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220000MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts Plumbing 22 00 00 - i SECTION 220000 PLUMBING (Filed Sub-Bid Required) PART 1 - GENERAL ..................................................................................................................................... 1 1.01 GENERAL PROVISIONS ............................................................................................................. 1 1.02 RELATED DOCUMENTS ............................................................................................................. 1 1.03 DESCRIPTION OF WORK ........................................................................................................... 2 1.04 RELATED WORK ......................................................................................................................... 2 1.05 CODES, ORDINANCES, AND PERMITS .................................................................................... 2 1.06 SHOP DRAWING AND MATERIAL SCHEDULES ...................................................................... 3 1.07 COORDINATION DRAWINGS ..................................................................................................... 3 1.08 RECORD DRAWINGS ................................................................................................................. 3 1.09 GUARANTEE ................................................................................................................................ 4 1.10 DRAWINGS .................................................................................................................................. 4 1.11 VENT AND STORM SYSTEMS ................................................................................................... 4 1.12 DEMOLITION ................................................................................................................................ 4 1.13 BREAKDOWN .............................................................................................................................. 5 1.14 VISIT TO SITE .............................................................................................................................. 5 PART 2 - PRODUCTS .................................................................................................................................. 5 2.01 GENERAL ..................................................................................................................................... 5 2.02 PIPE AND FITTINGS .................................................................................................................... 5 2.03 JOINTS ......................................................................................................................................... 5 2.04 SUPPLEMENTARY STEEL, CHANNEL, AND SUPPORTS ........................................................ 5 2.05 DRAINS ........................................................................................................................................ 6 PART 3 - EXECUTION ................................................................................................................................. 6 3.01 WORKMANSHIP AND INSTALLATION METHODS .................................................................... 6 3.02 WORK COORDINATION AND JOB OPERATIONS .................................................................... 6 3.03 CUTTING AND CORE DRILLING ................................................................................................ 6 3.04 CLEANING AND PROTECTION .................................................................................................. 7 3.05 TESTING ...................................................................................................................................... 7 END OF INDEX MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts Plumbing 22 00 00 - 1 SECTION 22 00 00 PLUMBING (Filed Sub-Bid Required) PART 1 - GENERAL 1.01 GENERAL PROVISIONS A. Attention is directed to the CONTRACT AND GENERAL CONDITIONS and all Sections within DIVISION 01 - GENERAL REQUIREMENTS which are hereby made a part of this Section of the Specifications. B. Time, Manner and Requirements for Submitting Sub-Bids: 1. Sub-bids for work under this Section shall be for the complete work and shall be filed in a sealed envelope with the ________________________ at a time and place as stipulated in the "NOTICE TO CONTRACTORS". The following should appear on the upper left hand corner of the envelope: NAME OF SUB-BIDDER: (Insert name of sub-bidder) PROJECT: ((Insert project number from top of page)) SUB-BID FOR SECTION: 22 00 00 – PLUMBING 2. Each sub-bid submitted for work under this Section shall be on forms furnished by the ________________ as required by Section 44F of Chapter 149 of the General Laws, as amended. Sub-bid forms may be obtained at the office of the ________________, or may be obtained by written or telephone request; telephone _____________. 