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075323MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 1 SECTION 07 53 23 - ROOFING (Adhered EPDM roof system) PART 1 - GENERAL 1.01 General Conditions, Supplementary Conditions and applicable parts of Division 1 form a part of this Specification and the Contractor shall consult them in detail for instructions. 1.02 The Drawings on which this Contract is based are listed in Section 00 86 00.1 and 00 86 00.2. Consult all Drawings, note all conditions that may affect the Work and care for same in executing the Contract. 1.03 The Work to be performed under this Section shall include furnishing all labor, materials and equipment required to do all the single ply roofing and related Work as shown on the Drawings or herein specified. Include the following: A. Water test and verify free flow at all drains in the work areas prior to beginning work. B. Removal of gravel and repairs to existing roofing and or insulation where indicated. C. Removal of existing roofing package where indicated. D. Legal disposal of all debris. Provide necessary dumpsters. E. New Vapor Barrier. F. New mechanically and adhesive fastened insulation and reroof board where indicated. G. New tapered insulation, crickets, diverters where indicated. H. Direct adhered EPDM membrane where indicated. I. Direct adhered PVC membrane at Leeds entry canopy only. J. New roof scuttle where indicated. K. New metal edge strips, fascias and copings. L. New gutters and down leaders with splash block or to subsurface drain connection. M. Wood blocking and nailers associated with the roofing. N. New flashings and repair of existing metal flashings to remain. O. New service tread walkway pads. P. Hot Dipped Galvanized Ladder (RK Finn Ryan). Q. New courtyard ballasted safety guard rails system with traffic pad slip sheet. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 2 R. New scuppers and aluminum down leaders. S. Install New snow guards to existing standing seam metal roofs (Leeds). T. Rework existing drains and replace scuppers at all existing drains as shown. U. Furnish and install access door panel in ceiling for access to roof drain (RK Finn Ryan). V. Staging, hoisting and related support for the performance of the work. 1.04 Every detail and condition is not specifically illustrated by a detail Drawing. It is the intent of this Section, however, that every part of the reroofing and repair Work be completed in a manner to present a finished, watertight product equal in quality to details shown and specified and so approved by the Architect. 1.05 Shop Drawings A. Submit the following in accordance with Section 01 33 00: 1. Shop Drawings shall include outline of roof and size, location and type of penetration, perimeter and penetration details and special details. B. Shop Drawings shall also show full size details of flashings, gravel stops, fascias, expansion joints, fittings, curbs, parapet flashings and other metal Work. 1.06 Submittals A. Submit for approval samples or manufacturer's specifications of the following materials in accordance with applicable requirements under Section 01 33 00: 1. Membrane and flashings (all types) 2. Bonding adhesive, splicing cement, lap sealant and related materials supplied by the membrane manufacturer 3. Vapor Barrier 4. Rigid insulation and cover board 5. Aluminum edge fascia and trim 6. Fastenings (all types) 7. Warranty type and period 8. Wood nailer and plywood 9. Service tread walkway pads 10. New scuttle 11. Snow Guards 1.07 Related Sections MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 3 A. Section 01 27 00 Unit Pricing B. Section 02 41 19 -Selective Demolition C. Section 06 10 00 – Rough Carpentry 1.08 Acceptance of Installation Conditions A. This Contractor shall be fully responsible for the proper execution and performance of the Work described herein. 1.9 Quality Assurance A. Inspection: Upon completion of the single ply roofing installation, an inspection shall he made by a representative of the roofing manufacturer to ascertain that the roofing system has been installed according to the manufacturer's specifications and details. B. The Roofing System must achieve a UL Class A. C. The specified roofing assembly must have been successfully tested by a qualified testing agency to resist the design uplift pressures calculated according to: ANSI/SPRI WD-1 "Wind Design Standard Practice for Roofing Assemblies” American Society of Civil Engineers (ASCE 7) International Building Code (IBC) as amended and adopted by the current Massachusetts Building code. However, for required fastening patterns, the roofing system design and installation shall be installed to meet the fastening pattern attachment requirements of Factory Mutual 1-90, 100MPH, including the prescriptive enhancements at all perimeter and corner conditions” Design Uplift Ratings Field 90 psf Perimeter 120 psf Corners 165 psf Rigid insulation and cover-board shall be fastened to the deck as indicated using approved fasteners and adhesives. Attachment shall be at a minimum and maybe increased per the manufacturer requirements: Mechanical Fasteners: Field 16 Fasteners per 4’x8’ sheet Perimeter 24 Fasteners per 4’x8’ sheet Corner 32 Fasteners per 4’x8’ sheet Adhesive Fastened: Field 6 inch ribbons O.C. Perimeter 4 inch ribbons O.C. Corner 4 inch ribbons O.C. and as approved by the membrane manufacturer and the Architect to comply with the terms of the specified warranty and wind speed. Fasteners shall be as approved by the manufacturer. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 4 1.10 Product, Delivery, Storage and Handling A. Deliver materials in original unopened containers. B. Containers shall be labeled with manufacturer's name, brand name, installation instructions and identification of various items. C. Store materials, except membrane, in dry area and protect. Damaged materials shall be replaced at Contractor's expense. D. Store materials, except membrane, between 60 degrees F and 80 degrees F. If exposed to lower temperatures, restore to proper temperatures before using. 