.S.A.) 3 caps 9 feet 2/3 x Q ACTUAL 6 ft. (Canada)...........clearance to a mechanical (pow- 4 caps 12 feet 1/2 x Q ACTUAL (See Note 6) ered)air supply inlet QNIN=#termination caps x 3 R_=(2/#termination caps)x Q-1- a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both Note 5: Location of the vent termination must not interfere with dwellings. access to the electrical service. only permitted if veranda,porch,deck or balcony is fully open on a Note 6: 1.There must be 3 feet minimum between termination minimum of 2 sides beneath the floor,or meets Note 2. caps.2.All mechanical air intakes within 10 feet of a termination Note 1:On private property where termination is less than 7 feet above a cap must be a minimum of 3 feet below the termination cap. 3. sidewalk,driveway,deck, porch,veranda or balcony, use of a listed cap All gravity air intakes within 3 feet of a termination cap must be a shield is suggested.(See vents components page) minimum of 1 foot below the termination cap. Note 2:Termination in a covered alcove space(spaces open only on one In the U.S and Canada:Vent system termination is NOT permitted side and with an overhang)are permitted with the dimensions specified in screened porches. for vinyl or non-vinyl siding and soffits. Vent system termination is permitted in porch areas with two or more Note 3:Local codes or regulations may require different clearances. sides open.You must follow all side walls, overhang and ground Note 4:Termination caps may be hot. Consider their proximity to doors clearances as stated in the instructions. or other traffic areas. Heat&Glo assumes no responsibility for the improper performance of the appliance when the venting system does not meet these Figure 6.3 Minimum Clearances for Termination requirements. CAUTION:IF EXTERIOR WALLS ARE FINISHED WITH VINYL SIDING,IT IS SUGGESTED THATA VINYL PROTECTOR KIT BE INSTALLED. 24 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 6• Termination Locations A. Vent Termination Minimum Clearances A B 6 in.(minimum)up to 20 in. 18 in.minimum A WARNING 152 mm 1508 mm 457 mm 20 in.and over 0 in.minimum Fire Risk. Gas,Wood or Fuel Oil Maintain vent clearance to combustibles as Termination Cap specified. • DO NOT pack airspace with insulation or other i materials. Failure to keep insulation or other materials away B from vent pipe may cause overheating and fire. yg=L- OVERHANG A* HORIZONTAL Gas _ Termination �� Cap 2 F I. 20 INCHES MIN. VERTICAL MIN. WALL LOWEST DISCHARGE OPENING GAS DIRECT VENT TERMINATION CAP X 72 If using decorative cap cover(s),this distance may need to be increased.Refer to the installation instructions supplied with the ROOF PITCH decorative cap cover. IS w12 ** In a staggered installation with both gas and wood or fuel oil H(MIN.)-MINIMUM HEIGHT FROM ROOF terminations,the wood or fuel oil termination cap must be TO LOWEST DISCHARGE OPENING higher than the gas termination cap. Figure 6.2 Staggered Termination Caps Roof Pitch H(Min.)Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12.................................................1.25* Over 7/12 to 8/12.................................................1.5* Over 8/12 to 9/12.................................................2.0* Over 9/12 to 10/12...............................................2.5 Over 10/12 to 11/12.............................................3.25 Over 11/12 to 12/12.............................................4.0 Over 12/12 to 14/12.............................................5.0 Over 14/12 to 16/12.............................................6.0 Over 16/12 to 18/12.............................................7.0 Over 18/12 to 20/12.............................................7.5 Over 20/12 to 21/12.............................................8.0 *3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 23 D. Mantel and Wall Projections Combustible Mantel Legs or Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances as specified. Framing or finishing material closer than the minimums listed must be constructed entirely of noncom- bustible materials(i.e., steel studs, concrete board, etc). 0 INTERIOR WALL Combustible Mantels TOP VIEW TO CEILING 18 A B 12 11 101 32 FIREPLACE OPENING 91 AL 81 AL 25 71 A 17 18 19 MANTEL LEG OR WALL PROJECTIONS 5 6 4 16 If A minimum is_,then B maximum is 31 15 A 1­2— 2-7/16 3-7/16 4-7/16 5-7/16 6-7/16 7-7/16 14 Millimeters 62 87 113 138 164 189 13 Inches 1 2 3 4 5 00 12 B Millimeters 25 51 76 102 127 ao 2-1/2 11 '11 0 Figure 5.4 Clearances to Mantel Legs or Wall Projections 5 (Acceptable on both sides of opening.) MEASUREMENTS FROM TOP EDGE OF THE OPENING Note:All measurements in inches. Note: Measurement is taken from top of the opening, NOT the top of the fireplace. Figure 5.3 Minimum Vertical and Maximum Horizontal Dimensions of Combustibles 22 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 B. Constructing the Appliance Chase stops should be caulked with caulk with a minimum of A chase is a vertical box-like structure built to enclose the 300°F continuous exposure rating to seal gaps. Gas line gas appliance and/or its vent system. In cooler climates holes and other openings should be caulked with caulk the vent should be enclosed inside the chase. with a minimum of 300 OF continuous exposure rating or stuffed with unfaced insulation. If the appliance is being NOTICE: Treatment of ceiling firestops and wall shield installed on a cement surface, a layer of plywood may be firestops and construction of the chase may vary with the placed underneath to prevent conducting cold up into the type of building. These instructions are not substitutes room. for the requirements of local building codes. Therefore, C. Clearances you MUST check local building codes to determine the requirements to these steps. NOTICE:Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly Chases should be constructed in the manner of all out- on carpeting, vinyl, the or any combustible material other side walls of the home to prevent cold air drafting prob- than wood. lems. The chase should not break the outside building envelope in any manner. WARNING! Risk of Fire! Maintain specified air space Walls, ceiling, base plate and cantilever floor of the chase clearances to appliance and vent pipe: should be insulated. Vapor and air infiltration barriers • Insulation and other materials must be secured to prevent should be installed in the chase as per regional codes for accidental contact. the rest of the home. Additionally, in regions where cold • The chase must be properly blocked to prevent blown air infiltration may be an issue,the inside surfaces may be insulation or other combustibles from entering and sheetrocked and taped for maximum air tightness. making contact with fireplace or chimney. To further prevent drafts, the wall shield and ceiling fire- • Failure to maintain airspace may cause overheating and a fire. A t_ IE 1 D O B F �c �I DD _H * MINIMUM FRAMING DIMENSIONS A B C** D E F G H I J Models Rough Rough Rough Rough Clearance Combustible Combustible Behind Sides of Front of Opening Opening Opening Opening to Ceiling Floor Flooring Appliance Appliance Appliance (Width) (Height) (Depth) (Width) in. 10 40-1/8 22 42 25 0 0 1/2 112 36 6000 mm 254 1019 559 1067 1 635 1 0 1 0 13 13 914 in. 10 42-1/8 22 49 25 0 0 1/2 