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23A-070 mech 09-26-13 Valley Medical Addition Submittal SUBMITTAL DATA For: Approval Order #:Date:10/01/2013 Project:09-26-13 Valley Medical Addition Project #: Location: Submitter:Robert Thomas Johnson Controls 21 Griffin Road North Windsor, CT 06095 860-882-9349 Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 Date 10/01/2013 Project Name 09-26-13 Valley Medical Addition Project Number Client / Purchaser Submittal Summary Page Qty Tag #Model #Description 1 RTU-4 J10ZJN15P2AZZ50015 10 Ton, Johnson Controls Series 10 Single Packaged R-410A Air Conditioner, 12.0 EER / 12.2 IEER, Two Stage Cooling, 150 MBH Output Aluminized Steel, Two Stage Gas Heat, 3 HP High Static Belt Drive Blower, 2" Throwaway Filters, 208/230-3-60, Microchannel Condenser Coil, Composite Drain Pan • Dry Bulb Economizer w/Barometric Relief and Hoods (Bottom Return Only) • Phase Monitor • VAV Controller for CCS System Includes Outdoor Air, Return Air, Supply Air Sensors, and Air Proving Switch • Hot Gas Bypass • VAV Controller with VFD (Modbus RTU Protocol) 1 S1-02815208000 Blower Sheave for 8.5 and 10 Ton High Static Field Installed Drive 1 S1-A52 Belt for 8.5 and 10 Ton High Static Field Installed Drive Equipment start-up and commissioning by a factory trained technician is recommended. Contact your supplying distributor or sales representative for additional information & guidance. Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 Cooling Performance Total capacity 129.2 MBH Sensible capacity 97.9 MBH Refrigerant type R-410A Efficiency (at ARI)12.00 EER Integrated eff. (at ARI)12.20 IEER Ambient DB temp.95.0 °F Entering DB temp.80.0 °F Entering WB temp.66.6 °F Leaving DB temp.57.3 °F Leaving WB temp.56.2 °F Part load efficiency 13.4 IPLV Power input (w/o blower)8.99 kW Sound power 90 dB(A) Gas Heating Performance Entering DB temp.60 °F Heating output capacity (Max)144 MBH Supply air 4000 CFM Heating input capacity (Max)180 MBH Leaving DB temp.93.3 °F Air temp. rise 33.3 °F SSE 80.0 % Stages 2 Supply Air Blower Performance Supply air 4000 CFM Ext. static pressure 0.85 IWG Unit static resistance 0.28 IWG Blower speed 1169 RPM Max BHP of Motor (including service factor)3.45 HP Duct location Bottom Motor rating 3.00 HP Actual required BHP 2.90 HP Power input 2.71 kW Elevation 0 ft. Drive type BELT Requires field-supplied drive true Outside/Mixed Air Outside Air Cfm 1000 CFM Outside Air DB temp.95 °F Outsided Air WB temp.78 °F Outside Air RH 47.3 % Return Air CFM 3000 CFM Return Air DB temp.75 °F Return Air WB temp.62 °F Return Air RH 48.1 % Electrical Data Power supply 208-3-60 Unit min circuit ampacity 52.6 Amps Unit max over-current protection 60 Amps Dimensions & Weight Hgt 51 in.Len 89 in.Wth 59 in. Weight with factory installed options 1260 lbs. Clearances Right 12 in.Front 36 in.Back 36 in. Top 72 in.Bottom 0 in.Left 36 in. Note: Please refer to the tech guide for listed maximum static pressures 10 Ton •JCI Series 10 units are manufactured at an ISO 9001 registered facility and each rooftop is completely computer-run tested prior to shipment. Unit Features •Unit Cabinet Constructed of Powder Painted Steel, Certified At 1000 Hours Salt Spray Test (ASTM B-117 Standards) •Through-the-Curb and Through-the-Base Utility Connections •Full perimeter base rails with built in rigging capabilities •Hinged Access Panels •Slide-Out Condensate Drain Pan •Scroll Compressors •Two Stage Cooling •Solid Core Liquid Line Filter Driers •Microchannel Condenser Coil •Hot Gas Bypass •150 MBH Output Aluminized Steel, Two Stage Gas Heat •Unit Ships with 2" Throwaway Filters with a Standard Filter Rack that will Accept up to 4" Filters •Single Point Power Connection •Phase Monitor •Dry Bulb Economizer w/Barometric Relief and Hoods (Bottom Return Only) •Short Circuit Current: 5kA RMS Symmetrical Standard Unit Controller: Simplicity Control Board •An integrated low-ambient control, anti-short cycle protection, lead-lag, fan on and fan off delays, low voltage protection, on-board diagnostic and fault code display. •Safety Monitoring - Monitors the high and low-pressure switches, the freezestats, the gas valve, if applicable, and