1.11 Job Conditions A. Do not use oil base or plastic roof cement. B. Do not allow waste products (petroleum, grease, oil, solvents, vegetable or mineral oil, animal fat) or direct steam venting to come in contact with single ply roofing system. C. Do not expose membrane and accessories to a constant temperature in excess of 180 degrees F. D. Do not breathe cement and bonding adhesive vapors or use near fire. E. Membrane splice wash used in the splicing procedure is extremely flammable; do not use near fire or flame or in a confined area. Dispense only from a UL listed or approved safety can. F. Splicing and bonding surfaces shall be dry and clean. G. Material Safety Data Sheets (MSDS) must be on location at all times during the transportation, storage and application of materials. H. When positioning membrane sheets, exercise care to locate all field splices away from low spots and out of drain sumps. All field splices should be shingled to prevent bucking of water. I. When loading materials onto the roof, the Carlisle Authorized Roofing Applicator must comply with the requirements of the building owner to prevent overloading and possible disturbance to the building structure. J. If single ply roofing system is installed in cold temperatures, follow specified precautions for storage of materials and expose only enough cement and adhesive to be used within a four (4) hour period. No installation procedure that involves adhesives or bonding shall take place when the temperature is below 25 degrees F. K. Roof surface shall be free of ponded water, ice or snow. 1.12 Guarantee-Warranty A. This Contractor shall furnish a written warranty stating that all Work executed under this Section will be free from defects of material and workmanship for a period of two (2) year from the date of final acceptance by the Owner. The Contractor shall also furnish a Thirty MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 5 (30) year manufacturers' warranty equal to the Carlisle "Golden Seal" warranty for the Total Roof Roofing System including but not limited to including metal trim, metal flashings and metal fascias. The maximum wind speed coverage shall be peak gusts of 100 mph measured at 10 meters above ground level. Certification is required with bid submittal indicating the manufacturer has reviewed and agreed to such wind coverage. The Total Roofing System is defined as the following materials: Membrane, Flashings, Counterflashings, Adhesives and Sealants, Insulation, Recovery Board, Fasteners, Fastener Plates, Fastener Strips, Hard Rubber or Metal Edging, Metal Termination Bars, and any other products utilized in this installation. B. This Contractor further states that he will, at his own expense, repair and replace all such defective materials or workmanship and all other Work damaged thereby which is so damaged during the two (2) year warranty period. The roofing manufacturer will, at his own expense, repair and replace all defective materials and workmanship covered by their warranty and will repair any leak for the Thirty (30) year warranty period. C. The manufacturer shall also furnish a written warranty stating that the membrane material will not prematurely deteriorate to the point of failure because of weathering for a period of thirty (30) years. D. Pro-rated System Warranties shall not be accepted. E. Evidence of the manufacturer's warranty reserve shall be included as part of the project submittals for the specifier's approval. F. The roofer shall be an authorized Firestone applicator or shall hire a Firestone licensed applicator to complete the tie-in portion of work adjacent to the existing roof not in contract. The required tie-in detail is to be reviewed and accepted by Firestone and to be inspected by their field technical representative for acceptance. Verification that Firestone has reviewed and accepted the tie-in work and that it is included in the new warranty and that the existing 30-year warranty for the adjacent roof remains in full effect will be required. PART 2 - PRODUCTS 2.01 Single Ply EPDM Membrane - Directly Adhered A. Furnish the rubber membrane roofing system as manufactured by the Carlisle Tire and Rubber Co., Carlisle, PA, Versigard Co. Inc., Firestone Rubber Co. Inc., or approved equal as indicated on the Drawings and specified in the Contract Documents. B. For the purpose of establishing a standard of quality only, this Specification has been written using the material requirements and installation procedure for Design "A" established by the Carlisle Tire and Rubber Co. C. All materials used in the roofing system shall be as furnished by the manufacturer selected. 1. The membrane shall be Sure-Seal 0.090 inch thick, maximum ten feet wide, length determined by job conditions, EPDM (Ethylene Propylene Diene Monomer) compound elastomer conforming to the following minimum physical properties. The membrane shall conform to the minimum physical properties of ASTM D4637. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 6 Property Test Method Specification Color Grey/Black Tolerance on Nominal Thickness, % ASTM D 412 +/-10 Tensile Strength Min. PSI ASTM D 412 1305 Elongation, Ultimate Min, % ASTM D 412 350 Tear Resistance Min, LBF/In ASTM D 624 175 (Die C) Factory Seam Strength Min Modified Membrane ASTM D 816 Rupture Resistance to Heat Aging ASTM D 573 Properties after 4 weeks @ 240°F Tensile strength min. psi ASTM D 412 1200 Elongation, ultimate min,% ASTM D 412 225 Tear Resistance Min. lbf/in ASTM D 624 150 Linear dimensional change max,% ASTM D 1204 +/-2 Ozone Resistance Condition after exposure to 100pphm ASTM D 1149 No Cracks Ozone in air for 168 h @ 104°F Specimen is at 50% strain Brittleness Temperature Max. degrees ASTM D 746 -75 Resistance to Water Absorption ASTM D 471 Change in mass max, after 7d immersion @ 158°F, % 4 Water Vapor Permeability ASTM E 96 2.0 max, perm-mils (Proc B or BW) Resistance to Outdoor (Ultraviolet) Weathering Properties after Langleys EMMAQUA: 50% strain, calendar sheeting Tensile strength min, psi ASTM D 412 1200 Elongation min, % ASTM D 412 225 Sheet Composition ASTM D 297 Weight percent of polymer that is EPDM, min, % 100 Weight percent of sheet that is EPDM polymer, min, % 30 2. Flashing shall be 0.060 inches thick, furnished by membrane manufacturer. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 7 3. Bonding adhesive shall be as furnished by the membrane manufacturer shall be compatible with all materials to which the membrane is to be bonded. 4. Splicing cement shall be as furnished by the membrane manufacturer. 4A. Splice Tape: Sure-Seal SecurTAPE and primer as furnished by the manufacturer. 5. Lap sealant for sealing the exposed edge of the splices shall be trowel or gun consistency as furnished by the membrane manufacturer. 6. Water cutoff mastic shall be as furnished by the membrane manufacturer. 7. Prefabricated accessories (pipe seals, etc.) shall be as furnished by the membrane manufacturer. 8. Temporary sealant shall be as furnished by the membrane manufacturer. 