112 36 8000 mm 254 1019 559 1245 635 0 0 13 13 914 "Adjust framing dimensions for interior sheathing (such as sheetrock) C**Add 12 inches for rear venting with one 901 elbow. Figure 5.2 Clearances to Combustibles Heat&Glo - 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3111 21 5 Framing and Clearances ., A. Selecting Appliance Location NOTICE: Illustrations reflect typical installations and are When selecting a location for the appliance it is important to FOR DESIGN PURPOSES ONLY Illustrations/diagrams consider the required clearances to walls(see Figure 5.1). are not drawn to scale.Actual installation may vary due to individual design preference. WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be locat- ed out of traffic and away from furniture and draperies. NOTE:THE REAR STANDOFF MAY NEED TO BE REMOVED WHEN VENTING AT 45° A <-G-� 1/2 IN. O F \ B ALCOVE INSTALLATION E A B C J� TOP VENT ONE 90°ELBOW / REAR VENT, RAB HORIZONTAL TERMINATION O \ TWO ELBOWS REAR VENT B NO ELBOWS DO F D —> H D A B C D E F G H 6000 in. 51 42 72 56-5/8 See Section D. 22 17-3/4 8 MITI 1295 1067 1829 1438 Mantel Projections 559 451 203 8000 in. 55-7/8 49 79 61-1/2 See Section D. 22 19-3/4 10 mm 1419 1245 2007 1562 Mantel Projections 559 502 254 Figure 5.1 Appliance Locations-6000 Models 20 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 B. Design and Installation Considerations D. Inspect Appliance and Components Heat & Glo direct vent gas appliances are designed to • Carefully remove the appliance and components from operate with all combustion air siphoned from outside of the packaging. the building and all exhaust gases expelled to the outside. . The vent system components and decorative doors and No additional outside air source is required. fronts may be shipped in separate packages. Installation MUST comply with local, regional, state and . If packaged separately, the log set and appliance grate national codes and regulations. Consult insurance carrier, must be installed. local building inspector, fire officials or authorities having jurisdiction over restrictions, installation inspection and • Report to your dealer any parts damaged in shipment, permits. particularly the condition of the glass. Before installing, determine the following: • Read all of the instructions before starting the instal- lation.Follow these instructions carefully during the • Where the appliance is to be installed. installation to ensure maximum safety and benefit. • The vent system configuration to be used. WARNING! Risk of Fire or Explosion! Damaged parts • Gas supply piping requirements. could impair safe operation. DO NOT install damaged, in- • Electrical wiring requirements. complete or substitute components. Keep appliance dry. • Framing and finishing details. • Whether optional accessories—devices such as a fan, Hearth&Home Technologies disclaims any responsibility for, wall switch, or remote control—are desired. and the warranty will be voided by,the following actions: • Installation and use of any damaged appliance or vent Improper installation, adjustment, alteration, service or system component. maintenance can cause injury or property damage. For Modification of the appliance or vent system. assistance or additional information, consult a qualified Installation other than as instructed by Hearth & Home service technician, service agency or your dealer. Technologies. • Improper positioning of the gas logs or the glass door. C. Tools and Supplies Needed Installation and/or use of any component part not approved Before beginning the installation be sure that the following by Hearth& Home Technologies. tools and building supplies are available. Any such action may cause a fire hazard. Tape measure Framing material Pliers Non-corrosive leak check solution- WARNING!Risk of Fire, Explosion or Electric Shock! Hammer Phillips screwdriver DO NOT use this appliance if any part has been under water. Call a qualified service technician to inspect the Gloves Framing square appliance and to replace any part of the control system Voltmeter Electric drill and bits (1/4 in.) and/or gas control which has been under water. Plumb line Safety glasses Level Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. length, #6 or#8 Self-drilling screws Caulking material (300°F minimum continuous exposure rating) One 1/4 in. female connection (for optional fan). Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 19 4 Getting Started Installer Guide A. Typical Appliance System NOTICE: Illustrations and photos reflect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale.Actual product may vary from pictures in manual HORIZONTAL Note: Dual venting configurations TERMINATION CAP 9 9 (SECTION 10.L) ARE NOT allowed. Appliance MUST be vented EITHER vertically OR horizontally. VERTICAL TERMINATION CAP (SECTION 10.1) 0 NON-COMBUSTIBLE ROOF FLASHING O 1 MAINTAINS MINIMUM CLEARANCE AROUND PIPE(SECTION 10.G) STORM COLLAR (SECTION tO.H) VENT PIPE PENETRATES ROOF PREFERABLY WITHOUT AFFECTING ROOF RAFTERS(SECTION 8.C) ATTIC INSULATION SHIELD(NOT VENT PIPE(SECTIONS 7 and 8) SHOWN)MUST BE USED HERE TO KEEP INSULATION AWAY FROM VENT PIPE IF ATTIC IS INSULATED (SECTION 8.D) CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8.C) FRAMING/HEADER (SECTION 5.6) FRAMING HEADED OFF IN CEILING JOISTS (SECTION 8.C) OPTIONAL WALL SWITCH (SECTION 12.C) MANTELAND MANTELLEG (SECTION 5.D) SURROUND O I .O I HEARTH EXTENSION GAS LINE (SECTION 11) Figure 4.1 Typical System 18 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 4 Note:The base refractory must be removed to access screws. t �\ BASE REFRACTORY t t T• v 4 \ 6 4 t Figure 3.6 Valve Assembly Removal D. Burner Identification/Verification o °° o° ° The burner may be accessed for identification and veri- fication purposes. This task should be performed by a qualified service technician. The base refractory, valve plate, refractory panels and grate do not need to be re- moved to access the burner assembly. The logs and fi- ber burner top need to be removed to access the burner. Disconnect the pilot from the burner before removal. See Figure 3.7 for burner identification chart. Notch patterns Figure 3.5 Base Refractory Removal are located on bottom side of burner. NOTCH LOCATION ��\\ NG LP 6000C �r �? 