the temperature limit switch on gas and electric heat units. The unit control board will alarm on ignition failures, safety lockouts and repeated limit switch trips. BAS Controller •VAV Controller for CCS System Includes Outdoor Air, Return Air, Supply Air Sensors, and Air Proving Switch •VAV Controller with VFD (Modbus RTU Protocol) Warranty •One (1) Year Limited Warranty on the Complete Unit •Five (5) Year Warranty - Compressors •Ten (10) Year Warranty - Aluminized Steel Tubular Heat Exchangers Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 Series 10 Single Package R-410A Air Conditioner Page: 3 Project Name: 09-26-13 Valley Medical Addition Unit Model #: J10ZJN15P2AZZ50015 Quantity: 1 Tag #: RTU-4 System: J10ZJN15P2AZZ50015 Factory Installed Options J10ZJN15P2AZZ50015 | Nominal Cooling Capacity:J10 10 Ton Two Stage Cooling Product Category:Z Johnson Controls Series 10 Single Packaged R-410A Air Conditioner Product Identifier:J 12.0 EER / 12.2 IEER Heat Type and Nominal Heat Capacity:N15 150 MBH Output Aluminized Steel, Two Stage Gas Heat Airflow:P 3 HP High Static Belt Drive Blower Dry Bulb Economizer w/Barometric Relief and Hoods (Bottom Return Only) 2" Throwaway Filters Voltage:2 208/230-3-60 Installation Options:A Additional Options:ZZ Microchannel Condenser Coil Phase Monitor VAV Controller for CCS System Includes Outdoor Air, Return Air, Supply Air Sensors, and Air Proving Switch Composite Drain Pan Hot Gas Bypass VAV Controller with VFD (Modbus RTU Protocol) Product Generation:5 Field Installed Accessories S1-02815208000 - Blower Sheave for 8.5 and 10 Ton High Static Field Installed Drive (3.0 lbs) S1-A52 - Belt for 8.5 and 10 Ton High Static Field Installed Drive (0.4 lbs) Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 Series 10 Single Package R-410A Air Conditioner Page: 4 Project Name: 09-26-13 Valley Medical Addition Unit Model #: J10ZJN15P2AZZ50015 Quantity: 1 Tag #: RTU-4 System: J10ZJN15P2AZZ50015 Consolidated Drawing 59.00[1498,6] 89.00[2260,6] 27.31[693,6] 11.38[289,1] 25.72[653,3] 21.19[538,2] 24.38[619,2] 26.00[660,4](FROM MTG.FLANGE) 18.00[457,2] 27.50[698,5] 21.00[533,4] 24.00[609,6] 14.47 [367,6]16.39[416,4]18.06[458,8]18.89[479,9] 17.14[435,4] 19.14[486,2]20.14[511,6] 20.39[518,0] 7.84[199,3] 6.83[173,5] 32.67[829,9] 6.83[173,5] Y X 18.25[463,6] 2.88[73,2]31.63[803,4]28.25[717,6] 18.25[463,6] 5.16[131,1] 18.06[458,7] 28.25[717,6] 10.50[266,7] 89.00[2260,6] 30.25[768,4] 50.75[1289,1] 58.09[1475,5] NOTES: 1. FOR OUTDOOR USE ONLY. 2. WEIGHTS SHOWN ARE FOR COOLING ONLY UNITS. 3. MIN. CLEARANCES TO BE: RIGHT SIDE: 12 [305] LEFT SIDE: 36 [915] FRONT: 36 [915] REAR: 36 [915] TOP: 72 [1830] BOTTOM: 0 [0] 4. TO REMOVE THE SLIDE-OUT DRAIN PAN, A REAR CLEARANCE OF 60 in (1525 mm) IS REQUIRED. IF SPACE IS UNAVAILABLE, THE DRAIN PAN CAN BE REMOVED THROUGH THE FRONT BY SEPARATING THE CORNER WALL. 5. FOR SMALLER SERVICE AND OPERATIONAL CLEARANCES CONTACT YOUR APPLICATION ENGINEERING DEPARTMENT. 6. DOWNFLOW DUCTS DESIGNED TO BE ATTACHED TO ACCESSORY ROOF CURB ONLY. IF UNIT IS MOUNTED SIDE SUPPLY, IT IS RECOMMENDED THAT THE DUCTS ARE SUPPORTED BY CROSS BRACES, AS DONE ON ACCESSORY ROOF CURBS. 7. SIDE DUCT FLANGES ARE 0.75" HIGH. BOTTOM DUCTS DO NOT HAVE FLANGES. 8. MINIMUM CONDENSATION TRAP HEIGHT SHALL BE 1.5 TIMES THE LOWEST NEGATIVE STATIC. 9. DIMENSIONS IN [ ] ARE IN MILLIMETERS OR KILOGRAMS. 10. OPTIONAL COIL GUARDS, POWER EXHAUST, GAS HEAT, ECONOMIZER, DISCONNECT SWITCH, CONVENIENCE OUTLET, AND BAROMETRIC RELIEF HOOD SHOWN. 11 EXCEPT DIRECTION OF AIRFLOW CENTER OF GRAVITY (HEAT PUMP) UNITS. TONNAGE UNIT OPERATINGWEIGHT (LBS)(BASE UNIT) CENTER OF GRAVITYLOCATION (BASE UNIT)4 POINT CORNER LOADS (LBS) (BASE UNIT) X Y A B C D8.5 1007 [458]38 [965,2]24 [609,6]235 [107]175 [79]255 [116]342 [155]10 1103 [501]38 [965,2]24 [609,6]257 [117]192 [87]279 [127]375 [170]8.5 1030 [467]38 [965,2]24 [609,6]240 [109]179 [81]261 [118]350 [159]10 1090 [494]38 [965,2]24 [609,6]254 [115]189 [86]276 [125]371 [168]6.5 1030 [467]39 [990,6]25 [635]245 [111]191 [87]260 [118]333 [151]7.5 1050 [476]39 [990,6]25 [635]250 [113]195 [89]265 [120]340 [154]8.5 1060 [481]38 [965,2]24 [609,6]247 [112]184 [84]268 [122]360 [163]10 1070 [485]39 [990,6]24 [609,6]245 [111]191 [87]278 [126]357 [162]8.5 & 10 1200 [544]38 [965,2]25.5 [647,7]297 [135]221 [100]291 [132]390 [177]6.5 1080 [490]38 [965,2]25 [635]262 [119]195 [89]266 [121]357 [162]7.5 1090 [494]38 [965,2]23 [584,2]243 [110]181 [82]284 [129]381 [173]8.5 1137 [516]38 [965,2]25.5 [647,7]282 [128]210 [95]276 [125]370 [168]10 1135 [515]38 [965,2]25.5 [647,7]281 [127]209 [95]275 [125]369 [167] ZFZFZHZHZJZJZJZJZRXPXPXPXP XP OUTSIDE AIRINTAKE HOOD(OPTIONAL) ECONOMIZERACCESS CTL PANEL/COMPRESSORACCESS POWER EXHAUST(OPTIONAL)BAROMETRIC RELIEF HOOD/POWER EXHAUST(OPTIONAL) FRONT VIEW (OPTIONAL FRONT COIL GUARD NOT SHOWN IN THIS VIEW) DISCONNECT SWITCH COVER(OPTIONAL) POWER ENTRY 2.50[63,5] CONTROL ENTRY 0.875[22,23] POWER ENTRY 2.50[63,5] CONVENIENCE OUTLET COVER(OPTIONAL) CONVENIENCE OUTLETPOWER ENTRY 0.875[22,23] GAS INLET SEE DETAIL A FORDRAIN LOCATION EXHAUSTFLUE FILTER/COMPRESSORACCESS BLOWER ACCESS BOTTOM ENTRY:POWER 2.50 [63,5]CONTROL 3X 0.875 [22,23] BOTTOM GASSUPPLY ENTRY 2.00 [50,8] RETURN SUPPLY A B CD LEFT RIGHT FRONT TOP VIEW COIL GUARD(OPTIONAL)RIGHT VIEW LEFT VIEW ALTERNATE CONDENSATION DRAIN SUPPLY RETURN REAR (PARTIAL VIEW)(INTAKE HOOD NOT SHOWN IN THIS VIEW) ɸ ɸ ɸ ɸ ɸ ɸ ɸ 11 5.32[135,0] 3/4" FPT DETAIL A Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 Series 10 Single Package R-410A Air Conditioner Page: 5 Project Name: 09-26-13 Valley Medical Addition Unit Model #: J10ZJN15P2AZZ50015 Quantity: 1 Tag #: RTU-4 System: J10ZJN15P2AZZ50015 Date 10/01/2013 Project Name 09-26-13 Valley Medical Addition Project Number Client / Purchaser Guide Specification Summary Page Product Series Models and Unit Tags Series 10 J10ZJN15P2AZZ50015 RTU-4 Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 GENERAL Units shall be manufactured by Unitary Products in an ISO 9001 certified facility. Johnson Controls Series 10 units are convertible single packages with a common footprint cabinet and common roof curb for all 6-1/2 through 12-1/2 ton models. All units have two compressors with independent R-410A refrigeration circuits to provide 2 stages of cooling. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, or frame. All units are self-contained and assembled on rigid full perimeter base rails allowing for 3-way forklift access and overhead rigging. Every unit is completely charged with R-410A, wired, piped, and tested at the factory to provide a quick and easy field installation. All units are convertible between side and down airflow. Independent economizer designs are used on side and down discharge applications, as well as all tonnage sizes. Units are available in the following configurations: cooling only, cooling with electric heat, cooling with gas heat, reheat only, reheat with electric heat, reheat with gas heat, heat pump and heat pump with electric heat. Electric heaters are available as factory-installed options or field-installed accessories. DESCRIPTION Units shall be factory assembled, single package, (Elec/Elec, Gas/ Elec), designed for outdoor installation. They shall have built in field convertible duct connections for down discharge supply/return or horizontal discharge supply/return and be available with factory installed options or field installed accessories. The units shall be factory wired, piped and charged with R-410A refrigerant and factory tested prior to shipment. All unit wiring shall be both numbered and color coded. The cooling performance shall be rated in accordance with DOE and AHRI test procedures. Units shall be CSA certified to ANSI Z21.47 and UL 1995/CAN/CSA No. 236-M90 standards. UNIT CABINET Unit cabinet shall be constructed of galvanized steel with exterior surfaces coated with a non-chalking, powder paint finish, certified at 1000 hour salt spray test per ASTM-B117 standards. Indoor blower sections shall be insulated with up to 1” thick insulation coated on the airside. Either aluminum foil faced or elastometric rubber insulation shall be used in the unit’s compartments and be fastened to prevent insulation from entering the air stream. Cabinet doors shall be hinged with toolless access for easy servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging, fork truck access and proper