3. Sub-bids filed with the _____________________ shall be accompanied by BID BOND or CASH or CERTIFIED CHECK or TREASURER'S CHECK or CASHIER'S CHECK issued by a responsible bank or trust company payable to the ____________________ in the amount of five percent of the sub-bid. A sub-bid accompanied by any other form of bid deposit than those specified will be rejected. C. Sub Sub-Bid Requirements: None D. Reference Drawings: The Work of this Filed Sub-Bid is shown on the following Contract Drawings: P1.1.0 (Leeds Elementary Schools), P2.1 (K Finn/Ryan Road), P1.1 (K Finn/Ryan Road) 1.02 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. B. Examine all Drawings and all Sections of the Specifications for requirements and provisions affecting the work of this Section. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts Plumbing 22 00 00 - 2 1.03 DESCRIPTION OF WORK A. Provide all labor, materials, equipment, services and accessories necessary to furnish and install the work of this Section, complete and functional, as indicated in the Contract Documents and as specified herein. B. The work covered by this Section of the Specifications includes the furnishing of all labor and materials and in performing all operations in connection with the installation of the Plumbing Work. C. Without limiting the generality thereof, the work to be performed under this Section includes: 1. Complete Vent System including extension of existing roof terminals as shown on the drawings. 2. New Roof Drain flashing collar, bolts and cast iron dome to match existing drain in areas to be re-roofed. 3. New roof drains connecting to existing rain leader piping in the existing Building in areas noted. 4. Drilling, Coring and Cutting & Patching of holes and openings for Plumbing Piping and Equipment all in accordance with Division 01. 5. Demolition of existing Plumbing Equipment where Demolition and Removal Work is required. 6. Scaffolding, Rigging, and Staging required for all Plumbing Work. Comply with Division 1 requirements. 7. The work is to be phased. The Plumbing Subcontractor shall construct the project in phases as directed by the General Contractor to suit the Project progress schedule, as well as the completion dates of the various phases and the overall project. For additional information related to phasing, review the General Conditions and Supplementary Conditions and the Architectural drawings. 1.04 RELATED WORK A. The following Related Work will be performed under the designated Sections: 1. Electric Power Wiring: SECTION 26 00 00 - ELECTRICAL 2. HVAC Equipment: SECTION 23 00 00 - HVAC 3. Temporary Facilities: DIVISION 01 - GENERAL REQUIREMENTS 1.05 CODES, ORDINANCES, AND PERMITS A. Perform all work in accordance with the requirements of the Town of Northampton Building Department, Massachusetts State Plumbing Codes, D.E.P., NFPA, and applicable State and Federal Laws. Give all requisite notices, file all requisite plans, and obtain all permits required to perform all Plumbing Work. Where the Contract Documents indicate more stringent requirements than the above Codes and Ordinances, the Contract Documents shall take precedence. B. Obtain all permits, inspections, and approvals from the governing authorities and pay all fees and include cost in the bid. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts Plumbing 22 00 00 - 3 1.06 SHOP DRAWING AND MATERIAL SCHEDULES A. Refer to DIVISION 01 - GENERAL REQUIREMENTS for submittal of Shop Drawings. If apparatus or materials are substituted for those specified, and such substitution necessitates changes in or additional connections, piping, supports or construction, same shall be provided as the responsibility, and at the expense, of the Plumbing Subcontractor. B. Fabrication of any material or performing of any work prior to the final approval of the Submittals will be entirely at the risk of the Subcontractor. The Subcontractor is responsible for furnishing and installing materials called for in the Contract Documents, even though these materials may have been omitted from approved Submittals. C. Submit Shop Drawings for the following materials and equipment. 1. Piping, Couplings and Fittings 2. Anchors, Guides, and Supports including Seismic Restraints 3. Roof Drain collars and cast iron domes. 4. Roof drains. 1.07 COORDINATION DRAWINGS A. Before materials are purchased or Work is begun, prepare and submit to the Architect, Coordination Drawings showing the size and location of all equipment and piping lines relevant to the complete system. Ensure that these Drawings are compatible and correctly annotated and cross-referenced at their interfaces (match lines). B. Coordination Drawings are for the Contractor's and the Architect's use during Construction and shall not be construed as replacing any Shop or Record Drawings required elsewhere in these Contract Documents. C. Detailed procedures for Coordination Drawings are contained in DIVISION 01 - GENERAL REQUIREMENTS of these Contract Documents. 