6000CL - C 6000CLX � f�N. 6000CBV 8000C J- i' / \ >� > r e 8000CL 8000CLX �^r wLT- ° � // ,��✓� 8000CBV �r �- r H � y Figure 3.7 Burner Identification Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 17 C. Refractory, Grate and Valve Assembly Removal 1 It may become necessary to remove the refractory, grate and valve assemblies. This task should be performed by a qualified service technician. The refractory, grate and base refractory do not need to be removed to service the burner assembly. r � 1 8 8 Note: Refractory is Fragile. Handle with care. Y Figure 3.3 Side Refractory Removal Note:The refractory must be removed a before removing the grate. Figure 3.2 Side Refractory Removal r To remove the top refractory panel, lift the top refractory panel up using both hands, slide it forward as much as possible and carefully lower it. To remove the side refractory panels, slide the panel for- ward as shown in Figure 3.2. Rotate the panels and re- o move as shown in Figure 3.3. Remove the back refractory panel by lifting it over the burner assembly. o ° NOTICE: Remove refractory before removing grate. If grate is removed first, damage to refractory will occur. T Figure 3.4 Grate Removal 16 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 B. Maintenance Tasks-Qualified Service Burner Ignition and Operation Technician Frequency: Annually The fallowing tasks must be performed by a qualified ser- By: Qualified Service Technician vice technician. Tools needed: Protective gloves, vacuum cleaner,whisk Gasket Seal and Glass Assembly Inspection broom, flashlight, voltmeter, indexed drill bit set, and a Frequency: Annually manometer. By: Qualified Service Technician • Verify burner is properly secured and aligned with pilot or igniter. Tools needed: Protective gloves, drop cloth and a stable work surface. • Clean off burner top,inspect for plugged ports,corrosion or deterioration. Replace burner if necessary. • Inspect gasket seal and its condition. • Replace Glowing embers with new dime-size pieces. • Inspect fixed glass assembly for scratches and nicks that DO NOT block ports or obstruct lighting paths. Refer to can lead to breakage when exposed to heat. Section 14 for proper ember placement. • Confirm there is no damage to glass or glass frame. • Verify batteries have been removed from battery back- Replace as necessary. up IPI systems to prevent premature battery failure or • Verify that fixed glass assembly is properly retained and leaking. attachment components are intact and not damaged. • Check for smooth lighting and ignition carryover to all Replace as necessary. ports. Verify that there is no ignition delay. Logs • Inspect for lifting or other flame problems. Frequency: Annually • Verify air shutter setting is correct. See Section 14 for required air shutter setting. Verify air shutter is clear of By: Qualified Service Technician dust and debris. Tools needed: Protective gloves. • Inspect orifice for soot, dirt and corrosion. Verify orifice • Inspect for damaged or missing logs. Replace as neces- size is correct. See Service Parts List for proper orifice sary. Refer to Section 14 for log placement instructions. sizing. • Verify correct log placement and no flame impingement • Verify manifold and inlet pressures.Adjust regulator as causing sooting. Correct as necessary. required. Firebox • Inspect pilot flame pattern and strength. See Figure 3.1 for proper pilot flame pattern. Clean or replace orifice Frequency: Annually spud as necessary. By: Qualified Service Technician • Inspect IPI flame sensing rod for soot, corrosion and Tools needed: Protective gloves, sandpaper, steel wool, deterioration. Clean with emery cloth or replace as cloths, mineral spirits, primer and touch-up paint. required. • Inspect for paint condition, warped surfaces, corrosion • Verify that there is not a short in flame sense circuit or perforation. Sand and repaint as necessary. by checking continuity between pilot hood and flame • Replace fireplace if firebox has been perforated. sensing rod. Replace pilot as necessary. (IPI only) Control Compartment and Firebox Top Frequency:Annually By: Qualified Service Technician Tools needed: Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. �. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. J. • Remove all foreign objects. • Verify unobstructed air circulation. Figure 31 IPI Pilot Flame Patterns Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 15 3 Maintenance and Service , y , Any safety screen or guard removed for servicing must be Doors, Surrounds, Fronts replaced prior to operating the fireplace. Frequency: Annually When properly maintained, your fireplace will give you By: Homeowner many years of trouble-free service. We recommend an- Tools needed: Protective gloves, stable work surface nual service by a qualified service technician. • Assess condition of screen and replace as necessary. A. Maintenance Tasks-Homeowner • Inspect for scratches,dents or other damage and repair Installation and repair should be done by a qualified service as necessary. technician only. The fireplace should be inspected before • Check that louvers are not blocked. use and at least annually by a professional service person. • Vacuum and dust surfaces. The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of Remote Control the listed tasks, please call your dealer for a service ap- Frequency: Seasonally pointment. More frequent cleaning may be required due to lint from By: Homeowner carpeting or other factors. Control compartment, burner Tools needed: Replacement batteries and remote con- and circulating air passageway of the fireplace must be trol instructions. kept clean. • Locate remote control transmitter and receiver. CAUTION!Risk of Burns!The fireplace should be turned • Verify operation of remote. Refer to remote control off and cooled before servicing. operation instructions for proper calibration and setup Glass Cleaning procedure. Frequency: Seasonally • Place batteries as needed in remote transmitters and battery-powered receivers. By: Homeowner • Place remote control out of reach of children. Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface. If not using your fireplace for an extended period of time (summer months, vacations/trips, etc), to prevent unin- CAUTION! Handle fixed glass assembly with care, tended operation: Glass is breakable. • Avoid striking, scratching or slamming glass • Remove batteries from remote controls. • Avoid abrasive cleaners • Unplug 6 volt transformer plug on IPI models. • DO NOT clean glass while it is hot • Unplug battery backup from control module. • Prepare a work area large enough to accommodate fixed glass assembly and door frame by placing a drop cloth Venting on a flat, stable surface. Note: Fixed glass assembly and gasketing may have res- Frequency: Seasonally idue that can stain carpeting or floor surfaces. By: Homeowner • Remove door or decorative front from fireplace and set Tools needed: Protective gloves and safety glasses. aside on work surface. • Inspect venting and termination cap for blockage or • See Section 14.1 for instructions to remove fixed glass obstruction such plants, bird nests,leaves,snow,debris, assembly. etc. • Clean glass with a non-abrasive commercially available • Verify termination cap clearance to subsequent construc- cleaner. tion (building additions, decks, fences, or sheds). See - Light deposits: Use a soft cloth with soap and water Section 6. - Heavy deposits: Use commercial fireplace glass • Inspect for corrosion or separation. cleaner(consult with your dealer) • Verify weather stripping, sealing and flashing remains • Carefully set fixed glass assembly in place on fireplace. intact. Hold glass in place with one hand and secure glass • Inspect draft shield to verify it is not damaged or missing. latches with the other hand. • Reinstall door or decorative front. 