9. Pourable sealer shall be compatible with materials with which it is used, furnished by membrane manufacturer. 10. Securement Strips and Fasteners: 0.045 inch reinforced securement strips and fasteners furnished by membrane manufacturer. 11. Splice Wash shall be furnished by membrane manufacturer. 2.02 Single Ply PVC Membrane - Directly Adhered at Leeds School Entry Canopy Only 1. Furnish the PVC membrane roofing system as manufactured by Carlisle SynTec Inc. as indicated on the drawings and specified in the contract documents, or equal as approved by the Architect. 2. For the purposes of establishing a standard of quality, the products of Carlisle SynTec Inc. are specified. Acceptable product/manufacturers: A. Sure-Flex PVC 80 mil. (30 year Warranty System) as manufactured by Carlisle SynTec Inc. B. Sarnafil G410 80 mil. PVC (30 year Warranty System) as manufactured by Sika Sarnafil Inc. C. Johns Manville PVC 80 mil. (30 year Warranty System) as manufactured by Johns Manville Inc. 3. All products (including insulation, fasteners, fastening plates, and pre-fabricated accessories) must be manufactured and supplied by the roofing system manufacturer and covered by the required thirty (30) year Full-System Warranty covering windstorms up to 80 MPH 2.03 PVC Membrane 1. Sure-Flex PVC 80 mils thickness, reinforced membrane. 2. Furnish Sure-Flex PVC 80-mil thick Gray reinforced PVC (polyvinyl chloride) membrane as needed to complete the roofing system. Membrane thickness over the reinforcing scrim (top- ply thickness) shall be nominal .024-mil or thicker. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 8 3. The Sure-Flex PVC may be adhered directly to compatible insulations or compatible substrates with sufficient peel and uplift resistance. 4. Acceptable substrates a. Insulations b. Smooth-surfaced, exterior-grade plywood c. Cellular concrete with smooth darby finish d. Metal 5. Flashing Membrane Flashing membrane shall be as supplied by Carlisle SynTex. Flashing membranes are generally the same material as the roofing membrane unless specified differently in the detail drawings. 60-mil flashing is acceptable if approved and warranted by the manufacturer under its full-system 30-year warranty. 6. Membrane Adhesive A. Low VOC PVC Bonding Adhesive: A high strength solvent-based contact adhesive that allows bonding of PVC membrane to various porous and non-porous substrates. It is specially formulated using a blend of VOC exempt and nonexempt solvent to be in compliance with the state of California Clean Air Act of 1988 (updated in 1997) and as further regulated by California’s Air Quality Control Districts listing VOC grams per liter limitations. This product also meets the <250 gpl VOC content requirements of the OTC Model Rule for Single Ply Roofing Adhesives. B. Water Cut-Off Mastic: Used as mastic to prevent moisture migration at drains, compression terminations and beneath conventional metal edging (at a coverage rate of approximately 10' per tube or 100' per gallon). C. Universal Single-Ply Sealant: A 100% solids, solvent free, one-part, polyether sealant that provides a weather tight seal to a variety of building substrates. Can be used as a termination bar sealant or for use in counterflashing, coping, and scupper details. D. PVC One-Part Pourable Sealer: A one-part, moisture curing, elastomeric polyether sealant used to fill Molded Sealant Pockets. Packaged in four 1/2 gallon pouches per plastic bucket. One pouch will fill one Molded Sealant Pocket. E. Foil Grip Aluminum Tape: A general-purpose pressure-sensitive sealant used as a bond break at joints in PVC Coated Metal. Packaged in rolls 2" wide by 100' long. F. PVC Membrane Cleaner: Used to prepare membrane that has been exposed to the elements for approximately 7 days prior to heat welding or to remove general construction dirt at an approximate coverage rate of 400 square feet per gallon (one surface). 7. Insulation Adhesive: A. FAST Adhesive: A two component insulating urethane adhesive used to attach insulation. Adhesives by other manufacturers are acceptable as required by the roof system manufacturer in order to fulfill all requirements of FM-90 and as necessary to obtain all manufacturers guarantees and the required thirty (30) year Full-System MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 9 Warranty covering windstorms up to 100 MPH. 2.04 Rigid Thermal Insulation and Reroof Board – Minimum R Value = 25 A. Rigid insulations shall be Sure-Seal Polyisocyanurate HP H Polyiso insulation as manufactured by Carlisle. Panels have polyisocyanurate foam core and are faced with glass fiber reinforced felt facers meeting ASTM C 1289-06, Type II, Class 1, Grade 3 (25 psi). Panels shall be 4 feet x 8 feet. Thickness of insulation shall be as indicated. B. Tapered cant at roof drains and tapered edge strip shall be rigid impregnated fiberboard as manufactured by Carlisle Syn-Tec. Dimension shall be as indicated or required to suit conditions. C. Tapered insulation shall be HP-H Tapered POLYISO rigid insulation as manufactured by Carlisle. Panels have polyisocyanurate foam core and are faced with glass fiber reinforced felt facers meeting ASTM C 1289-06, Type II, Class 1, Grade 3 (25 psi). Panels shall be 4 feet x 8 feet. Thickness of insulation shall be as indicated. D. Tapered cant at roof drains and tapered roof edges. E. High Density Cover Board shall be high density , closed cell polyisocyanurate foam core laminated to coated-glass fiber-mat facer as manufactured Carlisle SecurShield HD Plus, 1/2” thick 4’ x 8’ panel weight 11 lbs with an R-value of 2.5. 2.05 ADHESIVES, CLEANERS AND SEALANTS B. Low VOC Bonding Adhesive: A low VOC (volatile organic compound) bonding adhesive (less than 250 grams/liter) used for bonding Sure-Seal/Sure-White EPDM membranes to various surfaces. Available in 5 gallon pails. C. Sure-Seal SecurTAPE™: A 6" wide (used for Mechanically Fastened Roofing Systems and 30-year Warranty Systems) by 100' long splice tape used for splicing adjoining sections of EPDM membrane. Complies with the South Coast Air Quality Management District Rule 1168. D. Low VOC EPDM Primer - A low VOC (volatile organic compound) primer (less than 250 grams/liter) for use with SecurTape or Pressure-Sensitive products. E. Pourable Sealer: A black, two-component, solvent-free, polyurethane based product used for tie-ins and as a sealant around hard-to-flash membrane penetrating objects such as clusters of pipes and for a daily seal when the completion of flashings and terminations cannot be completed by the end of each work day. 2.06 Metal Ballast Stop and Fascias, Edge Strips, Scuppers A. General: All metal edging s shall be tested and meet ANSI/SPRI ES-1 standards and comply with International Building Code. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 10 B. Metal ballast stop, edge strip/fascia, scuppers and related metal work shall be SecurEdge 2000,m .050 inch prefinished aluminum in color as selected with extend fascia extender (2 piece), as manufactured by Carlisle. C. SecurEdge Coping: Incorporates a 20 gauge anchor cleat with 4 pre-slotted holes, a concealed joint cover and 10 foot continuous sections of coping cap; can accommodate minimum 5 “ wide parapet walls. Metal coping cap color shall be as designated by the Owner's Representative. D. Termination Bar: A 1” wide and .098” thick extruded aluminum bar pre-punched 6” on center; incorporates a sealant ledge to support Lap Sealant and provide increased stability for membrane terminations. E. Provide all accessories necessary for a complete installation including factory-fabricated corners, concealed corner plates, corners and related items. F. Color shall be selected from manufacturer’s full range of colors including premium colors. 2.07 Metal Fascia Extenders, Gutters and Downspouts A. Metal fascia extenders and similar metal work shall be 0.050 inch aluminum alloy 5005-H 14. Splice joints shall be 6 inches long concealed splice plates at 12’-0” O.C. Allow ¼ inch at all butt joints for expansion. Allow 1/4 inch at all butt joints for expansion. B. Gutters shall be 0.050 inch aluminum alloy 5005-H14, continuous with support brackets spaced not to exceed 18 inches O.C. Seal aluminum seams with epoxy metal seam cement and where required for strength, rivet seams and joints. Corners shall be shop mitered and shop welded of same material as the metal fascia and edge strips. Space expansion joints no greater than 30 feet and conceal expansion provisions. C. Downspouts shall be fabricated in continuous lengths of 0.040 aluminum alloy as specified above. Downspouts shall be 3 inches by 4 inches. Seams shall be concealed where possible. Fasten to wall with 0.040 aluminum straps to match downspout at 6'0" on center. Fold edges to avoid sharp corners and obstructions. D. Comply with "Architectural Sheet Metal Manual" by SMACNA for each general category of work. E. All fastenings for gutters and downspouts shall be non-corroding screw type or drilled expansion type fastenings as approved by the Architect. F. Color shall be Kynar baked enamel to match the ballast stop/edge strip. G. Color shall be selected from manufacturer’s full range of colors including premium colors. 2.08 Vapor Barrier A. Carlisle 725TR Air & Vapor Barrier / Temporary Roof: 725TR is a 40-mil composite consisting of 35-mils of self-adhering rubberized asphalt factory laminated to a 5-mil polyethylene film with an adhesion textured surface. 725TR roll dimensions are 39” x 75’ and the product is applied after priming an acceptable substrate with CCW 702, 702-LV or Cav-Grip primer. 2.09 Wood Blocking and Plywood MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 11 A. All lumber used for blocking, nailers and fascias, etc. shall be new and in good sound condition of nominal sizes, as indicated on the Drawings, dressed 4 sides. B. All lumber shall be preservative pressure treated with wolmanized salts, each piece shall be so labelled. C. All plywood used as filler pieces, etc. shall be new CD exterior grade plywood. Plywood shall be in good sound conditions of sizes and thicknesses as indicated on the Drawings. D. All perimeter blocking shall be fastened and anchored in accordance with FM 1-49. Nailer and Blocking Installation: 1. Nailers shall be anchored to resist a minimum force of 300 pounds per lineal foot (4,500 Newtons per lineal meter) in any direction. Individual nailer lengths shall not be less than 3 feet (0.9 meter) long. Nailer fastener spacing shall be at 12 inches on center or 16 inches (0.4 m) on center if necessary to match the structural framing. Fasteners shall be staggered 1/3 the nailer width and installed within 6 inches (0.15 m) of each end. Two fasteners shall be installed at ends of nailer.lengths. Nailer attachment shall also meet the requirements of the current Factory Mutual Loss Prevention Data Sheet 1-49. 2. Install continuous wood nailers at the perimeter of the entire roof and around roof projections and penetrations as shown on the Detail Drawings. Existing nailers that are to remain in place shall be firmly anchored in place to resist a minimum force of 300 pounds per lineal foot (4,500 Newtons per lineal meter) in any direction and shall be free of rot, excess moisture or deterioration. Only woodwork shown to be reused in the drawings shall be left in place. All other woodwork shall be removed. 3. The roofing contractor shall evaluate each condition to determine if the nailers are suitable for reuse. Provide a pull-out test to confirm that existing nailers and blocking to remain meet the requirements of FM 1-49. Refer to section 01 27 00 Unit Prices for additional information. 4. Nailer and blocking thickness shall be as required to match substrate or insulation height to allow a smooth transition of the membrane. 5. Provide stainless steel, corrosion resistant, fasteners when mechanically attaching roofing products to wood nailers and wood products treated with ACQ (Alkaline copper Quaternary). When ACQ treated wood is used on steel roof decks or with metal edge detailing, a separation layer must be placed between the metal and ACQ treated wood. 2.10 Sheet Copper A. All sheet copper for repairs shall be American made; manufacturer's trade name and weight of copper shall be marked on each sheet. Thickness shall match existing in areas of repair. 2.11 Service Tread Walkway Pads A. Protective surfacing for roof traffic shall be Sure-Seal (black). Pressure-Sensitive Walkway Pads (with Factory-Applied Tape on the underside of the walkway) adhered to the membrane surface in conjunction with Sure-Seal Primer. Walkway pads by others, when specified, must be adhered to the EPDM deck membrane with SecurTAPE/Primer. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 12 B. Roof walkways shall be typically 2'-6" wide unless noted otherwise. Whether show or not, all roof top equipment shall have walk way pad to service area of each piece of equipment and connecting to a main circulation route originating from a roof access hatch or main access point to roof by ladder. 