1.08 RECORD DRAWINGS A. Refer to DIVISION 01 - GENERAL REQUIREMENTS for requirements of record drawing. B. The Record Drawings and the original Contract Documents shall be used to make the final inspection of the work completed under the Contract. C. Include in the Record Drawings any addenda, sketches, and supplementary Drawings issued during the course of construction. D. Non-availability of Record Drawings or inaccuracies therein will postpone the final inspection until they are available. E. All costs related to the foregoing requirements shall be paid by the Plumbing Subcontractor. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts Plumbing 22 00 00 - 4 1.09 GUARANTEE A. Refer to DIVISION 1 of the Contract. Guarantee all work under this Section free from defects in workmanship and materials for a period of one (1) year from the date of final acceptance of the building, as set forth in the Contract. Replace any such defective work developing during this period, unless such defects are clearly the result of bad usage of equipment by others. Where such defective work results in damage to work of other Sections of the Specifications, restore such work to its original condition by mechanics skilled in the affected trade. 1.10 DRAWINGS A. All work shown on the Drawings is intended to be approximately correct to scale, but shall be taken in a sense as diagrammatic. Sizes of pipes and general method of running them are shown, but it is not intended to show every offset and fitting. To carry out the true intent and purpose of the plans, furnish all necessary parts to make complete working systems ready for use. The Plumbing Drawings are intended to show the main stacks and risers. Contractor shall include all piping to all referenced scheduled drains and equipment appearing on the Plumbing Drawings. B. The Plumbing Drawings and Specifications are intended to supplement each other so that any details shown on the Drawings and not mentioned in the Specifications, or vice-versa, shall be executed the same as if mentioned in the Specifications and shown on the Drawings. C. Refer to the Architectural, Structural, and other Mechanical and Electrical Drawings, which indicate the construction in which this Work shall be installed. Locations shown on the plans shall be checked against the general and detailed Drawings of the construction proper. All measurements shall be taken at the Building. 1.11 VENT AND STORM SYSTEMS A. Furnish and install complete Vent and Storm Drainage Systems (all hereinafter called Drainage Systems) as indicated and/or described in these Plans and Specifications. All piping shall be installed straight and true and located concealed within building construction. B. Refer to drawings for termination points, which generally are connection to existing piping. 1.12 DEMOLITION A. When and as directed by the General Contractor perform all demolition work. B. Remove as indicated existing Drain collars and domes, and equipment including all supports and disconnect all Plumbing connections to equipment to be removed under other Sections of the Specifications. 1. All equipment shall be removed from roof as indicated and placed on grade by this Section. The General Contractor shall remove from the roof and dispose. 2. Any disputes between this Subcontractor and other Contractors or Subcontractors relative to the responsibility for removal of equipment shall be referred to the Architect for decision. The Architect's decision shall be firm and binding and to whomever he designates responsibility for removal of equipment shall do so without any additional cost to the Owner. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts Plumbing 22 00 00 - 5 1.13 BREAKDOWN A. Submit a breakdown of the contract price to aid the Architect in determining the value of the work installed as the job progresses. B. No requisition will be approved until the breakdown is delivered to the Architect. 1.14 VISIT TO SITE A. Prior to submitting a Bid, visit the site of work and become familiar with existing conditions. Any assumptions made are at this Subcontractor's expense. PART 2 - PRODUCTS 2.01 GENERAL A. All materials and equipment furnished under this SECTION shall be new, unused, first quality of a manufacturer of established reputation. Each valve, fitting, section of pipe, and piece of equipment supplied to project shall have cast or indelibly stamped thereon the manufacturer's name, pressure rating where applicable, type, and any other specific information provided by manufacturer. Materials shall conform to Massachusetts Code as a minimum requirement and shall appear on the Massachusetts Approved Plumbing Products list. 2.02 PIPE AND FITTINGS A. Pipe and fittings shall conform to the latest A.S.A., A.S.T.M., C.A., and F.S. standards. B. All piping installed under this SECTION shall be in accordance with the following: Service Material Above ground vent piping No Hub cast iron soil pipe and fittings and storm drain piping bearing collective trademark of the Cast Iron Soil Pipe Institute (CISPI) 2.03 JOINTS A. Joints for above ground vent and storm drain piping shall be made up of heavy duty – 4 band stainless steel clamps, and gaskets conforming to Massachusetts Code. Husky “SD 4000”, Clamp - All HI-TORQ 125, Mission “HW”, or equal. 