14 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 L. After Fireplace is Lit Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • Turn the fireplace off and allow it to completely cool. • Remove fixed glass assembly. See Section 14.1. • Clean fixed glass assembly. See Section 3. • Replace the fixed glass assembly and run continuously on high an additional 12 hours. This cures the materials used to manufacture the fire- place. NOTICE!Open windows for air circulation during fire- place break-in. • Some people may be sensitive to smoke and odors. • Smoke detectors may activate. M. Frequently Asked Questions ISSUE SOLUTIONS Condensation on the glass This is a result of gas combustion and temperature variations.As the appliance warms, this condensation will disappear. Blue flames This is a result of normal operation and the flames will begin to yellow as the appliance is al- lowed to burn for 20 to 40 minutes. When first operated,this appliance may release an odor for the first several hours.This is caused Odor from appliance by the curing of the paint and the burning off of any oils remaining from manufacturing.Odor may also be released from finishing materials and adhesives used around the appliance. This is a normal result of the curing process of the paint and logs. Glass should be cleaned Film on the glass within 3 to 4 hours of initial burning to remove deposits left by oils from the manufacturing process.A non-abrasive cleaner such as gas fireplace glass cleaner may be necessary. See your dealer. Noise is caused by metal expanding and contracting as it heats up and cools down,similar to Metallic noise the sound produced by a furnace or heating duct.This noise does not affect the operation or longevity of the appliance. Is it normal to see the pilot flame burn In an intermittent pilot ignition system (IPI), the pilot flame should turn off when appliance is continually? turned off. Some optional control systems available with IPI models may allow pilot flame to remain lit. Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 13 K. Lighting Instructions (IPI) �-I FOR YOUR SAFETY -1 0 LIGHTING 0 READ BEFORE LIGHTING INSTRUCTIONS (IPI) WARNING: If you do not follow these instructions exactly,afire or explosion 1. This appliance is equipped with an ignition may result causing property damage, personal injury or loss of life. device which automatically lights the burner. DO NOT try to light the burner by hand. A.This appliance is equipped with an Immediately call your gas supplier intermittent pilot ignition(IPI)device from a neighbor's phone. Follow the O O which automatically lights the burn- gas supplier's instructions. er.DO NOT try to light the burner by If you cannot reach your gas sup- GAS O o O hand. VALVE plier, call the fire department. o B. BEFORE LIGHTING,smell all around C.DO NOT use this appliance if any the appliance area for gas. Be sure to part has been under water. Imme- smell next to the floor because some diately call a qualified service tech- 2. Wait five (5) minutes to clear out any gas. gas is heavier than air and will settle nician to inspect the appliance and Then smell for gas, including near the floor. If on the floor. to replace any part of the control you smell gas,STOP! Follow"B"in the Safety WHAT TO DO IF YOU SMELL GAS system and any gas control which Information located on the left side of this Ia- has been underwater. bel. If you do not smell gas,go to next step. • DO NOT try to light any appliance. 3. To light the burner: • DO NOT touch any electric switch;do Equipped with wall switch:Turn ON/OFF switch not use any phone in your building. to ON. WARNING : CAUTION ■ Equipped with remote or wall control: Press ON or FLAME button. Equipped with thermostat:Set temperature to DO NOT CONNECT LINE VOLT- Hot while in operation.DO NOT touch. desired setting. AGE (110/120 VAC OR 220/240 Keep children,clothing,furniture,gaso- 4. If the appliance does not light after three tries, VAC)TO THE CONTROL VALVE. line and other liquids having flammable call your service technician or gas supplier. Improper installation, adjustment, al- vapors away. teration, service or maintenance can DO NOT operate the appliance with 0 TO TURN OFF 0 cause injury or property damage. Re- fixed glass assembly removed,cracked GAS TO APPLIANCE fer to the owner's information manual or broken. Replacement of the fixed provided with this appliance. glass assembly should be done by a 1. Equipped with wall switch:Turn ON/OFF switch This appliance needs fresh air for licensed or qualified service person. to OFF. safe operation and must be installed NOT FOR USE Equipped with remote or wall control: Press so there are provisions for adequate WITH SOLID FUEL OFF button. combustion and ventilation air. Equipped with thermostat: Set temperature to If not installed, operated, and main- For use with natural gas and propane. lowest setting. tained in accordance with the manufac- A conversion kit, as supplied by the 2. Service technician should turn off electric turer's instructions, this product could manufacturer,shall be used to convert power to the control when performing service. expose you to substances in fuel or this appliance to the alternate fuel. fuel combustion which are known to Also Certified for Installation in a the State of California to cause can- Bedroom or a Bedsitting Room. 593-913G cer, birth defects, or other reproductive harm. For assistance or additional informa- Keep burner and control compartment tion, consult a qualified installer, ser- clean. See installation and operating vice agency or the gas supplier. instructions accompanying appliance. For additional information on operating your Hearth&Home Technologies fireplace,please refer to www.fireplaces.com. Final inspection by 12 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 H. IPI Battery Tray/Battery Installation The,lntelliFire PIusTM system has a battery backup option. Battery longevity and performance will be affected by the service temperatures of this appliance. NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage. SELECTOR SWITCH I. Control Module Operation 1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 2.3. ° ON RENB®TE ° OFF Position: Appliance will ignore all power OFF ° inputs and will not respond to any commands from mil�ioW O O a wall switch or remote. The unit should be in the OFF position during installation, service, battery STATUS INDICATOR LED installation, and in the event that the control goes FLAME HI/LO SWITCH NG/LP SETTING into LOCK-OUT mode as a result of an error code. (RC300 OR WIRED WALL SWITCH ONLY) ON Position: Appliance will ignite and run continuously in the HI flame setting, with no Figure 2.3 Control Module adjustment in flame output. This mode of operation is primarily used for initial installation or power . Locate the module selector switch. (SeeFigure 2.3). outage operation with battery backup. REMOTE Position: Appliance will initiate • Set the module selector switch to the OFF position. commands from an optional wired wall switch and/ • Wait five(5)minutes to allow possible accumulated gas or the wireless remote (RC300). to clear. 