2.12 Roof Scuttle A. Furnish and install where indicated on plans metal roof scuttle Type S-50 as manufactured by the Bilco Company, New Haven, Connecticut, or approved equal. Cover shall be 11 ga. aluminum with 3 inch beaded flange, neatly welded. Insulation shall be glass fiber 1 inch thickness, fully covered and protected by a metal liner, 18 ga. aluminum. Size of the unit is 30 inches by 36 inches. 2.13 Ballasted Roof Guard Rails with EPDM Traffic Pad Slip Sheet A. Free standing, non-penetrating, OSHA compliant roof edge railing fall protection system. All material to be hot dipped galvanized with shop applied safety color paint (White with reflective tape). Acceptable manufacturers: 1. Railguard 200 Roof Edge Rail System by Garlock Equipment Company. 2. KeeGuard Roof Fall Protection Railing by Simplified Safety 3. SafetyRail 2000 by Bluewater Manufacturers 2.14 Snow Guards A. Basis of Design: Alpine SnowGuards. A division of Vermont Slate & Copper Services Inc. 289 Harrel St. Morrisville, VT 05661, (888) 766-4273 www.alpinesnowguards.com. B. MATERIALS 1. Snow Guard Block - 6000 Series Aluminum. ( 4 rows each eave) 2. Snow Guard Bracket - 5052-H32 Aluminum. 3. Bolt and Screws - 300 Series Stainless Steel, 3/8” diameter. C. FINISH: 1. Color to match existing standing seam metal roof system. 2.15 Hot Dipped Galvanized Steel Ladders A. Fabricate and install steel ladders located at locations shown on drawings. Vertical steel stringer shall be 5/8 inch x 2 1/2 inch spaced 24 inches apart with 3/4 inch diameter solid steel rungs welded to stringers round top ends. Space rungs 12 inches on centers vertically, equally spaced. Fasten ladder to walls with 2 inch x 3/8 inch steel stringer extension clips with 2 inch return leg at wall, bolted to blocking not over 2'-0" apart unless otherwise detailed or required. Ladder shall hang from the wall and not touch the roof. B. All steel items specified herein and as shown on the Drawings for exterior exposed to the weather use (including lintels) shall be hot dipped galvanized after fabrication. All interior work in wet areas and all exterior work to be embedded into masonry or concrete shall be hot dipped galvanized after fabrication. The fabricator shall clean all slag and welds prior to galvanizing process. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 13 C. Hot dipped galvanizing shall conform to the following ASTM designations: Steel Pipe: A-120 Structural Steel Shapes: A-123 Assembled Steel Products A-386 Steel Sheets: A-525 Steel Hardware: A-153 D. The galvanizing bath shall contain .05% - .09% nickel, Nigalv by Duncan Galvanizing or equal. Damaged and abraded spots on hot dipped galvanized steel shall be touched up with "ZRC" zinc paint as manufactured by ZRC Chemical Products Company, Quincy, MA or ZIRP by Duncan Galvanizing, Everett, MA. The use of aerosol touch-up material shall be prohibited. All applications of touch-up material shall be by brush. E. The galvanizer shall use a dry kettle process whereby the steel is dipped in a pre-flux solution prior to galvanizing. The use of a flux blanket on the surface of the galvanizing bath is prohibited to prevent flux inclusions and other imperfections from forming on the galvanized steel surface. F. Where the galvanized steel is indicated to be primed or painted, it shall be primed by the galvanizer within twelve (12) hours of galvanizing and force cured in a facility capable of maintaining 130 degrees F. This process shall ensure the bond between the freshly galvanized steel and the shop or field applied topcoat. G. Thoroughly isolate all non-ferrous items from contact with dissimilar metals, concrete, masonry and mortar with approved zinc-chromate coating on contact surfaces before installation. 2.16 Fasteners A. Fasteners for blocking and insulation shall be of the screw type suggested and required by the roof membrane manufacturer in order to fulfill all requirements to obtain all manufacturers' guarantees. Nail fasteners are not permitted. The roofing contractor shall be required to arrange for "pull-out" tests as deemed necessary by the roofing membrane manufacturer in order to mechanically fasten to the existing deck. Depending on the type of existing structural, insulation will be mechanically fastened or adhesively bonded to the deck structure. Fasteners for blocking shall be a screw type fastener, no nail fasteners will be accepted. B. HP-X Fasteners: A heavy duty #15 threaded fastener with a #3 phillips drive used for insulation securement into steel, wood plank or minimum 15/32 inch thick plywood. C. Pre-Assembled ASAP Fasteners: A pre-assembled 3” diameter Plastic Plate and # 12 threaded fastener with a #3 drive used for insulation attachment into steel or wood decks. Installed using OMG Fastening Tools. D. Polymer Gyptec Fasteners: A non-penetrating, plastic fastener and corresponding 3” diameter plate used with lightweight deck substrates such as cementitious wood fiber, gypsum, and lightweight insulating concrete. E. Lite-Deck Fastener: An oversized diameter metal fastener and associated 3” diameter Lite- Deck metal plate for used to attach insulation to dense gypsum decks. . F. HP Term Bar Nail-Ins: A 1-1/4” long expansion anchor with a zinc plated steel drive pin used MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 14 for fastening the Carlisle Termination Bar or Seam Fastening Plates to concrete, brick, or block walls. G. Seam Fastening Plate: A 2” diameter metal fastening plate used in conjunction with RUSS or EPDM membrane for additional membrane securement. H. Polymer Seam Plate: A 2” diameter plastic fastening plate incorporating barbs on the underside of the plate. This plate is required for membrane and RUSS attachment installed in conjunction with steel roof decks. May also be used for insulation attachment. I. Insulation Fastening Plates: A nominal 3 inch diameter plastic or metal plate used for insulation attachment. J. Sure-Seal Pressure-Sensitive RUSS™ (Reinforced Universal Securement Strip): a 6” or 9” wide, nominal 45-mil thick clean, cured black reinforced EPDM membrane with 3”or 6” wide Factory-Applied Tape (FAT) laminated along one edge. The 6” or 9” wide Pressure-Sensitive RUSS is used horizontally or vertically at the base of walls, curbs, etc., in conjunction with 2” diameter securement plates or bars below the EPDM deck membrane for additional membrane securement. K. Insulation Adhesive: 1. FAST Adhesive: A two component insulating urethane adhesive used to attach insulation. Packaging formats include 50 and 15 gallon drums as well as Dual Cartridges and 5 gallon Bag in a Box formats. 