sealing on roof curb applications. Disposable 2” filters shall be furnished as standard and be accessible through hinged access door. Fan performance measuring ports shall be provided on the outside of the cabinet to allow accurate air measurements of evaporator fan performance without removing panels or creating bypass of the coils. Condensate pan shall be slide out design, constructed of a non corrosive material, internally sloped and conforming to ASHRAE 62-B9 standards. Condensate connection shall be a minimum of ¾” I.D. female and be rigid mount connection. OUTDOOR (CONDENSER) FAN ASSEMBLY The outdoor fans shall be of the direct drive type, discharge air vertically, have aluminum blades riveted to corrosion resistant steel spider brackets and shall be dynamically balanced for smooth operation. The outdoor fan motors shall have permanently lubricated bearings internally protected against overload conditions and staged independently. A cleaning window shall be provided on two sides of the units for coil cleaning. REFRIGERANT COMPONENTS Compressors: a.Shall be fully hermetic type, direct drive, internally protected with internal high-pressure relief and over temperature protection. The hermetic motor shall be suction gas cooled and have a voltage range of + or – 10% of the unit nameplate voltage. b.Shall have internal spring isolation and sound muffling to minimize vibration and noise, and be externally isolated on a dedicated, independent mounting. Coils: a.Evaporator coils shall have aluminum plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. b.Evaporator coils shall be of the direct expansion, draw-thru design. c.Condenser coils shall have aluminum plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed or Micro-Channel aluminum tube, aluminum fins. Special Phenolic coating shall be available as a factory option. d.Condenser coils shall be of the draw-thru design. Refrigerant Circuit and Refrigerant Safety Components shall include: a.Independent fixed-orifice or thermally operated expansion devices. Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 Guide Specification for Johnson Controls Series 10 Page: 7 b.Solid core filter drier/strainer to eliminate any moisture or foreign matter. c.Accessible service gage connections on both suction and discharge lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge. d.The unit shall have two independent refrigerant circuits, equally split in 50% capacity increments. Unit Controls: a.Unit shall be complete with self-contained low-voltage control circuit protected by a resettable circuit breaker on the 24-volt transformer side. b.Unit shall incorporate a lockout circuit which provides reset capability at the space thermostat or base unit should any of the following standard safety devices trip and shut off compressor: •Loss-of-charge/Low-pressure switch. •High-pressure switch. •Freeze-protection thermostat, evaporator coil. If any of the above safety devices trip, an LED (light-emitting diode) indicator shall flash a diagnostic code that indicates which safety switch has tripped. c.Unit shall incorporate “AUTO RESET” compressor over temperature, over current protection. d.Unit shall operate with conventional thermostat designs and have a low voltage terminal strip for easy hook-up. e.Unit control board shall have on-board diagnostics and fault code display. f.Standard controls shall include anti-short cycle and low voltage protection, and permit cooling operation down to 0 ºF. g.Control board shall monitor each refrigerant safety switch independently. h.Control board shall retain last 5 fault codes in non- volatile memory, which will not be lost in the event of a power loss. GAS HEATING SECTION Heat exchanger and exhaust system shall be constructed of aluminized steel and shall be designed with induced draft combustion with post purge logic, energy saving direct spark ignition, and redundant main gas valve. The heat exchanger shall be of the tubular type, constructed of T1-40 aluminized steel for corrosion resistance and allowing minimum mixed air entering temperature of 40 ºF. Burners shall be of the in-shot type, constructed of aluminum-coated steel. All gas piping shall enter