2. If using a wired wall switch with the module in REMOTE • Set the module selector switch to the ON or REMOTE mode, the flame output can be adjusted with the HI/ position. LO selector switch on the module. See Figure 2.3. • Start the appliance. Note that the flame HI/LO selector switch will become inactive once an optional remote control (RC200/ WARNING!Risk of Explosion!DO NOT reset the mod- RC300) is programmed to the control module. Note ule more than one time within a five minute time period. that the control module will always ignite the fireplace Gas may accumulate in firebox. Call a qualified service on HI and remain so for the initial 10 seconds of fechnician. operation. If the H I/LO is switched to the LO position, the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec. J. Before Lighting Fireplace After this 10 second period,the flame can be adjusted from HI to LO with the switch. Before operating this fireplace for the first time, have a qualified service technician: 3. The control module has safety feature that automatically • Verify all shipping materials have been removed from shuts down the fireplace after 9 hours of continuous inside and/or underneath the firebox. operation without receiving a command from the remote. • Review proper placement of logs,ember material and/or 4. If you intend to use both a wired wall switch and the other decorative materials. RC300 remote control to operate your fireplace, the • Ensure plastic finishing strips have been removed after wall switch will override any commands given by the use for incorporating finishing materials. remote. • Check the wiring. 5. Module Reset • Check the air shutter adjustment. This module may lock-out under certain conditions. • Ensure that there are no gas leaks. When this occurs, the appliance will not ignite or respond to commands. The module will go into • Ensure that the glass is sealed and in the proper position lock-out mode by emitting three audible beeps, then and that the integral barrier is in place. continuously displaying a RED/GREEN error code at WARNING!Risk of Fire or Asphyxiation!DO NOT op- its status indicator LED. erate fireplace with fixed glass assembly removed. • Check battery tray. Remove batteries if installed. Batteries should only be installed for use during power outages. See Section H. Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 11 C. Fan Kit (optional) F. Fixed Glass Assembly If desired, a fan kit may be added. Contact your dealer to See Section 14.1. order the correct fan kit. D. Clear Space G. Remote Controls, Wall Controls and Walt Switches WARNING! DO NOT place combustible objects in front Follow the instructions supplied with the control installed of the fireplace or block louvers. High temperatures may to operate your fireplace: start a fire. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. For safety: • Install a switch lock or a wall/remote control with child protection lockout feature. • Keep remote controls out of reach of children. See your dealer if you have questions. ihFRo�o�.pFCF �RFa� cz� Figure 2.2 Clear Space E. Decorative Doors and Fronts WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fireplace to overheat. This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel. DO NOT operate the fireplace with the barrier removed. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. For more information refer to the instructions supplied with your decorative door or front. 10 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 2 Operating Instructions User Guide A. Gas Fireplace Safety • Keep remote controls out of reach of children. • Never leave children alone near a hot fireplace,whether A WARNING operating or cooling down. HOT SURFACES! • Teach children to NEVER touch the fireplace. Glass and othersurfaces are hot during • Consider not using the fireplace when children will be operation AND cool down. present. Hot glass will cause burns. Contact your dealer for more information, or visit: www. • DO NOT touch glass until it is cooled hpba.org/safety-information. • NEVER allow children to touch glass • Keep children away To prevent unintended operation when not using your fire- • CAREFULLY SUPERVISE children in same room as place for an extended period of time (summer months, fireplace. vacations, trips, etc): • Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other Remove batteries from remote controls. flammable materials. • Turn off wall controls. • Keep clothing, furniture, draperies and other flammable . Unplug 6 volt transformer plug and remove batteries on materials away. IPI models. This appliance has been supplied with an integral barrier • Turn off gas controls valve on standing pilot models. to prevent direct contact with the fixed glass panel.DO NOT operate the appliance with the barrier removed. When lighting the pilot light on fireplaces with a standing Contact your dealer or Hearth & Home Technologies if the pilot, remove the fixed glass assembly so you can de- barrier is not present or help is needed to properly install one. tect presence of residual gas build-up. See Standing Pilot Lighting instructions and Maintenance Tasks. If you expect that small children or vulnerable adults may come into contact with this fireplace,the following precau- B. Your Fireplace tions are recommended: WARNING! DO NOT operate fireplace before read- • Install a physical barrier such as: ing and understanding operating instructions. Failure - A decorative firescreen. to operate fireplace according to operating instructions - Adjustable safety gate. could cause fire or injury. • Install a switch lock or a wall/remote control with child protection lockout feature. DECORATIVE DOORS (NOT SHOWN) SECTION 2.E. FIXED GLASS ASSEMBLY (NOT SHOWN) SECTION 14.1. MANTEL FAN IT ® SECTION 5.1) SECTION 2.C. HEARTH CLEARSPACE SECTION 2.D. GRATE SECTION 3.C. Figure 2.1 General Operating Parts Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o 3/11 9 Note: The following requirements reference various Inspection Massachusetts and national codes not contained in this The state or local gas inspector of the side wall horizon- document. tally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector ob, serves carbon monoxide detectors and signage installed H. Requirements for the Commonwealth of in accordance with the provisions of 248 CMR 5.08(2)(a)1 Massachusetts through 4. For all side wall horizontally vented gas fueled equipment Exemptions installed in every dwelling, building or structure used in whole or in part for residential purposes, including those The following equipment is exempt from 248 CMR owned or operated by the Commonwealth and where the 5.08(2)(a)1 through 4: side wall exhaust vent termination is less than seven (7) - The equipment listed in Chapter 10 entitled "Equipment feet above finished grade in the area of the venting, in- Not Required To Be Vented" in the most current edition cluding but not limited to decks and porches,the following of NFPA 54 as adopted by the Board; and requirements shall be satisfied: • Product Approved side wall horizontally vented gas fu- Installation of Carbon Monoxide Detectors eled equipment installed in a room or structure separate At the time of installation of the side wall horizontal vented from the dwelling, building or structure used in whole or gas fueled equipment, the installing plumber or gas fitter in part for residential purposes. shall observe that a hard wired carbon monoxide detector MANUFACTURER REQUIREMENTS with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addi- Gas Equipment Venting System Provided tion, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detec- When the manufacturer of Product Approved side wall for with an alarm is installed on each additional level of horizontally vented gas equipment provides a venting the dwelling, building or structure served by the side wall system design or venting