2.04 SUPPLEMENTARY STEEL, CHANNEL, AND SUPPORTS A. Furnish and install all supplementary steel, channels, and supports required for the proper installation, mounting, and support of all equipment. B. Supplementary Steel and Channels shall be firmly connected to building construction in a manner approved by the Architect. C. The type and size of the Supporting Channels and Supplementary Steel shall be determined by the Plumbing Subcontractor and shall be sufficient strength and size to allow only a minimum deflection in conformance with the manufacturer's requirements for loading. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts Plumbing 22 00 00 - 6 D. All Supplementary Steel and Channel shall be installed in a neat and workmanlike manner parallel to the walls, floor, and ceiling construction. All turns shall be made with 90 deg. fittings, as necessary to suit the construction and installation conditions. 2.05 DRAINS A. Furnish all roof drains for installation by the General Contractor. Drains shall be of one manufacturer, by Zurn, J.R. Smith, Josam, or equal. B. Drain Schedule: 1. Type "A" - Zurn #ZC-100-C-E-EA-GD-R cast iron body roof drain, under-deck clamp, galvanized cast iron dome secured, cast iron extension, roof sump receiver. Refer to Architect's Drawings for height of insulation. 2. Type "B" - Zurn #ZC-100-C-E-EA-GD cast iron body roof drain, under-deck clamp, galvanized cast iron dome secured, cast iron extension. Refer to Architect's Drawings for height of insulation. PART 3 - EXECUTION 3.01 WORKMANSHIP AND INSTALLATION METHODS A. All work shall be installed in a first-class manner consistent with the best current practices. All materials shall be securely installed plumb and/or level, and all flush mounted equipment shall have front edge flush with finished wall surface. 3.02 WORK COORDINATION AND JOB OPERATIONS A. Furnish to the General Contractor, and all other Subcontractors, all information relative to the portion of the Plumbing installation that will affect them, sufficiently in advance so that they may plan their work and installation accordingly. B. In case of failure to give proper information as indicated above sufficiently in advance, pay for all back-charges for the modification, renovation, and relocation of any portion of the work already performed. C. Obtain from the other trades, all information relative to the Plumbing Work to be executed in conjunction with the installation of their respective equipment. 3.03 CUTTING AND CORE DRILLING A. Perform all cutting and core drilling operations that are outlined in Part 1 of this SECTION. Throughout the performance of the cutting and coring work, ensure that the structural integrity of the walls, floors, overhead structure, and other structural components, which are to remain, is maintained until permanent work is installed. Prior to any coring or cutting, verify all locations of same with the General Contractor. All cutting and coring is to be performed in accordance with approved Coordination Drawings B. Cut all masonry and concrete with an approved diamond blade concrete saw in a neat straight direction, perpendicular to the plane of the wall or floor. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts Plumbing 22 00 00 - 7 C. Use a core drilling process which produces clean, sharp edges and the minimum hole size which will accommodate the size of pipe sleeve specified. Submit procedures for cutting thru existing steel beams to Architect for review. D. The patching of holes shall be performed by Plumbing Sub-contractor utilizing methods outlined for the finish trade involved. Holes shall be patched to the satisfaction of the Architect. 3.04 CLEANING AND PROTECTION A. Protect all materials and equipment during shipment and so as to prevent damage. Water closets, lavatories, and sinks shall be boarded over and all other fixtures shall be protected with pasted on paper. Post notice prohibiting the use of the fixtures prior to completion. Assume full responsibility for protection of work until its completion and final acceptance. B. Keep the premises reasonably clean at all times and remove rubbish caused by the Plumbing Work as directed by the Architect. C. Upon completion of this work, clean all fixtures and equipment installed herein and replace damaged parts. Failure to fulfill this obligation will result in back-charges for correction of the defective work. 3.05 TESTING A. Test all Work in the presence of the Architect and/or Engineer and as required by Local Codes. B. Any leaks in joints or evidence of defective pipe on fittings disclosed by test shall be immediately corrected by replacing defective parts with new joints or materials. No makeshift repair effected by caulking threaded pipe with lead wool, application or Wilky or patented compounds will be permitted. END OF SECTION