2. Carlisle OlyBond 500 BA: a two-component, construction-grade, low-rise, expanding polyurethane adhesive designed for bonding insulation to various substrates. 2.17 Drains Rework existing drain bowls and baskets as indicated, provide new stainless steel bolts, new clamping rings, and new baskets with epoxy paint. Include removal and cleaning of the clamp ring with installation of new bolts. 2.18 Access Doors and Panels MANUFACTURERS A. Acceptable Manufacturers: Subject to compliance with the requirements specified herein, manufacturers offering products which may be incorporated in the work include the following, or approved equal: 1. Acudor Products Inc., Cedar Grove, NJ. 2. Karp Associates Inc., Maspeth, NY. 3. Nystrom Products Company, Minneapolis, MN. 4. Williams Brothers Corporation of America, Front Royal, VA. B. Single Source: All work of this Section shall be produced by a single manufacturer, unless otherwise approved by the Architect. C. ACCESS PANELS - FOR FIRE RESISTANCE RATED CONSTRUCTION MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 15 For fire-resistance rated wall and ceiling surfaces: Standard flush panel door meeting the following requirements: 1. Panel and frame rating: UL “B” label for 90 minutes. 2. Frame type: a. For ceramic tile walls: 16 gage Type 304 stainless steel flanged frame, with flange exposed to view 1 inch or less, equal to: 1) Acudor FW-5050 series 2) Karp KRP-150FR series. 3) Nystrom IT series. 4) Williams WB-FRSS Regular series. b. For masonry walls: 16 gage galvanized bonderized steel flanged frame, with flange exposed to view 1 inch or less. 1) Acudor FW-5050 series 2) Karp KRP-150FR series. 3) Nystrom IT series. 4) Williams WB-FR series. c. For gypsum board walls and ceilings: 16 gage galvanized bonderized steel frame, with 22 gage galvanized steel drywall bead. 1) Acudor FW-5050DW 2) Karp KRP-350FR series. 3) Nystrom IW series. 4) Williams WB-FR series. 3. Door: Insulated Flush panel door as follows: a. Typical wall types : Flush door, Sandwich construction with 2 inch thick mineral wool fiber insulation between two layers of 20 gage galvanized bonderized steel. b. For ceramic tile walls only: Flush door, Sandwich construction with 2 inch thick mineral wool fiber insulation between two layers of 20 gage Type 304 stainless steel. 4. Hinge: Flush continuous piano hinge with stainless steel pin. 5. Closer: Spring closer. 6. Latch: Flush cam latch, operated by Allen or Torx head screwdriver. PART 3 - EXECUTION 3.01 Work List A. Water test roof drains B. Remove existing roofing package MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 16 C. Remove existing base flashings D. Level roof surface for acceptance of new work E. Furnish and install new scuttle where indicated F. Install Vapor Barrier G. Install rigid insulation and reroof board where indicated. Insulation thickness shall be as indicated on drawings H. Install wood blocking. I. Apply single-ply membrane and flashings. J. Install metal edge strips / fascias and copings. K. Install gutters, scuppers and down leaders. All down leader will have splash blocks unless noted. L. Dress-down and repair or replace existing metal flashings to remain where noted. 3.02 Gravel Removal A. The existing gravel shall be removed by the use of scratching machines set to an elevation to remove the gravel and a thin portion of the asphalt flood coat over the existing roofing plys. Repair all blisters on the existing membrane and fill any depressions to allow the new insulation to be laid flat with no uneven surfaces or spaces. B. The existing gravel shall be removed by the use of power brooms and other power and hand tools necessary to provide an even surface for the new insulations. Repair all blisters on the existing membrane and fill any depressions to allow the new insulation to be laid flat with no uneven surfaces or spaces. 3.03 Rigid Insulation 3.04 Rigid insulation and cover-board shall be fastened to the deck as indicated using approved fasteners and adhesives. Attachment shall be at a minimum and maybe increased per the manufacturer requirements: Mechanical Fasteners: Field 16 Fasteners per 4’x8’ sheet Perimeter 24 Fasteners per 4’x8’ sheet Corner 32 Fasteners per 4’x8’ sheet Adhesive Fastened: Field 6 inch ribbons O.C. Perimeter 4 inch ribbons O.C. Corner 4 inch ribbons O.C. and as approved by the membrane manufacturer and the Architect to comply with the terms of the specified warranty and wind speed. Fasteners shall be as approved by the manufacturer. Joints shall be 1/4 inch or less in width. Joints wider than 1/4 inch shall be filled with pourable sealer. Offset joints of adjacent boards by half a board longitudinally. 3.04 INSTALLATION - ROOF NAILERS AND BLOCKING MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 17 A. General: Provide anchorage for nailers as required for roof and edging to obtain FM Class A/I-90 rating. 1. Secure nailers and blocking to metal deck with stainless steel screws at not greater than 12 inch on center spacing, extending a minimum of 3/4-inch below deck. 2. Secure nailers and blocking to wood substrates with stainless steel screws at not greater than 12 inch on center spacing, extending a minimum of 1-1/2 inch into board substrates and 3/4 inches into sheet materials. B. When building up layers of nailers and blocking, fully secure each layer to at least the one below, alternating location of fasteners, spacing at 12 inches on center. Provide fasteners in lengths to penetrate through more than one substrate layer of blocking. Stagger locations of butt ends of boards, such that no two joints are “lined up”. C. Ensure finished height of nailers is same as top surface of roof insulation within 1/4-inch, plus or minus. 3.05 Vapor Barrier A. Install vapor barrier without tears or punctures. Attach to air barrier membrane in wall assembly to provide complete seal, if indicated. 3.06 Direct Adhered Membrane System A. Membrane The single-ply direct-adhered membrane roofing system shall be applied over the rigid insulation or reroof board. Installation shall be done by a Roofing Contractor approved by the membrane manufacturer. B. Membrane Attachment 1. Position 0.090 inch membrane over approved substrate without stretching. 2. Allow membrane to relax approximately one-half hour prior to bonding. 3. Fold sheet back so that half of the underside of the sheet is exposed. Sheet fold shall be smooth without wrinkles or buckles. 