the unit cabinet at a single location, through either the side or bottom, without any field modifications. An integrated control board shall provide timed control of evaporator fan functioning and burner ignition. Heating section shall be provided with the following minimum protection: a.Primary and auxiliary high-temperature limit switches. b.Induced draft pressure sensor. c.Flame proving controls. d.All two stage gas units shall have two independent stages of capacity (70% or 75% 1st stage, 100% 2nd stage) 3 through 5 ton and (60% 1st stage, 100% 2nd stage) 6-1/2 through 12-1/2 ton. UNIT OPERATING CHARACTERISTICS Unit shall be capable of starting and running at 125 ºF outdoor temperature, exceeding maximum load criteria of AHRI Standard 340/360. The compressor, with standard controls, shall be capable of operation down to 0 ºF outdoor temperature. Unit shall be provided with fan time delay to prevent cold air delivery before heat exchanger warms up. (Gas heat only) ELECTRICAL REQUIREMENTS - All unit power wiring shall enter unit cabinet at a single factory provided location and be capable of side or bottom entry to minimize roof penetrations and avoid unit field modifications. Separate side and bottom openings shall be provided for the control wiring. STANDARD LIMITED WARRANTIES - Compressor – 5 Years, Heat Exchanger – 10 Years, Stainless Steel Heat Exchanger – 15 Years, Elect. Heat Elem. – 5 Years, Parts – 1 Year. FACTORY INSTALLED OPTIONAL OUTDOOR AIR (Shall be made available by either/or): Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 Guide Specification for Johnson Controls Series 10 Page: 8 •ELECTRONIC ENTHALPY AUTOMATIC ECONOMIZER – Outdoor and return air dampers that are interlocked and positioned by a fully- modulating, spring-return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG. A unit-mounted potentiometer shall be provided to adjust the outdoor and return air damper assembly to take in outdoor air to meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixed-air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55 ºF. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module. The outdoor intake opening shall be covered with a rain hood that matches the exterior of the unit. Water eliminator/filters shall be provided. Simultaneous economizer/compressor operation is also possible. Dampers shall fully close on power loss. Available with barometric relief or power exhaust. ADDITIONAL FACTORY INSTALLED OPTIONS •Alternate Indoor Blower Motor – For applications with high restrictions, units are available with optional indoor blower motors that provide higher static output and/or higher airflow. •Variable Air Volume (VAV) – The VAV option using a variable frequency drive (VFD) shall be available on 6-1/2 through 12-1/2 ton models for applications requiring a constant supply-duct static pressure. Units equipped for VAV shall be controlled by a duct pressure transducer with a 0 - 5" WC pressure range. The pressure transducer shall provide a 0 - 5 VDC output signal to a VAV control board which, in turn shall provide a 2 - 10 VDC speed reference signal to the VFD. The VAV control board shall operate using factory-installed Supply Air, Return Air and Outside Air Temperature Sensors with a nominal resistance of 10,000 Ohms. Units equipped with VFD's shall have factory-installed manual bypass as an option. •BAS Controls – Include supply air sensor, return air sensor, dirty filter indicator and air proving switch. FIELD INSTALLED OPTIONS Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 Guide Specification for Johnson Controls Series 10 Page: 9 Date 10/01/2013 Project Name 09-26-13 Valley Medical Addition Project Number Client / Purchaser Control Summary Page Control Models and Unit Tags CCS - VAV J10ZJN15P2AZZ50015 RTU-4 Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 Applications The LC-RTU1003-0 Variable Air Volume (VAV) Single Packaged Unit (SPU) Controller is a member of the Commercial Comfort System (CCS) equipment controller family. The controller is designed to run a pre- engineered Heating, Ventilating, and Air Conditioning (HVAC) zoning application and provide the inputs/outputs required for this