system components with the horizontal vented gas fueled equipment. It shall be the equipment, the instructions provided by the manufacturer responsibility of the property owner to secure the services for installation of the equipment and the venting system of qualified licensed professionals for the installation of shall include: hard wired carbon monoxide detectors. • Detailed instructions for the installation of the venting In the event that the side wall horizontally vented gas fu- system design or the venting system components; and eled equipment is installed in a crawl space or an attic, • A complete parts list for the venting system design or the hard wired carbon monoxide detector with alarm and venting system. battery back-up may be installed on the next adjacent floor level. Gas Equipment Venting System NOT Provided In the event that the requirements of this subdivision can When the manufacturer of a Product Approved side wall not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply horizontally vented gas fueled equipment does not pro- with the above requirements; provided, however,that dur- vide the parts for venting the flue gases, but identifies ing said thirty (30) day period, a battery operated carbon "special venting systems", the following requirements monoxide detector with an alarm shall be installed. shall be satisfied by the manufacturer: Approved Carbon Monoxide Detectors • The referenced "special venting system" instructions shall be included with the appliance or equipment in- Each carbon monoxide detector as required in accor- stallation instructions; and dance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. • The "special venting systems" shall be Product Ap- proved by the Board, and the instructions for that sys- tem shall include a parts list and detailed installation A metal or plastic identification plate shall be permanent- instructions. ly mounted to the exterior of the building at a minimum height of eight(8)feet above grade directly in line with the A copy of all installation instructions for all Product Ap- exhaust vent terminal for the horizontally vented gas fu- proved side wall horizontally vented gas fueled equip- eled heating appliance or equipment.The sign shall read, ment, all venting instructions, all parts lists for venting in print size no less than one-half (1/2) in. in size, GAS instructions, and/or all venting design instructions shall VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OB- remain with the appliance or equipment at the completion STRUCTIONS". of the installation. See Gas Connection section for additional Common- wealth of Massachusetts requirements. 8 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 • 1 Listing and Code Approvals t A. Appliance Certification D. High Altitude Installations NOTICE:If the heating value of the gas has been reduced, MODELS:6000CL-IPI, 6000CL-IPILP, these rules do not apply. Check with your local gas utility 8000CL-IPI, 8000CL-IPILP or authorities having jurisdiction. LABORATORY:Underwriters Laboratories, Inc. (UL) When installing above 2000 feet elevation: TYPE:Direct vent Gas Appliance Heater • In the USA: Reduce input rate 4% for each 1000 feet STANDARD:ANSI Z21.88b-2008• CSA 2.33a-2008 above 2000 feet. This product is listed to ANSI standards for "Vented Gas • In CANADA: Reduce input rate 10% for elevations Appliance Heaters"and applicable sections of"Gas Burn- between 2000 feet and 4500 feet. Above 4500 feet, ing Heating Appliances for Manufactured Homes and consult local gas utility. Recreational Vehicles", and "Gas Fired Appliances for Check with your local gas utility to determine proper Use at High Altitudes". orifice size. NOTICE: This installation must conform with local codes. E. Non-Combustible Materials Specification In the absence of local codes you must comply with the Material which will not ignite and burn.Such materials are National Fuel Gas Code, ANSI Z223.1-latest edition in those consisting entirely of steel, iron, brick,tile, concrete, the U.S.A. and the CAN/CGA 8149 Installation Codes in slate, glass or plasters, or any combination thereof. Canada. Materials that are reported as passing ASTM E 136, Standard Test Method for Behavior of Materials in a NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. Vertical Tube Furnace at 750 °C and UL763 shall be This appliance is tested and approved as either supplemen- considered non-combustible materials. tal room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations. F. Combustible Materials Specification B. Glass Specifications Materials made of or surfaced with wood, compressed pa- per, plant fibers, plastics, or other material that can ignite This appliance is equipped with 5 mm ceramic glass. Re- and burn, whether flame proofed or not, or plastered or place glass only with 5 mm ceramic glass. Please contact unplastered shall be considered combustible materials. your dealer for replacement glass. G. Electrical Codes C. BTU Specifications NOTICE: This appliance must be electrically wired and Maximum Minimum Orifice grounded in accordance with local codes or,in the absence Models Input Input size of local codes, with National Electric Code ANSI/NFPA (U.S.or Canada) BTU/h BTU/h (DMS) 70-latest edition or the Canadian Electric Code CSA US 35,000 18,000 33 022.1 (0-2000 FT) 6000CL-IPI (NG) CANADA A 110-120 VAC circuit for this product must be protected (2000-4500 FT) 31,500 16,200 34 with ground-fault circuit-interrupter protection,in compliance us 34,000 20,000 51 with the applicable electrical codes, when it is installed in 6000CL-IPILP (0-2000 FT) locations such as in bathrooms or near sinks. CANADA 30,600 18,000 52 (2000-4500 FT) US 40,000 20,000 31 8000CL-IPI (NG) (0-2000 FT) CANADA 36,000 18,000 32 (2000-4500 FT) US 40,000 23,000 49 8000CL-IPILP (0-2000 FT) CANADA 36,000 20,700 50 (2000-4500 FT) Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T 2165-900 Rev.o • 3/11 7 B. Limited Lifetime Warranty (continued) WARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor.A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier.Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product. • Check with your dealer in advance for any costs to you when arranging a warranty call.Travel and shipping charges for parts are not covered by this warranty. WARRANTY EXCLUSIONS: This warranty does not cover the following: • Changes in surface finishes as a result of normal use.As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty. • Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes. • Repair or replacement of parts that are subject to normal wear and tear during the warranty period.These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discolor- ation of glass. • Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and com- plaints related to this noise are not covered by this warranty. • Damages resulting from: (1)failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2)failure to install the appliance in accordance with local building codes; (3)shipping or improper handling; (4) improper opera- tion, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5)environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or(9) interruptions or fluctuations of electrical power supply to the