4. Apply bonding adhesive evenly, without globs or puddles, with a 9 inch plastic core paint roller. Do not apply bonding adhesive to the splice area. Adhesive shall be firmly applied to both the sheet and the substrate. One (1) gallon of bonding adhesive, applied correctly, will cover 60 square feet of finished surface at moderate temperature. Allow adhesive to dry until it is tacky but will not string or stick to a dry finger touch. 5. Roll the coated membrane into the coated substrate while avoiding wrinkles. 6. Brush down bonded half of the sheet with a pushbroom to achieve maximum contact. 7. Fold back the unbonded half of the sheet and repeat the bonding procedure. 8. Install adjoining sheets in the same manner, lapping edges a minimum of 3 inches. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 18 Note: At all inside angle changes where slope exceeds 2 inches in one horizontal foot, securement strip is required to be installed. C. Membrane Splicing with Cement 1. Fold top sheet back about 12 inches. Remove dirt and excess dust by brooming or wiping with a clean rag or, if necessary, by scrubbing with warm soapy water and rinsing with clean water. Clean both of the dry mating surfaces at the splice area using clean natural fiber rags or natural sponges with splice cleaner. The finished surface should be solid black in color. 2. After thoroughly stirring, apply splicing cement to both surfaces using a 3 or 4 inch wide, 1/2 inch thick paint brush. Apply cement in the manner and at the rate specified on the container label. Brush cement on smoothly to obtain 100% coverage. Do not allow the cement to glob or puddle. Allow cement to dry until it is tacky but will not string or stick to a dry finger touch. 3. Roll top sheet toward splice area until the cemented surface is nearly touching the cement on the bottom sheet along the entire length of splice. Allow sheet to fall freely into place. Avoid stretching and wrinkling while brushing with a hand toward the splice edge. 4. Roll splice with a 2 inch wide steel roller, using positive pressure, toward the outer edge of the splice. 5. Clean the splice edge, extending at least 1 inch onto the top and bottom membranes with Sure-Seal splice cleaner. 6. Apply a bead of lap sealant completely covering the splice edge. Feather the lap sealant with a specially preformed putty knife or trowel. Complete lap sealant application of all splices by the end of each working day. D. Membrane Splicing with Tape 1. General a. Tape splices shall be a minimum of 5 ½ inches wide using 6 inch wide SecurTAPE extending 1/8 inch minimum to ½ inch maximum beyond the splice edge. Field splices at roof drains shall be located outside the drain sump. b. Prior to SecurTAPE application, the splice area shall be primed with Sure-Seal HP-250 or LV-600 Primer. c. Cold weather restrictions – When temperatures are below 40 degrees F (5 degrees C): Comply with manufacturers recommendations. 2. Position membrane sheet to allow for an approximate 6 inch overlap. Mark the bottom sheets with an indelible marker ½ inch from the top sheet edge. The pre-marked line on the membrane edge can also be used as a guide for positioning splice tape. 3. Apply Primer to achieve a thin, even coat on both membrane surfaces. Splice area must be uniform in color, streak-free and free of globs or puddles. 4. Allow Primer to dry until tacky but does not transfer to a dry finger touch. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 19 5. Unroll approximately 3 feet of SecurTAPE. Align release film with marked line and press tape down to bottom sheet using firm, even, hand pressure. Continue for the length of the splice. Tape roll ends must be overlapped 1 inch. Allow top sheet to rest on release film on back side of tape. 6. Pull release film from SecurTAPE beneath the top sheet and allow the top sheet to fall freely onto the exposed tape. 7. Press the top sheet onto the tape using firm, even hand pressure across the splice towards the splice edge. 8. Immediately roll the splice with a 2 inch wide steel roller, using positive pressure. Roll across the splice edge, not parallel to it. 9. Install a 6 inch wide section (with rounded corners) of Sure-Seal Pressure-Sensitive Flashing or Sure-Seal Elastoform Flashing over all field splice intersections and seal edges of flashing with Lap Sealant. E. Perimeter Membrane Securement 1. Securement shall be provided at the perimeter of each roof level, roof section, curb flashing, skylight, expansion joint, etc. and at any angle change where slope exceeds 2 inches in one horizontal foot. 2. Securement shall be as follows: a. EPDM Securement Strip (RUSS) shall be mechanically fastened through the membrane, insulation and into roof deck with approved fasteners. b. Field membrane shall be adhered to RUSS with EP-95 splice adhesive. 3.06 Service Tread Walkway Pads A. Install walkway at all traffic concentration points (such as roof hatches, access doors, rooftop ladders, etc.) and all locations as identified on the drawings. 3.07 Edge Strips A. Deck membrane shall be installed over the perimeter water dam or edge strip to the outside fascia of the building in accord with manufacturers instructions. B. Edge strip shall be installed and secured according to an installation detail accepted by the membrane manufacturer. Securement provided by the Contractor shall prevent buckling and prohibit metal gravel stop from pulling free. C. Flashing of the edge strip deck flange must extend 3 inches inches minimum past the point of securement in all directions. D. Flashing of the edge strip deck flange must provide complete coverage to the flange and provide a minimum 3 inch wide splice to the adjoining deck membrane. Use the same splice cement for sealing flashing to the membrane and to the edge strip. E. Wood Nailer shall be installed at the edge strip perimeter of each roof level, shall be pressure treated with salt preservatives. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 20 1. Anchor wood nailers to resist a force of 75 pounds per lineal foot in any direction. The thickness of the nailer shall be such that it conforms to the detail drawings. Any deviations from the details are to be brought to the attention and approved by the Architect. 3.08 Flashing A. Walls, parapets, mechanical equipment, curbs, and similar conditions. Use the longest pieces of materials which are practicable. All flashings and terminations shall be done in accordance with the applicable detail. 1. When using flashing at a vertical surface, complete the splice between the flashing and the main roof sheet before bonding flashing to the vertical surface. The splice shall extend at least 3 inches beyond the membrane at the angle change. 