application. North American Emissions Compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his/her own expense. Canada This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada. Installation Special Tools Needed •wire strippers •small flat-head screwdriver •22 AWG (0.65mm) 3-conductor, twisted, shielded cable with a drain wire Note: This drain wire is used only to group the shielded cable. Do not use this drain wire as a connection to the board. •wire nuts for 22 AWG drain wire •electrical tape Mounting The manufacturing facility mounts the controller. All of the required power wiring, internal unit sensor wiring, and output wiring is completed and tested at the factory. The control application required for the specific Single Packaged Unit (SPU) is factory configured and ready for operation. Wiring Field Wiring Connections In addition to power connections, the VAV SPU requires a communication bus connection. Address selection is required for networking with a CCS Building Automation system (BAS). Power Wiring The CCS VAV SPU Controller is factory wired for 24 VAC power. IMPORTANT: The 24 VAC power should not be shared with other network devices. Sharing power to other network devices may cause noise, interference, and ground loop problems. You may damage the controller by sharing power to other devices. Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 CCS Variable Air Volume Single Packaged Unit Controller Page: 11 In certain cases, you may need to share a 24 V transformer with multiple CCS devices. Be sure that you maintain consistent +, -, and common wiring terminations on the shared CCS devices. IMPORTANT: Do not interchange +, -, and common 24 V terminations when sharing a transformer with multiple CCS devices. Interchanging these terminations can cause damage to the controller. Setup and Adjustments To quickly set up your CCS network: 1.On each end of the 3-conductor cable, strip the outside insulation back approximately 2 in. (51 mm). 2.Tear off excess foil shield, leaving the bare drain wire and the three insulated conductors. 3.On each end of the three insulated conductors in the cable, strip the insulation back approximately 1/8 to 1/4 in. (4 to 7 mm). 4.Choose a color pattern to follow and insert each of the three conductors into one each of the three terminals on the CCS board communication connector. 5.Tighten each terminal until the wire is secure. 6.Ground the drain wire at one end only of the communication trunk. Do this on the last unit in line. 7.Use an existing hole or drill a hole and insert a sheet metal screw in the back plate below the communication connector. 8.Wrap the bare drain wire around the screw and tighten the screw. This is the only location where the shield is grounded. 9.Daisy chain the three-conductor wire between the remaining SPUs. Connect the drain wires together with the wire nuts (Figure 4). Follow the stripping and connecting procedure in Step 1 through Step 8. 10.Run the cable from the last unit to the location of the System Manager or Zone Coordinator. Follow the connection instructions for the System Manger or Zone Coordinator. Figure 3 displays a typical communication riser. 11.Make sure all the SPUs are powered and operating properly. Note: Be sure you observe polarity of each of the conductors in the communication cable. Communication Bus Determining the Bus Address The bus address switch sets a unique address for this controller on the CCS communication bus. The default address setting is 255 (all switches in the ON position). You must change the default address. Set address 4 for VAV SPU controllers on the CCS Zone Bus. Table 1 and Figure 1 show VAV SPU controller address switch settings. Table 1: VAV SPU Controller Bus Address Summary Address Description 4 CCS VAV SPU controller (LC- RTU1003-0) on Zone Bus Figure 1 shows the VAV SPU address switches for the Zone Coordinator. Figure 1: Address Switch Settings for Units Connected to Zone Coordinator Control Board and Wiring Diagrams Figure 2 shows the SPU controller board field terminations Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 CCS Variable Air Volume Single Packaged Unit Controller Page: 12 Figure 2: VAV SPU Control