appliance. • Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance. • Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed. • HHT's obligation under this warranty does not extend to the appliance's capability to heat the desired space. Informa- tion is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consider- ation must be given to appliance location and configuration, environmental conditions, insulation and air tightness of the structure. This warranty is void if: • The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes. • The appliance is subjected to prolonged periods of dampness or condensation. • There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation. LIMITATIONS OF LIABILITY: • The owner's exclusive remedy and HHT's sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-645C 12-29-10 Page 2 of 2 6 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 B. Limited Lifetime Warranty Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY Hearth & Home Technologies Inc., on behalf of its hearth brands ("HHT"), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer. WARRANTY COVERAGE: HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture.After installation, if covered compo- nents manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period, HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below. WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/distributor,whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table. The term "Limited Lifetime" in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions. Warranty Period HHT Manufactured Appliances and Venting EPA Components Covered Paris Labor Gas Wood Pellet Wood Coal Electric Venting All parts and material except as 1 Year X X X X X X X covered by Conditions, Exclusions, and Limitations listed X X X Igniters, electronic components, and lass 2 years X X X X X Factory-installed blowers X Molded refractorV panels 3 years X Fire pots and burn pots 5 V ears 1 1 vear X X Castings and baffles 7 years 3 years X X X Manifold tubes, HHT chimney and termination 10 1 year X Burners, logs and refractory ears Limited 3 years X X X X X Firebox and heat exchanger Lifetime 90 Days X X X X X X X All replacement parts be and warranty period See conditions, exclusions, and limitations on next page. 4021-645C 12-29-10 Page 1 of 2 Heat&Glo 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 5 13 Finishing A. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 53 B. Facing Material. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 C. Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 s D. Elevated Hearth Systems. . . . . . . . . . . . . . . . . . . . . . . . . 57 14 Appliance Setup A. Remove Fixed Glass Assembly. . . . . . . . . . . . . . . . . . . . 58 B. Remove the Shipping Materials. . . . . . . . . . . . . . . . . . . . 58 C. Clean the Appliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 E. Burner Top Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 F. Refractory Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 G. Ember Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 H. Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 61 I. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 J. Install Trim and/or Surround. . . . . . . . . . . . . . . . . . . . . . . 65 K. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 15 Troubleshooting A. IntelliFire PIusTI Ignition System . . . . . . . . . . . . . . . . . . . 66 16 Reference Materials A. Appliance Dimension Diagram. . . . . . . . . . . . . . . . . . . . . 68 4 B. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 70 C. Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 D. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 4 = Contains updated information. 4 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 A Safety Alert Key: • DANGER!Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WA I.RNING!Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION!Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. • NOTICE: Used to address practices not related to personal injury. Table of Contents A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6 Termination Locations B. Limited Lifetime Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . 5 A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 23 1 Listing and Code Approvals 7 Vent Information and Diagrams A. Appliance Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 B. Glass Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 B. Vent Table Key 25 C. BTU Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 C. Use of Elbows 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . . 7 D. Measuring Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 E. Non-Combustible Materials Specification. . . . . . . . . . . . . . 7 E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 F. Combustible Materials Specification . . . . . . . . . . . . . . . . . 7 G. Electrical Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 8 Vent Clearances and Framing H. Requirements for the Commonwealth of Massachusetts. . 8 A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 37 User Guide B. Wall Penetration Framing. . . . . . . . . . . . . . . . . . . . . . . . . 37 C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 38 2 Operating Instructions D. Install Attic Insulation Shield. . . . . . . . . . . . . . . . . . . . . . . 39 A. Gas Fireplace Safety 9 E. Installing the Optional Heat-Zone-Gas Kit . . . . . . . . . . . . 39 B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9 Appliance Preparation C. Fan Kit(optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 D. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 A. Top Vent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 E. Decorative Doors and Fronts. . . . . . . . . . . . . . . . . . . . . . 10 B. Rear Vent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 F. Fixed Glass Assembly 10 C. Installing the Non-combustible Board. . . . . . . . . . . . . . . . 42 y . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9 PP G. Remote Controls,Wall Controls and Wall Switches. . . . . 10 D. Securing and Leveling theA Appliance. . . . . . . . . . . . . . . . 42 H. IPI Battery Tray/Battery Installation . . . . . . . . . . . . . . . . . 11 10 Installing Vent Pipe (DVP and SLP Pipe) I. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 11 J. Before Lighting Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . 11 A. Assemble Vent Sections (DVP Pipe Only). . . . . . . . . . . . 43 K. Lighting Instructions IPI 12 B. Assemble Vent Sections(SLP Pipe Only) . . . . . . . . . . . . 44 9 9 ( ) . . . . . . . . . . . . . . . . . . . . . . . . . L. After Fireplace is Lit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 C. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 44 M. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 13 D. Secure the Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . 45 E. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 45 3 Maintenance and Service F. Install Decorative Ceiling Components(SLP only). . . . . . 46 A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 14 G. Install Metal Roof Flashing. . . . . . . . . . . . . . . . . . . . . . . . 47 B. Maintenance Tasks-Qualified Service Technician . . . . . . 15 H. Assemble and Install Storm Collar. . . . . . . . . . . . . . . . . . 