2. When using a continuation of roofing membrane as flashing, bond the membrane to the surface to be flashed without "pig ears". a) Apply bonding adhesive evenly, without globs or puddles, with a 9 inch plastic core paint roller. b) Apply bonding adhesive to both the flashing and the surface to which it is being bonded at a rate covering approximately 60 square feet of finished surface per gallon. c) After the bonding adhesive has dried to the point that it does not string or stick to a dry finger, roll the flashing into the cemented surface. Care must be taken to ensure that the flashing does not bridge where there is a change of direction. d) Fasten to the top of the installed flashing under metal counterflashing or coping cap at a maximum of 12 inches on center. e) Then install flashing as required to form a continuous membrane seal in each corner. 3.09 Penetrations A. General 1. Flash all penetrations passing through the membrane. 2. The flashing seal must be made directly to the penetration passing through the membrane system. 3. All existing flashing shall be removed. B. Vent Pipes, Round Supports, etc. 1. Flash pipes with Sure-Seal molded pipe flashings where installation is possible. 2. Molded pipe flashing shall not be cut and patched; deck flanges shall not be overlapped. 3. Where molded pipe flashings cannot be installed, use field fabricated pipe seals. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 21 4. The deck membrane must be secured with a nailer around penetrations larger than 18 inches in diameter. C. Pitch Pockets 1. Install a new metal pitch dam at existing pitch pockets and seal with pourable sealer. New dam shall provide minimum 2 inch depth, 1 inch clearance. D. Roof Drains 1. Remove existing flashing and cement in preparation for water cut-off Mastic and membrane seal. 2. Provide a smooth finish on the clean mating surfaces between the clamping ring and the drain base. 3. Taper insulation around drain to prevent membrane from bridging and to provide a smooth transition from roof surface to drain clamping ring. 4. The seal between the membrane and the drain base shall be provided by water cut-off mastic under constant, even compression. 5. Follow drain manufacturer's recommended installation procedures. E. Scuppers 1. After installation of wall flashing, cut flashing at each scupper to insert lining of fabric flashing. 2. Fabric flashing lining shall be set in water cut-off mastic and firmly secured. 3. Sure-seal flashing must completely overlap scupper flanges and provide 3 inch minimum surface splice to the wall flashing. 3.10 Surface Splice A. Correction of splices, tears, etc. may be accomplished by splicing a membrane section over the affected area. 1. Select repair membrane which is the same material as that to be repaired. 2. Extend the repair membrane section at least 3 inches in every direction from the splice, tear, etc. to be corrected. 3. To remove field dirt, clean the splice area with soap and water, rinse with clean water, and dry. 3.11 Daily Seal A. Care should be exercised to ensure that the water does not flow beneath any completed sections of roof. Temporarily seal loose edge of membrane with temporary seal when weather is threatening. MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 22 1. Apply the temporary seal at a rate of 100 lineal feet per gallon (on smooth surface) twelve (12) inches back from edge of sheet onto exposed substrate surface. If necessary, use a trowel to spread material in order to achieve a complete seal. 2. After embedding membrane in temporary seal, check for continuous contact. Then weight the edge, providing continuous pressure over the length of the cutoff. 3. When work is resumed, pull sheet free before continuing installation . 3.12 Installation Controls A. No membrane work, base flashing or any part of the installation procedure that requires adhesives or bonding will be permitted with the presence of any precipitation or when the temperature is below 25 degrees F. This provision will be strictly enforced by the Owner, Owner's representative and the Architect. B. No Work that generates excessive noise, dust or vibration which includes but is not limited to 1) removal of gravel, 2) ballast conveying operation, 3) spreading of ballast, etc., shall be executed during the period when school is in session. 3.13 Sheet Aluminum Installation A. Anchor work in place with noncorrosive fasteners, adhesives, setting compounds, tapes and other materials and devices as recommended by manufacturer of each material or system. Provide for thermal expansion and building movements. Comply with recommendations of “Architectural Sheet Metal Manual” by SMACNA. B. Seal moving joints in metal work with elastomeric joint sealants. C. Clean metal surfaces of substance which could cause corrosion. D. Water-tight/weatherproof performance of flashing and sheet metal work is required. 3.14 Sheet Copper Repair A. All sheet copper repair work shall be performed in strict accordance with the recommended practice and standard specifications of the Copper and Brass Research Association and Copper and Common Sense as recommended by Revere Copper and Brass, Inc. 3.15 Additional Metal Repair A. All existing metal work to remain, including existing aluminum cleats, shall be repaired and refastened as necessary. If material cannot be properly repaired or refastened as approved by the Architect, it shall be replaced with like materials. 3.16 Roof Scuttle A. Install roof scuttle in accordance with manufacturer’s recommendations with non- corroding, screw-type fastenings. 3.17 Access Door – Panel EXAMINATION A. Inspect all surfaces and verify that they are in proper condition to receive the work MSBA Accelerated Repair Program RK Finn/Ryan Road and Leeds Elementary Schools Northampton, Massachusetts 07 53 23- 23 of this Section. Verify that prepared openings are ready to receive the work of this Section and opening dimensions are as indicated on the shop drawings. Verify that all blocking is set in place and secure. B. Beginning of installation means acceptance of project conditions. INSTALLATION A. Install access panels in accordance with manufacturer’s instructions and direction from authorities having jurisdiction. Install miscellaneous specialties absolutely level and in true line, with units securely anchored to the surrounding construction. B. Test each door and latching device, and make adjustments required to ensure a bind-free operation and proper latching. END OF SECTION