Board Field Terminations Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 CCS Variable Air Volume Single Packaged Unit Controller Page: 13 Figure 3: VAV SPU Controller - Example System Communication Riser Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 CCS Variable Air Volume Single Packaged Unit Controller Page: 14 End-of-Line (EOL) Terminations Daisy-chained RS485 protocol networks require End-of- Line (EOL) termination to reduce interference. Interference is caused by signal reflection that occurs when data transmissions reach the end of a bus segment and bounce back (Figure 6). The high baud rates on Master-Slave/Token-Passing (MS/TP) bus applications require robust EOL termination and strict adherence to the EOL termination rules. On a CCS System bus or Zone bus, only one EOL termination is required due to the fewer number of devices on one bus and the shorter wiring length. Specifically, the System bus must always have a system Manager as the EOL device, and the Zone bus must always have a Zone Coordinator as the EOL device.Figure 4: Interference Figure 5: CCS EOL Wiring Example Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 CCS Variable Air Volume Single Packaged Unit Controller Page: 15 Operation The VAV SPU controllers are supplied in a pre- configured format. You do not need to configure the controller. Refer to the Comfort System (CCS) Operation Overview Technical Bulletin (LIT-12011617) for information on operating modes. Troubleshooting Use the following information to troubleshoot the System Manager and Zone Coordinator. Power Status LED A green LED shows the power supply status to the VAV SPU controller. See Table 2 for a description of modes. Table 2: Status LED for Power (PWR) Mode Description Off No Power On Power is supplied by Primary Voltage( Normal operation) Communication Bus Problems Several factors may influence the behavior of the communication bus. In addition, certain problems can affect the bus in multiple ways and have multiple symptoms, which makes the exact diagnosis difficult. For example, duplicate addresses on the bus can degrade performance, make the device go offline, or stop communication completely. Incomplete Address The SZ SPU controller must have the address switch set to a range between 18-41 on the system communication bus. The COBP SPU controller must have the address switch set to 4 on the zone communication bus. Other settings prevent the SPU from communicating on the System Communication bus. Duplicate Addresses Two or more devices on a communication bus cannot have the same address. For example, two SPUs on the System communication bus cannot both have the address 4. If two devices on the same bus have the same address, performance can degrade or serious communication problems may occur. These problems include the devices not coming online or all communication stopping completely. Check for duplicate addresses in the following ways depending on the severity of the situation: •If the bus performance is degraded, check the address switch settings at the devices with unreliable communications. •If a specific device is not communicating, remove the device with communication problems and check if the device address remains online at the System Manager or Zone Coordinator. •If the bus communication problems are severe, and no communication is present (or if you cannot determine where communication is unreliable), partition (disconnect and isolate a portion of the bus for testing purposes) and test the bus portion connected to the System Manager and Zone Coordinator controllers. Fan Operation Problems If you start up the SPU and the fan does not run, the Simplicity® control board may not be communicating with the controller. The Simplicity control board must be set to address 2 on the MODBUS® protocol to communicate with the SPU controller. You can verify the address setting by following one simple step and observing the LED behavior. On the Simplicity control board, press the COMM SETUP button twice in a half-second interval. After about 5 seconds, the green LED indicates the current address of the board: •If the LED blinks once, the address is 1 and must be reset. Press the COMM SETUP button once to move to address 2. •If the LED blinks twice, the address is set correctly at 2. •If the LED blinks three times, the address is incorrectly set to 3. Press the COMM SETUP button once to move to address 2. Within a few seconds, MODBUS communication between the Simplicity control board and SPU controller restores and the fan starts. If the fan does not start, repeat the process or troubleshoot the system for communication problems (see Correcting Physical Communication Bus Problems). Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 CCS Variable Air Volume Single Packaged Unit Controller Page: 16 Correcting Physical Communication Bus Problems The communication bus is subject to a number of physical factors that can affect performance. Consider the following list of common physical problems that affect the communications bus: •Check wires -Verify wire is 22 AWG (0.65 mm) 3- conductor, twisted, shielded cable. -Verify shield is continuous and hard- grounded at one end. •Check wiring -Check for and eliminate T-Taps (wire configurations that create a T shape) and star configurations. -Ensure bus is wired in daisy-chain fashion. -Verify that appropriate devices have three wires entering and exiting each terminal (devices at the ends of the trunk do not have this wiring). •Check EOL switch settings -Verify the zone bus EOL switch on the Zone Coordinator is set to ON and the Zone Coordinator is located at the end of the zone bus trunk. -Verify that only the EOL switch at the end of the system bus is set to ON and all other system bus EOL switches are set to OFF. •Check connections, polarity, and lengths -Verify communications loops are less than approximately 304 m (1,000 ft) total in length -If you are using one transformer to power multiple devices, verify the device 24 VAC power connection follows the polarity of the common and 24 V terminations (see Power Wiring). •Check for opens and shorts •Check terminations •Check addresses -Check for duplicate addresses -Verify the address range is sequential •Check for sources of interference •Check status LED to verify power at the controller •Check bus voltages: -(+) to COM must be within 2.0 to 3.0 VDC -(-) to COM must be within 1.5 to 2.54 VDC -(+) to (-) must be within 0.3 to 1.0 VDC Note: Values may fluctuate due to ongoing communications; this operation is normal provided the voltage is within the defined range. Repair Information If the Single-Zone or Change-over Bypass Single Packaged Unit Controller fails to operate within its specifications, replace the unit. For a replacement controller, contact the nearest Johnson Controls® representative. Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 CCS Variable Air Volume Single Packaged Unit Controller Page: 17 Technical Specifications CCS Single-Zone and Change-Over Bypass Single Packaged Unit Controllers Product Code Number LC-RTU1003-0: Variable Air Volume (VAV) Single Packaged Unit (SPU) Controller Power Supply Requirement 20-30 VAC at 50 to 60 Hz, Class 2 Power Supply or Safety Extra-Low Voltage (SELV) at 50/60 Hz (20 VAC minimum) Power Consumption 3 VA (Not including external load) Ambient Operating Conditions -40 to 70°C (-40 to 158°F); 10 to 90% RH condensing Ambient Storage Conditions -40 to 85°C (-40 to 185°F); 10 to 90% RH Processor 20 MHz Renesas® H8S2398 processor Memory 1 MB Flash Nonvolatile Memory for Operating System, Configuration Data, and Operations Data Storage and Backup 512k Synchronous Random Access Memory (SRAM) for Operations Data Dynamic Memory Housing Plastic Housing Material: ABS + Polycarbonate UL94-5VB Protection: IP20 (IEC 60529) Mounting On Flat Surface with Screws Dimensions (Height x Width x Depth 5-1/2 x 5-1/2 x 1 in. (140 x 140 x 25 mm) Shipping Weight 0.30 lb (0.14 kg) Compliance United States UL Listed, File E107041, CCN PAZX, UL 916 FCC Compliant to CFR47, Part 15, Subpart B, Class A Canada UL Listed, File E107041, CCN PAZX7, CAN/CSA C22.2 No. 205, Signal Equipment Industry Canada Compliant, ICES-003 Unitary Sales Tool v1.5.7.30 Information is subject to change without notice. Check local codes.Printed 10/01/2013 CCS Variable Air Volume Single Packaged Unit Controller Page: 18