47 C. Refractory,Grate and Valve Assembly Removal . . . . . . . 16 I. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 48 D. Burner Identification/Verification. . . . . . . . . . . . . . . . . . . . 17 J. Install Decorative Wall Components(SLP only). . . . . . . . 48 K. Heat Shield Requirements for Horizontal Termination. . . 48 Installer Guide L. Install Horizontal Termination Cap(DVP and SLP Pipe) . 49 4 Getting Started 11 Gas Information A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 18 A. Fuel Conversion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 B. Design and Installation Considerations . . . . . . . . . . . . . . 19 B. Gas Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 19 C. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 D. Inspect Appliance and Components. . . . . . . . . . . . . . . . . 19 D. High Altitude Installations. . . . . . . . . . . . . . . . . . . . . . . . . 50 5 Framing and Clearances 12 Electrical Information A. Selecting Appliance Location. . . . . . . . . . . . . . . . . . . . . . 20 A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 B. Constructing the Appliance Chase. . . . . . . . . . . . . . . . . . 21 B. IntelliFire PlusTM Ignition System Wiring. . . . . . . . . . . . . . 51 C. Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 51 D. Mantel and Wall Projections. . . . . . . . . . . . . . . . . . . . . . . 22 D. Electrical Service and Repair. . . . . . . . . . . . . . . . . . . . . . 52 E. Junction Box Installation. . . . . . . . . . . . . . . . . . . . . . . . . . 52 F. Wall Switch Installation for Fan (Optional). . . . . . . . . . . . 52 Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 3 Read this manual before installing or operating this appliance. Please retain this owner's manual for future reference. A. Congratulations This owner's manual should be retained for future reference. We suggest that you keep it with your other Congratulations on selecting aHeat&Glo gas fireplace,an important documents and product manuals. elegant and clean alternative to wood burning fireplaces. The Heat&Glo gas fireplace you have selected is designed The information contained in this owner's manual, unless to provide the utmost in safety, reliability, and efficiency. noted otherwise, applies to all models and gas control systems. As the owner of a new fireplace, you'll want to read and Your new Heat & Glo gas fireplace will give you years of carefully follow all of the instructions contained in this durable use and trouble-free enjoyment. Welcome to the owner's manual. Pay special attention to all cautions and Heat& Glo family of fireplace products! warnings. Homeowner Reference Information We recommend that you record the following pertinent information about your fireplace. Model Name: Date purchased/installed: Serial Number: Location on fireplace: Dealership purchased from: Dealer Phone: Notes: Listing Label Information/Location The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace. H E AT V(SL O^ ea o,a , GAS-FIRED No one builds a better fire 7571 215th Street West,Lakeville,MN 55044 U� Type of Gas Not for use with solid fuel. LISTED yp (Ne dolt pas antra utilise avec un combustible solide). Type of Gas(Sorte De Gaz). This appliance must be installed In accordance with local codes,if any;if not,follow ANSI 2223.1 in the USA or CANICGA 5149 installation codes(Installerl'appereil salon/as codes ou reg)ements NATURALGAS I.—ou,an('absence de tels reglements,salon les codes d'installation CAWCGA-8149.) ANSI Z21XX-XXXX•CSA 2.XX-MXX•UL307B Gas and Electric Information Minimum Permissible Gas Supply for Purposes of Input Adjustment. Approved Minimum(De Gaz)Acceptable 0.0 in w.c. (Po.Col.d'eau) Maximum Pressure(Pression) 0.0 in w.c. (Po.Col.d'eau) Maximum Manifold Pressure(Pression) 0.0 in w.c. (Po.Col.d'eau) Minimum Manifold Pressure(Pression) 0.0 in w.c. (Po.Col.d'eau) Model Number Total Electrical Requirements:OOOVac,OOHz.,less than 00 Amperes MADE IN USA INCANADA Model: �(�(�(�(�(�( Serial Number ALTITUDE: 0-0000 FT. 0000-OOOOFT. (Mode/e): MAX.INPUTBTUH: 00,000 00,000 MIN.INPUTBTUH: 00,000 00,000 Serial ORIFICESIZE: #XXXXX #XXXXX (Serie): XXXXXXXX 2 Heat&Glo • 6000CL-IPI-S,600OCL-IPI-T,80O0CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o 3/11 39C-01 � Para obtener un ejemplar en Espanol de este Pour demander un exemplaire en frangais de ce Manuel Manual del propietario,visite www.heatnglo.com. du proprietaire,visitez www.heatnglo.com. •t I Hu E AT& GL Owners Manual No one builds a better fire Installation and Operation Models: o 6000CL-IPI-S GAS-FIRED 6000CL-IPILP-S 6000CL-IPI-T 0 `+ o L us 6000CL-IPILP-T 8000CL-IPI-S LISTED 8000CL-IPILP-S V 8000CL-IPI-T Model No. 6020517294 T 8000CL-IPILP-T NOTICE APO DO NOT DISCARD THIS MANUAL sL+No�. • Important operating Read,understand and follow • Leave this manual with and maintenance these instructions for safe party responsible for use instructions included. installation and operation. and operation. A WARNING: If the information in these A WARNING instructions is not followed exactly, a fire HOT SURFACES! or explosion may result causing property Glass and other surfaces are hot during damage, personal injury, or death, operation AND cool down. Hot glass will cause burns. • DO NOT store or use gasoline or other flam- • DO NOT touch glass until it is cooled mable vapors and liquids in the vicinity of this • NEVER allow children to touch glass or any other appliance. • Keep children away • CAREFULLY SUPERVISE children in same room as • What to do if you smell gas fireplace. - DO NOT try to light any appliance. Alert children and adults to hazards of high temperatures. - DO NOT touch an electrical switch. DO High temperatures may ignite clothing or other flammable y materials. NOT use any phone in your building. • Keep clothing, furniture, draperies and other flammable - Immediately call your gas supplier from a materials away. neighbor's phone. Follow the gas suppli- This appliance has been supplied with an integral barrier er's Instructions. to prevent direct contact with the fixed glass panel. DO - If you cannot reach your gas supplier, call NOT operate the appliance with the barrier removed. the fire department. Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. • Installation and service must be performed by a qualified installer, service agency, or the gas supplier. In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter. This appliance may be installed as an OEM installation in See Table of Contents for location of additional Commonwealth manufactured home (USA only)or mobile home and must be of Massachusetts requirements. installed in accordance with the manufacturer's instructions and the manufactured home construction and safety standard, Installation and service of this appliance should be Title 24 CFR, Part 3280 or Standard for Installation in Mobile A performed by qualified personnel. Hearth & Home Homes, CAN/CSA Z240MH, in Canada. Technolo ies su g' ggests NFI certified or factory trained This appliance is only for use with the type(s)of gas indicated professionals, or technicians supervised by an NFI on the rating plate. certified professional. Heat&Glo • 6000CL-IPI-S,6000CL-IPI-T,8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev.o • 3/11 1